AND Wire, Cable, and Battery Accessories PRODUCT CATALOG 2014/2015 Wire and Cable Division A division of the world's Largest and Most Modern Single-Site Battery Manufacturing Facility East Penn’s Wire and Cable division is housed in a 250,000 square-foot facility equipped with state-of-the-art technology utilizing sound yet advanced manufac- turing principles. This facility does not just assemble products, but performs the entire manufacturing process from start-to-finish. In fact, East Penn is a supplier to other battery accessory manufacturers whom simply buy and assemble components. East Penn’s Wire and Cable facility is an invaluable asset to the company’s logistically convenient battery manufacturing plants. East Penn has total control of all components in its products, from copper rod to the clamps. This ensures the highest quality and complete customer satisfaction. In addition, changes and adjustments in the manufacturing process can be made easily to enhance product quality and achieve continuous improvement objectives. The company’s vertically integrated structure enables efficient inventory and lead time control and is not dependent on outside suppliers for crucial material. Included in a long line of renowned certifications, the Wire and Cable quality system has been certified to ISO 9001:2008 ISO/TS 16949:2009 along with certification for ISO 14001:2004 Environment Management Systems. Every accessory meets rigid quality and performance standards such as the Society of Automotive Engineers, Underwriters Laboratories, and Canadian Standards Association when applicable. Recognized globally as one of the leading high quality manufacturers, with the broadest product offering, East Penn manufactures some of the finest battery accessory, wire, and cable products in the industry. GRAVITY LEAD CASTING DUAL CABLE B0OSTER CABLE This unique process EXTRUSION PROCESS ASSEMBLY produces high quality 100% copper wire is Heavy-duty, vinyl lead terminals, which coated with durable, coated steel clamps are cast with 100% color-coded PVC are attached to 100% recycled lead from our insulation. copper or copper clad on-site EPA approved conductor cables. smelter. ALL EAST PENN MANUFACTURED LEAD PRODUCTS ARE BUILT WITH 100% RECYCLED LEAD ALLOY. T A B L E O Wire, Cable, and Battery Accessories F C O WWW.DEKABATTERIES.COM N T E TABLE OF CONTENTS N T Booster Cables……………………………………………………………………………………………………3–8 S Booster Cable Clamps ……………………………………………………………………………………………9 Battery Cables – Packaged …………………………………………………………………………………11–14 Battery Cable Kits …………………………………………………………………………………………………15 Battery Cables – Bulk ………………………………………………………………………………………15–18 Specialty Battery Cables – Bulk ……………………………………………………………………………18–20 Battery Terminals ……………………………………………………………………………………………23–27 Fasteners ……………………………………………………………………………………………………………28 Crimpable Terminals …………………………………………………………………………………………29–30 Lugs………………………………………………………………………………………………………………30–32 Solderless Terminals and Connectors ……………………………………………………………………32–34 Battery Terminal Protector Boots …………………………………………………………………………35–37 Cable Ties, Loom, Heat-Shrink Tubing, and Tape ………………………………………………………37–39 Terminal Cleaning and Protection …………………………………………………………………………40–41 Battery Hold-Downs …………………………………………………………………………………………43–44 Battery Boxes and Trays …………………………………………………………………………………………45 Battery Tools and Accessories ……………………………………………………………………………46–49 Wire Products …………………………………………………………………………………………………51–83 80°C Primary Wire………………………………………………………………………………………52–53 105°C Primary Wire ……………………………………………………………………………………54–55 GXL Cross-Linked Polyethylene Wire ………………………………………………………………56–57 SXL Cross-Linked Polyethylene Wire ………………………………………………………………58–59 Starter Cable Wire ………………………………………………………………………………………60–61 SGX Cross-Linked Polyethylene Cable …………………………………………………………………62 Welding Cable……………………………………………………………………………………………64–65 UL/CSA 1015 Single Conductor Wire - Rated 105°C ……………………………………………66–67 UL Listed 1426 Tinned Wire/Cable……………………………………………………………………68–71 Bonded Parallel Wire …………………………………………………………………………………72–73 Jacketed Duplex Wire …………………………………………………………………………………74–75 Jacketed Triplex Wire ………………………………………………………………………………………76 Jacketed Quadraplex Wire…………………………………………………………………………………77 Trailer Cable Wire ………………………………………………………………………………………78–80 RV Cable Wire ………………………………………………………………………………………………81 ABS Trailer Cable Wire ……………………………………………………………………………………82 Dual Booster Cable Wire …………………………………………………………………………………83 Marine Master®Accessories ………………………………………………………………………………84–87 Wire and Cable Special Ordering Information ………………………………………………………………88 Wire and Cable Spool Diameter Chart ………………………………………………………………………89 Battery Accessories & Electrical Center …………………………………………………………………90–92 Accessory Box and Cable ………………………………………………………………………………………93 Wire Racks …………………………………………………………………………………………………………93 Battery Isolators……………………………………………………………………………………………………94 Technical Data …………………………………………………………………………………………………95–98 Glossary ………………………………………………………………………………………………………99–102 Product Index ………………………………………………………………………………………………103–121 Warranties and Disclaimer Information ……………………………………………………………………128 MADE IN Look for the MADE IN USA USA symbol throughout this catalog. CALIFORNIA This product and packaging contains chemicals, including lead, PROPOSITION 65 known to the state of California to cause [cancer, and] birth WARNING: defects or other reproductive harm. Wash hands after handling. 1 S NEW 500G P M A BOOSTER CABLE CLAMP L C D N Patented clamp and jaw designed for 3 jump starting applications: A S top post, side terminal, and remote battery access terminal E L B A C R • Color-coded for E T polarity identification S O • Thick vinyl coating O for rust and corrosion B 0 • pHreoatevyc-tdiounty steel 1 U construction R H T • Built-in cable 2 S strain relief E G A • Heavy-duty spring P for maximum terminal gripping force • Copper plated steel jaw PATENT #7,736,200 REMOTE BATTERY 2 TOP POST SIDE TERMINAL ACCESS TERMINAL Booster Cables and Clamps B O O S T East Penn booster cable sets are equipped with heavy-duty color-coded E R clamps. These clamps provide easy attachment on hard to reach side, C top post, and remote battery access terminals. Colorful packaging assures A B high store display visibility along with convenient reusable storage. L E S A N D C L A M P S P A G E S 2 T H R U 1 0 • Booster Cables • Replacement Clamps 3 S P M A L C D N A S E L B A C R E T S 00161 00183 O O B 0 1 U R H T 2 S E G A P 04424 07044 PROFESSIONAL SERVICE Master Carton MADE IN Part # Gauge Length Clamp Color Packaging BOOSTER CABLES Quantity Weight USA 04424(cid:5) 1/0 20' 600E Black/Red Plastic Box 2 40 lbs. (cid:2) Cables are made of 1/0 gauge 100% copper conductors. Made (cid:5) English only with welding cable. High stranding and EPR jacket allow for greater cold weather flexibility. Excellent abrasion resistance. Cables are made of 2 gauge 100% Master Carton MADE IN copper conductors. Thermoplastic Part # Gauge Length Clamp Color Packaging Quantity Weight USA Elastomer (TPE) cable insulation 00161(cid:5) 2 24' 600P Black/Red Storage Bag 2 30 lbs. (cid:2) protects against oil, grease, and 00183(cid:4)1 2 20' 600P Black/Red Retail Box 2 26 lbs. (cid:2) abrasion. Color-coded, tangle-free dual cable construction, specifically 00186(cid:4)1 2 20' 600P Black/Red Plastic Box 2 29 lbs. (cid:2) designed for maximum flexibility 07044(cid:6) 2 20' 600E Black/Red Retail Box 2 28 lbs. (cid:2) and easy handling. 