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WELDING HANDBOOK - Pastoriza Soldadura PDF

200 Pages·2011·3.03 MB·English
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W E L D I N G H A N D B O O K Welding Business 2011 Welding Business Overall Index Lists of Welding Consumables 10 For Mild Steel and 490MPa High Tensile Strength Steel 23 For Weather Proof Steel 83 For High Tensile Strength Steel and Low Temperature Steel 95 For Heat-Resistant Low-Alloy Steel 153 For Stainless Steel 207 For Hardfacing 271 For Cast Iron 293 For Nickel-Based Alloy 299 Highly Efficient Welding Processes 319 Appendix 329 ▪ For your further information of welding consumable specifications, classifications, approvals and packages, please contact the nearest Kobelco office or sales representative. Notification The purpose of changing the designation system We, Welding Business of Kobe Steel, Ltd., thank you very much for your continuous patronage of our In recent years, we have found some other companies’ products that have the same brand names as products and services. We have changed the designation system of welding consumable as described in ours and false certificates that misrepresent our company’s certificates in Japan and the Asian countries. the following from April 2008. However, the technical design of the products is not changed. In order to cope with this problem, we have taken legal actions against the impostors that could be verified and have required them to change their product names. However, it is difficult in the traditional product designation system to protect all of our products from imitation. Hence, we have established the New group brand names and the corresponding products new designation system of welding consumable to ensure the trademark right in main countries and to make our products identifiable more clearly, in which the particular group brand name, “Trademark,” is put on the head of an individual “Trade Designation.” All KOBELCO welding consumables are designated with “Trade Designation” and are grouped into the following three new groups on the basis of the characteristics of individual products as detailed below. The new designation system is not only to prevent counterfeit products in Japan and overseas countries, but also to prevent our customers and users from suffering such a trouble in terms our products. (1) (Famili-Arc) This modification may cause customers and users to modify their relevant documents. We sincerely hope for your understanding of the abovementioned situation and for your cooperation with us. A coined word produced by combining “Familiar” and “Arc.” Welding consumables grouped into this group are used for general welded structures made of mild steels and high tensile strength steels that have the tensile strength of less than 590 MPa. (2) (Trust-Arc) A coined word produced by combining “Trust” and “Arc.” Welding consumables grouped into this group are used for such steels that require highly credible qualities as high tensile strength steels with the tensile strength of 570 MPa and higher, low temperature