Wear in Advanced Engineering Applications and Materials QQ00331155__99778811880000661100668822__TTPP..iinndddd 11 1111//22//2222 33::2277 PPMM Computational and Experimental Methods in Structures ISSN: 2044-9283 Series Editor: Ferri M. H. Aliabadi (Imperial College London, UK) This series will include books on state-of-the-art developments in computational and experimental methods in structures, and as such it will comprise several volumes covering the latest developments. Each volume will consist of single- authored work or several chapters written by the leading researchers in the field. The aim will be to provide the fundamental concepts of experimental and computational methods as well as their relevance to real world problems. The scope of the series covers the entire spectrum of structures in engineering. As such it will cover both classical topics in mechanics, as well as emerging scientific and engineering disciplines, such as: smart structures, nanoscience and nanotechnology; NEMS and MEMS; micro- and nano-device modelling; functional and smart material systems. Published: Vol. 12 Wear in Advanced Engineering Applications and Materials edited by Luis Rodríguez-Tembleque (Universidad de Sevilla, Spain), Jesús Vázquez (Universidad de Sevilla, Spain) and M. H. Ferri Aliabadi (Imperial College London, UK) Vol. 11 Advances in Computational Coupling and Contact Mechanics edited by Luis Rodríguez-Tembleque (Universidad de Sevilla, Spain) and M. H. Ferri Aliabadi (Imperial College London, UK) Vol. 10 Vibration-Based Techniques for Damage Detection and Localization in Engineering Structures edited by Ali S. Nobari (Imperial College London, UK & Amirkabir University of Technology, Iran) and M. H. Ferri Aliabadi (Imperial College London, UK) Vol. 9 Buckling and Postbuckling Structures II: Experimental, Analytical and Numerical Studies edited by B. G. Falzon (Queen’s University Belfast, UK) and M. H. Ferri Aliabadi (Imperial College London, UK) More information on this series can also be found at http://www.worldscientific.com/series/cems (Continued at end of book) CChhrriissttiinnaa -- QQ00331155 -- WWeeaarr iinn AAddvvaanncceedd EEnnggiinneeeerriinngg AApppplliiccaattiioonnss aanndd MMaatteerriiaallss..iinndddd 11 1111//22//22002222 22::5511::0066 ppmm Computational and Experimental Methods in Structures – Vol. 12 Wear in Advanced Engineering Applications and Materials Editors Luis Rodríguez-Tembleque Universidad de Sevilla, Spain Jesús Vázquez Universidad de Sevilla, Spain M. H. Ferri Aliabadi Imperial College London, UK NEW JERSEY • LONDON • SINGAPORE • BEIJING • SHANGHAI • HONG KONG • TAIPEI • CHENNAI • TOKYO QQ00331155__99778811880000661100668822__TTPP..iinndddd 22 1111//22//2222 33::2277 PPMM Published by World Scientific Publishing Europe Ltd. 57 Shelton Street, Covent Garden, London WC2H 9HE Head office: 5 Toh Tuck Link, Singapore 596224 USA office: 27 Warren Street, Suite 401-402, Hackensack, NJ 07601 Library of Congress Cataloging-in-Publication Data Names: Rodriguez-Tembleque, Luis editor. | Vázquez, Jesús, editor. | Aliabadi, M. H., editor. Title: Wear in advanced engineering applications and materials / editors, Luis Rodríguez-Tembleque, Universidad de Sevilla, Spain, Jesús Vázquez, Universidad de Sevilla, Spain, M. H. Ferri Aliabadi, Imperial College London, UK. Description: New Jersey : World Scientific, [2022] | Series: Computational and experimental methods in structures, 2044-9283 ; vol. 12 | Includes bibliographical references and index. Identifiers: LCCN 2021027315 (print) | LCCN 2021027316 (ebook) | ISBN 9781800610682 (hardcover) | ISBN 9781800610699 (ebook for institutions) | ISBN 9781800610705 (ebook for individuals) Subjects: LCSH: Mechanical wear. Classification: LCC TA418.45 .W43 2022 (print) | LCC TA418.45 (ebook) | DDC 620.1/1292--dc23 LC record available at https://lccn.loc.gov/2021027315 LC ebook record available at https://lccn.loc.gov/2021027316 British Library Cataloguing-in-Publication Data A catalogue record for this book is available from the British Library. Copyright © 2022 by World Scientific Publishing Europe Ltd. All rights reserved. This book, or parts thereof, may not be reproduced in any form or by any means, electronic or mechanical, including photocopying, recording or any information storage and retrieval system now known or to be invented, without written permission from the Publisher. For photocopying of material in this volume, please pay a copying fee through the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, USA. In this case permission to photocopy is not required from the publisher. For any available supplementary material, please visit https://www.worldscientific.com/worldscibooks/10.1142/Q0315#t=suppl Desk Editors: Christina Ramalingam/Michael Beale/Shi Ying Koe Typeset by Stallion Press Email: [email protected] Printed in Singapore CChhrriissttiinnaa -- QQ00331155 -- WWeeaarr iinn AAddvvaanncceedd EEnnggiinneeeerriinngg AApppplliiccaattiioonnss aanndd MMaatteerriiaallss..iinndddd 33 1111//22//22002222 22::5511::0066 ppmm February17,2022 5:44 WearinAdvancedEngineeringApplications... 