1Includes storage bag (cid:5) English only (cid:4) English and Spanish (cid:6) English, French, and Spanish 4 B O O S T E R C A B L E S A N D C L A 00158 00159 M P S P A G E S 2 T H R U 1 0 00163 00169 COMMERCIAL SERVICE Master Carton MADE IN Part # Gauge Length Clamp Color Packaging BOOSTER CABLES Quantity Weight USA 00158(cid:5)1 4 20' 500G Black/White Plastic Box 4 46 lbs. (cid:2) Cables are made of 4 gauge 100% copper conductors. Tough PVC 00159(cid:4)1 4 20' 500G Black/White Retail Box 4 38 lbs. (cid:2) insulation, color-coded tangle-free 00163(cid:4)1 4 20' 600P Black/White Retail Box 4 40 lbs. (cid:2) dual cable construction. 00170(cid:4)1 4 16' 500G Black/White Retail Box 4 33 lbs. (cid:2) 00337(cid:4)1 4 16' 600P Black/White Retail Box 4 34 lbs. (cid:2) 00164(cid:4)1 4 12' 500G Black/White Retail Box 4 28 lbs. (cid:2) 1Includes storage bag (cid:5) English only (cid:4) English and Spanish HEAVY SERVICE Master Carton MADE IN BOOSTER CABLES Part # Gauge Length Clamp Color Packaging Quantity Weight USA 00162(cid:4)1 6 12' 500G Black/Orange Retail Box 6 33 lbs. (cid:2) Cables are made of 6 gauge 100% copper conductors. Tough PVC 00169(cid:4)1 6 16' 500G Black/Orange Retail Box 6 37 lbs. (cid:2) insulation, color-coded tangle-free 1Includes storage bag dual cable construction. (cid:4) English and Spanish 5 S P M A L C D N A S E L 00160 B A C 00168 R E T S MEDIUM SERVICE Master Carton MADE IN Part # Gauge Length Clamp Color Packaging O BOOSTER CABLES Quantity Weight USA O 00160(cid:4)1 8 12' 500G Black/Yellow Retail Box 6 27 lbs. (cid:2) Cables are made of 8 gauge 100% B copper conductors. Tough PVC 00168(cid:6)1 8 12' 200C Black/Yellow Storage Bag 12 37 lbs. 0 idnusaull actaibolne, ccoonlosrt-rcuocdtieodn .tangle-free 1(cid:4)(cid:6)I n EEcnnluggdlliiseshsh ,sa Ftnorder naSgcphea ,bn aaisnghd Spanish 1 U R H T 2 S E G A P 00146 00171 00153 BSB1 STANDARD SERVICE Master Carton Part # Gauge Length Clamp Color Packaging BOOSTER CABLES Quantity Weight 00153(cid:6) 10 12' 200C Black/Black Sleeve 12 27 lbs. Cables are made of 10 gauge 100% copper conductors. Tough PVC 00171(cid:6) 10 12' 200C Red/Black Storage Bag 12 29 lbs. insulation with tangle-free dual (cid:6) English, French, and Spanish cable and color-coded clamps. COPPER CLAD ALUMINUM Master Carton MADE IN Part # Gauge Length Clamp Color Packaging BOOSTER CABLES Quantity Weight USA 00533(cid:6) 2 20' 600P Red/Black Retail Box 4 36 lbs. Tough PVC insulation, color-coded tangle-free dual cable construction. 04369(cid:4)1 2 20' 600P Red/Black Retail Box 4 36 lbs. (cid:2) 00534(cid:6) 4 20' 500E White/Black Retail Box 6 39 lbs. 04370(cid:4) 4 20' 500G White/Black Retail Box 4 36 lbs. (cid:2) 00535(cid:6) 4 16' 500E White/Black Retail Box 6 34 lbs. 00536(cid:6) 6 16' 500E Orange/Black Retail Box 6 29 lbs. 04371(cid:4) 6 16' 500G Orange/Black Retail Box 4 14 lbs. (cid:2) 00862(cid:6) 8 12' 500E Yellow/Black Storage Bag 6 17 lbs. 04372(cid:4) 8 12' 500G Yellow/Black Retail Box 6 36 lbs. (cid:2) 00146(cid:6)2 10 10' 50A Yellow/Yellow Storage Bag 12 16 lbs. 00179(cid:6) 10 12' 200C Black/Black Storage Bag 12 21 lbs. 01956(cid:6) 10 12' 200C Black/Black Sleeve 12 20 lbs. 1Includes storage bag 2Used for small engine/motorcycle service (cid:4) English and Spanish (cid:6) English, French, and Spanish BOOSTER CABLE Master Carton Dimensions Part # Packaging STORAGE BAG Quantity Weight Diameter Thickness BSB1 Bulk 10 5 lbs. 13.5" 1.75" All PVC with zipper closure. 