steels, and heat-resistant low-alloy steels. (3) (Premi-Arc) A coined word produced by combining “Premium” and “Arc.” Welding consumables grouped into this group are used for high-alloy steels, stainless steels, and nonferrous metals. The new group brand name (referred to as “Trademark” hereinafter) is put on the head of an individual trade designation. The trade designations are made by modifying the traditional brand names in accordance with the new designation system in which the position of hyphen is reviewed so that a hyphen comes after one letter or two letters. That is, the new brand name consists of “Trademark” and “Trade designation” as shown in the following. We are determined to control all the trade designations so that they can clearly be identified. Examples of new and old brand names Old brand name New brand name (1) B-10 B-10 (2) MG-50 MG-50 (3) TGS-50 TG-S50 (4) MGS-50 MG-S50 (5) ZERODE-44 Z-44 Note: The trademarks may be used with the following symbols in this booklet. (6) CMA-106N CM-A106N [F]: FAMILIARC™; [T]: TRUSTARC™; [P]: PREMIARC™. (7) DW-308 DW-308 2 3 Foreword Abbreviations and marks with definitions Note the following preliminary information on use of this welding handbook. This welding handbook uses the following abbreviations and marks if necessary. 1. Standards for welding consumables are abbreviated as follows Abbrev. Definition Abbrev. Definition and mark and mark JIS : Japanese Industrial Standard AC Alternating current or Air cooling NL Number of layer AWS : American Welding Society’s Standard A Ampere NR Not required EN : European Norm AP All positions OD Outer diameter ASME : American Society of Mechanical Engineers’ Standard AW As-welded OQ Oil quenching Bal Balance OS Offset strength 2. Classifications for welding consumables are used in accordance with the following rules CR Cooling rate OSW One-side welding DBE Distance between electrodes Pol Polarity Welding consumables are classified in accordance with basically the mechanical and/or chemical DC Direct current Pre. H Preheat requirements of the standards, excluding such requirements as size, length, marking and DC-EN DC, electrode negative PT Plate thickness identification manners. For details please contact the nearest Kobelco office or sales DC-EP DC, electrode positive PWHT Postweld heat treatment representative. Dia. Diameter RA Reduction of area EGW Electrogas arc welding RC Redrying conditions 3. The test conditions of mechanical properties and hardness are as follows El Elongation RG Root gap Ext Extension of wire RT Room temperature (1) Unless otherwise specified, impact values are obtained with Charpy 2mm-V notch specimens. F Flat position SAW Submerged arc welding (2) Unless otherwise specified, tension test and hardness test are carried out at room temperature. FC Furnace cooling SG Shielding gas (3) Unless otherwise specified, tension test and hardness test are carried out in the as-welded FCW Flux-cored wire SMAW Shielded metal arc welding condition. FCAW Flux Cored Arc Welding SR Stress relief (4) The gauge length of tensile specimens is 4 x D (where