9inx6in b4381-fm pagev (cid:2)c 2022 World Scientific Publishing Europe Ltd. https://doi.org/10.1142/9781800610699 fmatter Preface Wear is one of the main reasons for inoperability in components having mechanical joints, and produces enormous costs to our society. An ade- quate understanding of the wear damage phenomenon allows engineers to accurately predict the operational life, or maintenance period, of modern mechanical elements, and thus reduce costs of inoperability or obtain an optimum design (i.e. selecting proper contact pair materials, shapes, and surfacefinishingaccordingtothemechanicalandenvironmentalconditions, and desired durability). Therefore, the economic implication of a proper wear prediction in mechanical components can be of enormous value to the industry. This book presents a compilation of the main recent com- putation techniques and practical studies in the field of wear which are applied in advanced engineering applications and materials. Contributions fromleading experts in these fields and youngerpromising researchersgive a detailed overview of different modern techniques and materials that can be considered by researchers and practicing engineers in order to reduce surface damage and wear in mechanical components and materials. Also, this book is veryuseful for PhD students in MechanicalEngineeringareas, especially to those research topics that are clearly governed by some type ofsurfacedamageduetothesurfaceinteractionsproducedbyamechanical contact:wear,fretting wear,fretting,andfretting fatigue.Finally,it serves also as a reference into the state of the art in the most recent numericalor experimental studies related to wear in practicing engineering applications and/or materials. The editors are very grateful to all the contributors and all the staff at World Scientific Publishing for their encouragement, help, and support v February14,2022 11:1 WearinAdvancedEngineeringApplications... 9inx6in b4381-fm pagevi vi Preface of producing this book, under the special circumstances caused by the coronavirus pandemic (COVID-19). Luis Rodr´ıguez-Tembleque Jesu´s V´azquez M. H. Ferri Aliabadi February17,2022 5:44 WearinAdvancedEngineeringApplications... 9inx6in b4381-fm pagevii (cid:2)c 2022 World Scientific Publishing Europe Ltd. https://doi.org/10.1142/9781800610699 fmatter About the Editors Luis Rodr´ıguez-Tembleque is an Associate Pro- fessorinthe DepartmentContinuumMechanicsand TheoryofStructuresattheEscuelaT´ecnicaSuperior de Ingenier´ıa(ETSI), Universidad de Sevilla, Spain. His researchinterests are focused on Computational Mechanics (based on the Finite Element Method and the Boundary Element Method), with empha- sis on Computational Contact Mechanics (including friction,rolling-contactandwearsimulation),Multi- scale Material Modelling and Fracture and Damage MechanicsproblemsinadvancedMultifieldMaterials(i.e.piezoelectricand magnetoelectroelasticmaterials)orMultifield Nanocomposites(i.e. carbon nanotube reinforced composites). He has co-edited several books on Wear andContactMechanicsandhehaspublishednumerouschaptersandpapers in scientific journals and conference proceedings. Jesu´s V´azquez is an Associate Professor in the Department of Mechanical Engineering and Manu- facturing at the Escuela T´ecnica Superior de Inge- nier´ıa(ETSI), Universidadde Sevilla, Spain. He has workedmainlyinfrettingfatigue,fatigueinnotched components and contact mechanics. In fatigue — fretting fatigue and fatigue at notches — he has worked mainly in the development of fatigue life models in order to predict the crack initiation and vii February14,2022 11:1 WearinAdvancedEngineeringApplications... 9inx6in b4381-fm pageviii viii About the Editors crack propagationphases. In fretting fatigue, he also has workedanalysing the effect produced by shot and laser peening on the fretting fatigue life, being focused in the induced residual stress, its cyclic relaxation, and the surface roughness of these treatments. In contact mechanics, his researchisfocusedonthedevelopmentofanalyticalsolutionsforthecontact stress/strain fields produced in different fretting cases. M. H. Ferri Aliabadi is a Professor of Aerospace Structures andholds the ZaharoffChair in Aviation at Imperial College London, UK. He was Head of DepartmentofAeronautics,ImperialCollege(2009– 2017). Prior to joining Imperial College in 2005, he was Professor of Computational Mechanics and the Director of Aerospace Engineering at Queen Mary,UniversityofLondon(1997–2004)andReader and Head of Damage Tolerance Division at WIT, Southampton(1987–1997).FerriM. H. Aliabadi has workedfor25yearsinthefieldofComputationalStructuralMechanicsand hasestablishedaninternationalreputationforhisachievementsindevelop- ment of Computational Method related to Fracture & Damage Mechanics. He has pioneered a new generation of boundary element methods and is noted for his contributions to other fields including Acoustics, Nonlinear Mechanics, Wear Mechanics, Optimisation and Reliability Analysis and Multiscale Material Modelling. February17,2022 5:44 WearinAdvancedEngineeringApplications... 9inx6in b4381-fm pageix (cid:2)c 2022 World Scientific Publishing Europe Ltd. https://doi.org/10.1142/9781800610699 fmatter Contents Preface v About the Editors vii Chapter 1. Fretting Fatigue and Wear of Spline Couplings: From Laboratory Testing to Industrial Application through Computational Modelling 1 Sea´n B. Leen Chapter 2. Fretting Fatigue Life Assessment by Accounting Wear 45 R. A. Cardoso, F. C. Castro, L. Reis, and J. A. Arau´jo Chapter 3. Numerical Frameworks for the Wear Modelling of Key Engineering Materials 71 T. Doca Chapter 4. Wear in Heavily-LoadedLubricated Contacts 93 G. E. Morales-Espejel Chapter 5. In-silico Analytical Wear Predictions: Application to Joint Prostheses 123 Francesca Di Puccio and Lorenza Mattei ix