6 PLUG CONNECTOR Master Carton MADE IN B BOOSTER CABLES Part # Gauge Length Clamp Color Packaging Quantity Weight USA O 03667* 4 20' 500G Black/White Retail Box 1 18 lbs. (cid:2) O Cables are made of 100% copper conductors. 04665 2 30' 600E Black/Red Retail Box 1 39 lbs. (cid:2) S T • 03667 consists of a 5' battery E connector cable with plug R connector and 15' cable with C clamps. A • 04665 consists of a 5' battery B connector cable with plug L connector and 25' cable with E clamps. S • Connector cable allows for easy A access to battery power without N opening the hood of charging vehicle. 03667 D • Clamp-end cable allows stranded C vehicle to be easily reached. L A • Tough PVC insulation, color- coded tangle free dual cable M construction. P • Comes equipped with plug cover S to prevent damage to plug when not in use. • Patented* (03667) clamp and jaw P A designed for 3 jump starting G applications: top post, side E S terminal, and remote battery 2 access terminal. T H • Instructions included. R 04665 U 1 0 7 S Trust the P M CopperTop A L Connection C BBOOOOSSTTEERR CCAABBLLEESS D 20, 16, and 12 Foot Duracell Sets N Introducing a new line of three Duracell A Booster Cable sets with the name famous for S delivering pure, CopperTop power. From one E of the industry’s most premium Professional L B grade sets to Medium- and Light-grade offer- A ings, these power-optimized booster cables C deliver the trusted performance and depend- R able durability you’d come to expect from E Duracell products. T S Part No. O 04572 O Exclusive Design Features B 0 C1oppCeorrTroops iPoonw reers iCsltaamnpt c&la Jmawp sand 1 1 U PROFESSIONAL GRADE SET stainless steel jaw R H 2 High conductance copper jaw T 20 Foot, 4 Gauge maximizes power 2 (shown above) 4 3 ES (cid:3) 5-Year Warranty 3 High tension spring locks down clamp 2 G A For information regarding warranty visit www.driveduracell.com 4 Stainless steel spring and rivets P (cid:3) 100% COPPER cable and current carrying jaw (cid:3) Patented clamp and jaw design for top post, side Tinned-Copper Optimized Cable Design terminal, 1 Power optimized 100% pure 1 and remote access connections copper cable (cid:3) Exclusive corrosion resistant, tinned-copper 2 Tin coated barrier of protection 2 conductor cable against corrosion (cid:3) Durable and convenient plastic storage box 3 Thick vinyl coating (cid:3) Includes flashlight, gloves and safety goggles 4 Dual cable construction (cid:3) Meets SAE specifications Packaged 2 per master carton PROUDLY MADE IN THE U.S.A. 3 4 MEDIUM GRADE SET LIGHT GRADE SET 16 Foot, 6 Gauge 12 Foot, 10 Gauge (cid:3) Copper clad aluminum conductor (cid:3) Copper clad aluminum conductor (cid:3) CopperTop power-optimized secure connection (cid:3) Color-coded clamps (cid:3) Exclusive E-Z Reach clamp design fits both top post (cid:3) CopperTop connection and OE side terminal bolts (cid:3) Dependable dual cable construction (cid:3) Vinyl coated clamp protects against corrosion and rust (cid:3) No tangle design (cid:3) Meets SAE specifications (cid:3) Meets SAE specifications Packaged 6 per Packaged 12 per master carton Part No. 04571 master carton DURACELL Booster Cable Length Guide Exclusive Design ® HOOK-UP 12 FEET 16 FEET 20 FEET Feature (cid:2) (cid:2) (cid:2) E-Z REACH Low-Profile FRONT-TO-FRONT Booster Ca™ble Clamp (cid:2) (cid:2) SIDE-TO-SIDE Part No. 04573 (cid:2) BACK-TO-FRONT © 2013 DURACELL, a division of the Gillette Company, Bethel, CT 06801. DURACELL is a registered trademark of the Gillette Company, used under license. 8 All rights reserved. Questions or comments, call 1-888-411-9562.