D is the diameter) for testing at room GD Groove design SW Solid wire temperature. GMAW Gas Metal Arc Welding (T) Trailing electrode (5) Unless otherwise specified, postweld heat treatment is followed by furnace cooling. GS Groove size TIG Tungsten inert gas (6) Unless otherwise specified, the testing method is as per AWS standard. GTAW Gas Tungsten Arc Welding TS Tensile strength (7) All mechanical and chemical data are given separately as “Example” (one of the manufacturer’s H Horizontal position Temp Test temperature laboratory test data) and “Guaranty” (the guaranty value as per AWS standard). Tensile HAZ Heat-affected zone V Voltage strength and 0.2% offset strength are rounded as SI unit. HF Horizontal fillet VD Vertical-down position HI Heat input VU Vertical-up position 4. The weight per piece of covered electrode shows an approximate weight HT High tensile WP Welding position Hv Hardness (Vickers) WQ Water quenching I PT Interpass temperature YP Yield point IV Impact value ≦ Maximum L Length ≧ Minimum (L) Leading electrode MS Mild steel NE Number of electrode 4 5 Warning and Caution in Welding Pay your attention to the following warnings and cautions for your safety and health during welding and related operations WARNING Be sure to follow safety practices stated in the following in CAUTION Fumes and gases generated during welding are dangerous to order to protect welders, operators and accompanied workers your health. from a serious accident resulting in injury or death. Welding in confined spaces is dangerous because it can be a cause to suffocation by oxygen deficient. ▪ Be sure to follow safety practices stated in the following when you use welding consumables. ▪ Be sure to follow safety practices stated in the instruction manual of welding equipment ▪ Keep your head out of the source of fumes or gases to prevent you from directly when you use it. breathing high density fumes or gases. ▪ Use local exhaust ventilation, or wear respirators in order to prevent you from breathing fumes and toxic gases which cause toxication, poor health and suffocation by oxygen deficient. ▪ Use general ventilation during welding in a workshop. Particularly during welding in WARNING confined spaces, be sure to use adequate ventilation or respirators, and welding should Electric shock can kill. be done at the presence of a trained supervisor. ▪ Do not conduct welding at where degreasing, solvent cleaning, spraying, or painting operations are carried out nearby. Welding work accompanied by these operations may cause generation of harmful gases. ▪ Use adequate ventilation or respirators with special attention during welding plated and ▪ Do not touch live electrical parts (A covered electrode held with an electrode holder and a coated steels. welding wire are electrically live). ▪ Use respirators, eye safety glasses and safety leather gloves when using welding fluxes ▪ Wear dry, insulated gloves. Do not wear torn or wet gloves. Use an electric shock in order to prevent you from flux dust. preventing device (e.g., open-circuit-voltage-reducing device) when welders or operators work in confined or high-level spaces. Use also a lifeline when welders or operators conduct welding at a high-level space. ▪ Follow safety practices stated in the instruction manual of welding machines before use. CAUTION Do not use a welding machine the case or cover of which is removed. Welding cables must have an adequate size for the capacity expected. Welding cables must be kept in Arc rays can injure eyes and burn skin. an appropriate condition and a damaged cable must be repaired or replaced with new one. ▪ Wear hand shields with an adequate shade grade during welding operations and supervising the welding work. Select the correct shade grade for filter lenses and filter plates suitable for exact welding work by referring the standard JIS T81 41. ▪ Wear suitable protectors for protecting you from an arc ray; e.g., safety leather glove for welding, long sleeve shirt, foot cover, leather apron. ▪ Use, at need, shade curtains for welding by surrounding the welding areas in order to prevent accompanied workers from arc rays. 6 7 CAUTION CAUTION Fire and explosion can take place. The tip of a welding wire and filler wire can injure eyes, faces, etc. ▪ Never conduct welding at areas adjacent to highly inflammable materials. Remove combustibles so that spatters cannot ignite them. If combustibles cannot be removed, cover them with a noninflammable material. ▪ When take off the tip of a wire fastened in the spool, be sure to hold the tip of the wire. ▪ Do not weld vessels or pipes which contain combustibles or being sealed. ▪ When check the wire feeding condition, do not direct the welding torch to your face. ▪ Do not put a hot weldment close to combustibles right after welding finished. ▪ When welding ceilings, floors, walls, remove combustibles put at the other side of them. ▪ Any part of a welding wire, with exception of the potion appropriately extended from the tip of the torch, must be free from touching the electrical circuit of the base metal side. ▪ Fasten cable joints and seal them with an insulation tape. The cable of the base metal CAUTION side should be connected as close as possible to the welding portion of the work. ▪ Prepare fire-extinguishing equipment at where welding is carried out, in order to cope Falling down or dropping welding consumables can injure you. with a possible accident. CAUTION ▪ Wear safety shoes and pay your attention not to drop welding consumables on your body Flying spatter and slag can injure eyes and cause skin burns. when carrying and handling them. Keep yourself in a correct posture not to cause a crick in your back while handling them. High temperature heat of welding can cause skin burns. ▪ Follow the handling instructions shown on the surface of the pail pack wire packages when handle them. ▪ Pile up welding consumables in a correct way so as not to cause falling or dropping while they are stored or carried. ▪ Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers, leather aprons, etc. ▪ Do not touch weldments while they are hot. 8 9 Lists of Welding Consumables Welding ASME Welding ASME Trade designation ASME/AWS JIS Page Trade designation ASME/AWS JIS Page Process Process F No. A No. F No. A No. For Mild Steel and 490MPa High Tensile Strength Steel FCAW DW-100 A5.20 E71T-1C Z3313 T49J0T1-1CA-U 6 1 52 SMAW KOBE-6010 A5.1 E6010 Z3211 E4310 5 1 40 DW-100E A5.20 E71T-9C Z3313 T492T1-1CA-U 6 1 53 B-33 A5.1 E6013 Z3211 E4313 2 1 46 DW-100V A5.20 E71T-1C Z3313 T49J0T1-1CA-U 6 1 60 RB-26 A5.1 E6013 Z3211 E4313 2 1 33 DW-50 A5.20 E71T-1C/1M, - 6 1 55 -9C/9M Z-44 A5.1 E6013 Z3211 E4303 2 1 46 DW-A50 A5.20 E71T-1M Z3313 T49J0T1-1MA-U 6 1 54 B-10 A5.1 E6019 Z3211 E4319 2 1 46 DW-A51B A5.20 E71T-5M-J Z3313 T492T5-1MA-U 6 1 60 B-14 A5.1 E6019 Z3211 E4319 2 1 32 GMAW MIX-50 A5.18 ER70S-3 Z3312 YGW16 6 1 66 B-17 A5.1 E6019 Z3211 E4319 2 1 46 MG-51T A5.18 ER70S-6 Z3312 YGW12 6 1 65 LB-26 A5.1 E7016 Z3211 E4316 4 1 48 MIX-50S A5.18 ER70S-G Z3312 YGW15 6 1 66 LB-47 A5.1 E7016 Z3211 E4316 4 1 26 MG-50 A5.18 ER70S-G Z3312 YGW11 6 1 64 LB-52 A5.1 E7016 Z3211 E4916 4 1 34 MG-S50 A5.18 ER70S-G Z3312 G49AP3M 16 6 1 66 LB-52RC A5.1 E7016 Z3211 E4916 4 1 38 MG-50T - Z3312 YGW12 - 1 66 LB-52U A5.1 E7016 Z3211 E4316 4 1 35 GTAW NO65G A5.18 ER70S-2 Z3316 W 49 AP 3U 2 6 1 70 LB-M52 A5.1 E7016 Z3211 E4916 4 1 26 TG-S51T A5.18 ER70S-6 Z3316 W 49 AP 3U 6 6 1 69 LB-52A A5.1 E7016 Z3211 E4916 4 1 48 TG-S50 A5.18 ER70S-G Z3316 W 49 A 3U 16 6 1 68 LB-57 A5.1 E7016 Z3211 E5516-G 4 - 48 SAW MF-53/US-36 A5.17 F7A0-EH14 Z3183 S501-H 6 - 78 LT-B52A A5.1 E7018 Z3211 E4928 4 1 50 G-50/US-36 A5.17 F7A2-EH14 Z3183 S502-H 6 - 72 LB-52-18 A5.1 E7018 Z3211 E4918 4 1 36 G-60/US-36 A5.17 F7A2-EH14 Z3183 S502-H 6 - 73 KOBE-7024 A5.1 E7024 Z3211 E4924 1 1 39 G-80/US-36 A5.17 F7A2-EH14, Z3183 S502-H 6 - 78 LB-52T A5.1 E7048 Z3211 E4948 4 1 48 F6P2-EH14 LB-78VS A5.1 E7048 - 4 1 43 PF-H55E/US-36 A5.17 F7A4-EH14 Z3183 S502-H 6 1 80 MF-300/US-36 A5.17 F7A6-EH14, KOBE-7010S A5.5 E7010-P1 Z3211 E4910-P1 3 - 41 Z3183 S502-H 6 - 76 F7P6-EH14 LB-76 A5.5 E7016-G Z3211 E5516-G 4 1 48 MF-38/US-36 A5.17 F7A6-EH14, Z3183 S502-H 6 - 74 KOBE-8010S A5.5 E8010-P1 Z3211 E5510-P1 3 - 42 F7P6-EH14 For Weather Proof Steel LB-88VS A5.5 E8018-G - 4 - 44 SMAW LB-W52 A5.5 E7016-G Z3214 DA5016G 4 - 86 LB-98VS A5.5 E9018-G - 4 - 45 LB-W52B A5.5 E7016-G Z3214 DA5016W 4 - 86 LT-B50 - Z3211 E4924 - 1 50 LB-W588 A5.5 E8016-C3 - 4 - 86 FCAW MX-100T A5.18 E70C-6C/6M Z3313 T49J0T15-1CA-U 6 1 59 LB-W62G A5.5 E8018-W2 Z3214 DA5816W 4 - 86 MX-A100 A5.18 E70C-6M Z3313 T49J0T15-0MA-U 6 1 58 FCAW DW-588 A5.29 E81T1-W2C Z3320 YFA-58W 6 - 88 DW-200 A5.20 E70T-1C Z3313 T49J0T1-0CA-U 6 1 60 DW-50W - Z3320 YFA-50W - - 88 MX-100 A5.20 E70T-1C Z3313 T49J0T15-0CA-U 6 1 62 GMAW MG-W50TB A5.28 ER80S-G Z3315 YGA-50W 6 - 90 MX-200 A5.20 E70T-1C Z3313 T49J0T1-0CA-U 6 1 56 SAW MF-53/US-W52B A5.23 F7A0-EG-G Z3183 S501-AW 6 - 92 MX-200E A5.20 E70T-9C Z3313 T492T1-0CA-U 6 1 57 MF-38/US-W52B A5.23 F7A2-EG-G Z3183 S502-AW 6 - 92 MX-200H A5.20 E70T-1C Z3313 T49J0T1-0CA-U 6 1 62 MX-A200 A5.20 E70T-1M Z3313 T49J0T1-0MA-U 6 1 62 10 11 Lists of Welding Consumables Welding Trade ASME Welding Trade ASME ASME ⁄ AWS JIS Page ASME ⁄ AWS JIS Page Process designation Process designation F No. A No. F No. A No. For High Tensile Steel and Low Temperature Steel GMAW MG-S3N A5.28 ER70S-G Z3312 G49P10G N9 6 - 136 SMAW LB-7018-1 A5.1 E7018-1 - 4 1 102 MG-60 A5.28 ER80S-G Z3312 G59JA1UC 3M1T 6 - 132 NB-3J A5.5 E7016-C2L Z3211 E4916-N7 AP L 4 10 114 MG-T1NS A5.28 ER80S-G Z3312 G55A6M N2M1T 6 10 97 LB-52NS A5.5 E7016-G Z3211 E4916-N1 AP L 4 - 107 MG-S63B A5.28 ER90S-G Z3312 G59JA1UM C1M1T 6 - 132 LB-62L A5.5 E8016-C1 Z3211 E6216-N5M1 L 4 10 109 MG-70 A5.28 ER100S-G Z3312 G69A2UC N2M4T 6 - 132 LB-65L A5.5 E8016-C1 Z3211 E6216-N5M1 L 4 10 114 MG-S70 A5.28 ER100S-G Z3312 G69A2UM N4CM21T 6 12 132 NB-1SJ A5.5 E8016-G Z3211 E5516-3N3 AP L 4 10 108 MG-80 A5.28 ER110S-G Z3312 G78A2UC N4M4T - - 134 LB-62 A5.5 E9016-G Z3211 E6216-N1M1 U 4 - 104 MG-S80 A5.28 ER110S-G Z3312 G78A4M N5CM3T 6 - 134 LB-62U A5.5 E9016-G Z3211 E6216-N1M1 U 4 - 106 MG-S88A A5.28 ER120S-G Z3312 G78A6UM N7M4T 6 - 134 LB-62UL A5.5 E9016-G Z3211 E6216-N1M1 U 4 - 105 GTAW TG-S1N A5.28 ER70S-G Z3316 W 49 A 6 N1 6 - 140 LB-67L A5.5 E9016-G Z3211 E6216-N5M1 L 4 10 110 TG-S3N A5.28 ER70S-G Z3316 W 49 A 10 N7 6 10 140 LB-62D A5.5 E9018-G Z3211 E6218-N1M1 U 4 - 114 TG-S60A A5.28 ER80S-G - 6 - 138 LB-106 A5.5 E10016-G Z3211 E6916-N3CM1 U 4 - 114 TG-S62 A5.28 ER80S-G Z3316 W 59 A 2 3M31 6 2 138 LB-70L A5.5 E10016-G - 4 - 111 TG-S80AM A5.28 ER110S-G Z3316 W 78 A 6 N6C1M4 6 - 138 LB-116 A5.5 E11016-G Z3211 E7816-N4CM2 U 4 12 114 SAW MF-38/US-49A A5.17 F7A6-EH14 - 6 - 150 F7P6-EH14 LB-80UL A5.5 E11016-G Z3211 E7816-N4CM2 U 4 12 114 PF-H55S/ A5.17 F7A6-EH14 - 6 1 96 LB-88LT A5.5 E11016-G Z3211 E7816-N5M4 L 4 12 113 US-49A F7P6-EH14 LB-80L A5.5 E11018-G H4 - 4 - 112 PF-H55LT/ A5.17 F7A8-EH14 - 6 1 148 US-36 FCAW MX-55LF A5.20 E70T-9C-J Z3313 T556T1-0CA 6 - 130 PF-H55AS/ A5.17 F7P8-EH14 - 6 1 149 DW-A55ESR A5.20 E71T-12M-J - 6 1 130 US-36J PF-H203/ A5.23 7P15-ENi3-Ni3 DW-55E A5.20 E71T-9C-J Z3313 T494T1-1CA-U 6 - 116 - 6 10 150 US-203E DW-A55E A5.20 E71T-9M-J - 6 1 117 MF-38/US-A4 A5.23 F8A4-EA4-A4, Z3183 S584-H 6 2 144 MX-A55T A5.28 E80C-G - 6 10 130 F8P4-EA4-A4 MF-38/US-49 A5.23 F8A4-EG-A4, MX-A55Ni1 A5.28 E80C-G - 6 - 127 F8P6-EG-A4 Z3183 S584-H 6 - 142 MX-A80L A5.28 E110C-G H4 - 6 - 128 MF-38/US-40 A5.23 F9A6-EA3-A3, Z3183 S624-H1 6 - 145 F8P6-EA3-A3 DW-50LSR A5.29 E71T1-GC Z3313 T496T1-1CA-N1 6 - 118 PF-H80AS/ A5.23 F11A10-EG-G - 6 - 147 DW-55L A5.29 E81T1-K2C Z3313 T556T1-1CA-N3 6 10 120 US-80LT DW-55LSR A5.29 E81T1-K2C Z3313 T556T1-1CA-N3 6 10 122 PF-H80AK/ A5.23 F11A4-EG-G Z3183 S804-H4 6 - 150 US-80BN DW-62L A5.29 E91T1-Ni2C-J Z3313 T626T1-1CA-N4M1 6 10 124 PF-H80AK/ A5.23 F12A10-EG-G - 6 - 146 DW-A55L A5.29 E81T1-K2M - 6 10 121 US-80LT DW-A55LSR A5.29 E81T1-Ni1M - 6 10 123 DW-A62L A5.29 E91T1-GM - 6 10 125 DW-A65L A5.29 E91T1-K2M-J - 6 10 126 DW-A81Ni1 A5.29 E81T1-Ni1M-J - 6 10 119 GMAW MG-S50LT A5.18 ER70S-G Z3312 G49AP6M 17 6 - 136 MG-S1N A5.28 ER70S-G Z3312 G49P6M N3 6 10 136 12 13 Lists of Welding Consumables WPreolcdeinsgs desTigrandaeti o n ASME ⁄ AWS JIS F NAoS.MAE N o. Page PWreolcdeinsgs desTigrandaeti o n ASME ⁄ AWS JIS F NAoS. MAE N o. Page For Heat-Resistant Low-Alloy Steel GTAW TG-S9CM A5.28 ER80S-B8 - 6 5 183 SMAW BL-96 A5.5 E9016-G - 4 - 172 TG-S1CML A5.28 ER80S-G Z3317 W 52-1CML1 6 3 178 CM-B95 A5.5 E7015-B2L Z3223 E5215-1CML 4 3 170 TG-S2CML A5.28 ER80S-G Z3317 W 55-2C1ML1 6 4 180 CM-A76 A5.5 E7016-A1 Z3223 E4916-1M3 4 2 170 TG-S56 A5.28 ER80S-G Z3316 W 55 P 2 N1M3 6 11 186 CM-B83 A5.5 E8013-G - 2 3 154 TG-S63S A5.28 ER90S-G Z3316 W 62 P 2 N3M2J 6 12 186 CM-B105 A5.5 E8015-B3L Z3223 E5515-2C1ML 4 4 170 TG-S1CM A5.28 ER80S-G Z3317 W 55-1CM3 6 3 178 CM-A96 A5.5 E8016-B2 Z3223 E5516-1CM 4 3 160 TG-SM A5.28 ER80S-G Z3317 W 52-1M3 6 2 186 CM-A96MB A5.5 E8016-B2 Z3223 E5516-1CM 4 3 161 TG-S80B2 A5.28 ER80S-B2 Z3317 W 55-1CM 6 3 179 CM-A96MBD A5.5 E8016-B2 Z3223 E5516-1CM 4 3 161 TG-S90B3 A5.28 ER90S-B3 Z3317 W 62-2C1M 6 4 181 CM-5 A5.5 E8016-B6 Z3223 E5516-5CM 4 4 172 TG-S90B9 A5.28 ER90S-B9 Z3317 W 62-9C1MV 6 5 185 CM-9 A5.5 E8016-B8 Z3223 E6216-9C1M 4 5 166 TG-S2CM A5.28 ER90S-G Z3317 W 62-2C1M2 6 4 180 CM-B98 A5.5 E8018-B2 Z3223 E5518-1CM 4 3 170 TG-S9Cb A5.28 ER90S-G Z3317 W 62-9C1MV1 6 5 184 CM-A106 A5.5 E9016-B3 Z3223 E6216-2C1M 4 4 162 TG-S12CRS - Z3317 W 62-10CMWN-Co - - 186 CM-A106N A5.5 E9016-B3 Z3223 E6216-2C1M 4 4 163 TG-S2CMH - - - 4 182 CM-A106ND A5.5 E9016-B3 Z3223 E6216-2C1M 4 4 163 TG-S2CW - Z3317 W 52-2CMWV 6 - 186 CM-95B9 A5.5 E9015-B9 Z3223 E6215-9C1MV 4 5 168 TG-SCM - - - 3 155 CM-96B9 A5.5 E9016-B9 Z3223 E6216-9C1MV 4 5 168 CM-9Cb A5.5 E9016-G - 4 - 167 SAW PF-200S/US-502 A5.23 F7P2-EG-B6 Z3183 S502-5CM 6 4 202 CM-B108 A5.5 E9018-B3 Z3223 E6218-2C1M 4 4 170 PF-200/US-511N A5.23 F8P2-EG-B2 Z3183 S642-1CM 6 3 192 CM-2CW - - 4 - 172 PF-200D/US-511ND A5.23 F8P2-EG-B2 - 6 3 193 MF-38/US-A4 A5.23 F8P4-EA4-A4 CM-A106H - Z3223 E6216-2C1MV - 4 164 - 6 2 190 F8A4-EA4-A4 CM-A106HD - Z3223 E6216-2C1MV - 4 165 MF-38/US-49 A5.23 F8P6-EG-A4 Z3183 S584-H 6 - 188 CR-12S - - - - 169 F8A4-EG-A4 MF-38/US-40 A5.23 F8P6-EA3-A3 Z3183 S624-H1 6 - 191 GMAW MG-S5CM A5.28 ER80S-B6 - 6 4 176 F9A6-EA3-A3 MG-S9CM A5.28 ER80S-B8 Z3317 G 55A-9C1M 6 5 176 PF-200/US-521S A5.23 F9P2-EG-B3 Z3183 S642-2CM 6 4 194 MG-S56 A5.28 ER80S-G - 6 - 174 PF-200D/US-521S A5.23 F9P2-EG-B3 - 6 4 195 MG-S1CM A5.28 ER80S-G Z3317 G 55A-1CM3 6 3 174 MF-27/US-56B A5.23 F9P4-EG-G Z3183 S642-MN 6 - 200 MG-S12CRS - Z3317 G 62A-10CMWV-Co1 - - 176 PF-200/US-56B A5.23 F9P4-EG-G Z3183 S642-MN 6 - 200 MG-SM A5.28 ER80S-G Z3317 G 52A-1M3 6 2 174 PF-200S/US-9Cb A5.23 F10PZ-EG-G - 6 - 198 MG-S9Cb A5.28 ER90S-G Z3317 G 62A-9C1MV2 6 - 176 PF-500/US-521H - - - 4 196 MG-S2CM A5.28 ER90S-G Z3317 G 62A-2C1M3 6 4 174 PF-500D/US-521HD - - - 4 197 MG-S2CW A5.28 ER90S-G Z3317 G 57A-2CMWV-Ni 6 - 176 PF-90B9/US-90B9 A5.23 F9PZ-EB9-B9 - 6 199 MG-CM A5.28 ER80S-G Z3317 G 55C-CMT 6 3 155 PF-H80AK/US-2CW - - - - 202 MG-S2CMS A5.28 ER90S-G Z3317 G 62A-2C1M2 6 4 174 PF-200S/US-12CRS - - - - 204 GTAW TG-S5CM A5.28 ER80S-B6 Z3317 W 55-5CM 6 4 186 PF-200S/US-12CRSD - - - - 204 14 15 Lists of Welding Consumables Welding Trade ASME Welding Trade ASME ASME ⁄ AWS JIS Page ASME ⁄ AWS JIS Page Process designation F No. A No. Process designation F No. A No. For Stainless Steel FCAW DW-309LP A5.22 E309LT1-1/4 Z3323 TS309L-FB1 6 8 237 SMAW NC-38 A5.4 E308-16 Z3221 ES308-16 5 8 216 DW-309 A5.22 E309T0-1/4 Z3323 TS309-FB0 6 8 235 NC-38H A5.4 E308H-16 Z3221 ES308H-16 5 8 218 DW-309LH A5.22 E309LT1-1/4 Z3323 TS309L-BiF-FB0 6 8 246 NC-38LT A5.4 E308L-16 Z3221 ES308L-16 5 8 226 DW-310 A5.22 E310T0-1/4 Z3323 TS310-FB0 6 9 250 NC-38L A5.4 E308L-16 Z3221 ES308L-16 5 8 217 DW-312 A5.22 E312T0-1 Z3323 TS312-FC0 6 - 250 NC-39 A5.4 E309-16 Z3221 ES309-16 5 8 219 DW-316L A5.22 E316LT0-1/4 Z3323 TS316L-FB0 6 8 241 NC-39L A5.4 E309L-16 Z3221 ES309L-16 5 8 220 DW-316LT A5.22 E316LT1-1/4 Z3323 TS316L-FB0 6 8 252 NC-39MoL A5.4 E309LMo-16 Z3221 ES309LMo-16 5 8 221 DW-316LH A5.22 E316LT1-1/4 Z3323 TS316L-BiF-FB0 6 8 248 NC-30 A5.4 E310-16 Z3221 ES310-16 5 9 208 DW-316LP A5.22 E316LT1-1/4 Z3323 TS316L-FB1 6 8 242 NC-32 A5.4 E312-16 Z3221 ES312-16 5 - 228 DW-316 A5.22 E316T0-1/4 Z3323 TS316-FB0 6 8 240 NC-36 A5.4 E316-16 Z3221 ES316-16 5 8 222 DW-316H A5.22 E316T1-1/4 Z3323 TS316H-BiF-FB0 6 8 248 NC-36L A5.4 E316L-16 Z3221 ES316L-16 5 8 223 NC-36LT A5.4 E316L-16 Z3221 ES316L-16 5 8 226 DW-317L A5.22 E317LT0-1/4 Z3323 TS317L-FB0 6 8 252 NC-317L A5.4 E317L-16 Z3221 ES317L-16 5 8 226 DW-329A A5.22 E2209T0-1/4 Z3323 TS2209-FB0 6 8 243 NC-37 A5.4 E347-16 Z3221 ES347-16 5 8 228 DW-329AP A5.22 E2209T1-1/4 Z3323 TS2209-FB0 6 8 244 NC-37L A5.4 E347-16 Z3221 ES347L-16 5 8 228 DW-347 A5.22 E347T0-1/4 Z3323 TS347-FB0 6 8 252 CR-40 A5.4 E410-16 Z3221 ES410-16 4 6 224 DW-347H A5.22 E347T1-1/4 Z3323 TS347-BiF-FB0 6 8 248 CR-40Cb A5.4 E409Nb-16 Z3221 ES409Nb-16 - 7 224 DW-410Cb - Z3323 TS409Nb-FC0 - 7 209 CR-43 A5.4 E430-16 Z3221 ES430-16 4 7 225 DW-430CbS - Z3323 TS430Nb-FC0 - 7 209 CR-43Cb A5.4 E430Nb-16 Z3221 ES430Nb-16 - 7 225 DW-2101 - - - - 254 CR-43CbS - - - 7 225 DW-2209 A5.22 E2209T1-1/4 - - - 254 NC-316MF - - - - 228 DW-2594 A5.22 E2594T1-1/4 - - - 254 NC-329M - Z3221 ES329J4L-16 - 8 230 MX-A135N - - - - 256 NC-2209 A5.4 E2209-16 - - - 230 MX-A410NM - - - - 256 NC-2594 A5.4 E2209-16 - - - 230 MX-A430M - - - 7 256 FCAW DW-308H A5.22 E308HT1-1/4 Z3323 TS308H-BiF-FB0 6 8 246 TG-X308L A5.22 R308LT1-5 Z3323 TS308L-RI - 8 260 DW-308L A5.22 E308LT0-1/4 Z3323 TS308L-FB0 6 8 233 DW-308LT A5.22 E308LT0-1/4 Z3323 TS308L-FB0 6 8 250 TG-X309L A5.22 R309LT1-5 Z3323 TS309L-RI - 8 261 DW-308LH A5.22 E308LT1-1/4 Z3323 TS308L-BiF-FB0 6 8 246 TG-X316L A5.22 R316LT1-5 Z3323 TS316L-RI - 8 262 DW-308LP A5.22 E308LT1-1/4 Z3323 TS308L-FB1 6 8 234 TG-X347 A5.22 R347T1-5 Z3323 TS347-RI - 8 263 DW-308 A5.22 E308T0-1/4 Z3323 TS308-FB0 6 8 232 GMAW MG-S308 A5.9 ER308 Z3321 YS308 6 8 258 DW-309MoL A5.22 E309LMoT0-1/4 Z3323 TS309LMo-FB0 6 8 238 MG-S308LS A5.9 ER308LSi Z3321 YS308LSi 6 8 258 DW-309MoLP A5.22 E309LMoT1-1/4 Z3323 TS309LMo-FB1 6 8 239 MG-S309 A5.9 ER309 Z3321 YS309 6 8 258 DW-309L A5.22 E309LT0-1/4 Z3323 TS309L-FB0 6 8 236 16 17

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This welding handbook uses the following abbreviations and marks if necessary. Abbrev. and mark Definition Abbrev. and mark Definition
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