Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Introduction AMP MCP offers High Reliability for Long Term Use The AMP MCP (Multiple Con- AMP MCP Contacts AMP MCP Connectors tact Point) Connector System is designed for electronic (cid:2) Basic material (CuNiSi) with (cid:2) High reliability status high current capacity supported for long term use and electrical applications in motor vehicles. (cid:2) 3 redundant contact points (cid:2) High vibration level (1.5 mm type), 4 contact supported It fullfils all requirements for points (2.8 mm/6.3 mm (cid:2) Perfect design to avoid a connector system for use type), 6 contact points quality problems, reduce in automobiles and covers a (9.5 mm type) manufacturing and service wide range of applications. (cid:2) Good guiding inside the cost cavity (cid:2) Integrated secondary (cid:2) Protected contact spring locking device delivered in due to the closed box pre-locked position (cid:2) Overstress protection of the (cid:2) Wire-to-wire sealed and contact springs unsealed connectors (SWS) (cid:2) Steel box with secondary (cid:2) Wire-to-board sealed and locking possibility from four unsealed connectors (SWS) sides (cid:2) Polarisation,several keyings (cid:2) Protected locking lance (cid:2) Locking mechanism for smaller connectors/mating aid for higher numbers of ways All specifications subject to change. Consult Tyco Electronics for latest specifications. 3-1 Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 Chapter 3 – Issued 3-2010. Engineering Notes 3-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 Contact Systems Chapter 3 – Issued 3-2010. Introduction The AMP MCP Contact (cid:2) Protection of the contact The Main Advantages System is mainly used in the springs of the Body are: automotive industry. Each (cid:2) No over elongation of the (cid:3) Several contact points contact consists of a flat contact springs possible (cid:3) Large range of wire sizes receptacle, which mates under normal circum- (from 0.2 mm2at AMP MCP with a flat tab.Every contact stances 1.5K up to16.0 mm2at has got a steel spring and a (cid:2) No possibility to connect AMP MCP 9.5) copper alloy body. from the rear side (cid:3) Base materialwithveryhigh The two-piece contact design (cid:2) Protection against current capability means that the electrical and mechanical damage (cid:3) High vibrational load mechanical properties are (cid:2) Good guiding in the cavity separated. One end of the contact body is crimped to (cid:2) Secondary locking possible Tabs and receptacles can be wire and the other end mates (from 4 directions) applied in both sealed and with the matching tab. The (cid:2) Assembly into housing unsealed connectors. closed spring has got several fully-automatically AMP MCP contacts can functions and also different be fast and economically advantages for the complete In addition there are usually arranged to the lead using contact system. two lances on the steel to Tyco Electronics application spring. These serve to lock tooling. the contact securely in the housing. All specifications subject to change. Consult Tyco Electronics for latest specifications. 3-3 Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Receptacle Contacts (for 0.6 mm Tab Thickness) Technical Features Contact Material: CuNiSi Top Spring: Stainless Steel 0.25 Contact Finish: 2.7 Tin plated, selective silver plated, selective gold plated Wire Size Range: 10.6 0.20–0.35 mm2, 0.5–1.0 mm2, >1.0–1.5 mm2(FLR Cable) 19.8 Current Carrying Capacity: up to 20 Ampere (at 20 °C ambient temperature) Temperature Range: –40°C ... +130°C (tin plated) 3.4 2.3 –40°C ... +140°C (silver plated) –40°C ... +150°C (gold plated) Modular Dimensions (Centerline): 0.2–1.5 mm2SRC: – 4.0 x 4.0 mm – 4.0 x 3.5 mm (Staggered) 0.2–1.5 mm2SWS: Contact Resistance: Dimension of Male Contacts: Product Group Drawing: – 4.0 x 4.0 mm New State (cid:2)2 m(cid:3) 1.5+0.2x 0.6+0.07mm 1241436 –0.1 –0.03 – 4.0 x 3.5 mm (Staggered) Mating Force: Max. 6 N Extraction Tool: Product Specification: Mating Cycles:(cid:3) Unmating Force: Max. 6 N Part No. 1-1579007-1 108-18716 up to 10 cycles (tin plated) Application Specification: up to 50 cycles (silver plated) up to 100 cycles (gold plated) (cid:3))Mating Cycles are depending on various technical influences 114-18386 and must be clarified in each individual case. Standard Receptacle Contacts (SRC) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.20–0.35 – 1.1–1.4 -1 / -2 1241372 10,000 1241373 500 x-1528194-x 1.4–2.1 -1 / -2 1241374 8,000 1241375 500 x-1528195-x 2063524-1 0.5–1.0 – max. 2x1.6 -1 / -2 (cid:4)(cid:4)(cid:4)1241376(cid:4)(cid:4) 6,000 (cid:4)(cid:4)(cid:4)1241377(cid:4)(cid:4) 500 x-1528388-x >1.0–1.5> – 2.2–2.4 -1 1534334 7,500 1534335 500 x-1528312-x – Receptacle Contacts Single Wire Sealing System (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.20–0.35 – 1.1–1.4 -1 / -2 / -3 1241378 4,500 1241379 500 x-1528122-x 2063524-1 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 / 1-xxx-2 1241380 4,500 1241381 500 x-1528324-x >1.0–1.5> – 2.2–2.4 -1 / -3 1418884 4,500 1418885 500 x-1530008-x – (cid:4)) Material and Finish: Notes: (cid:5)) The pre- and suffix for the 1-xxx-1 = CuNiSi, pre-tin plated (cid:4)(cid:4)) Double Crimp applicators depends on the 1-xxx-2 = CuNiSi, selective gold plated applied termination equipment. 1-xxx-3 = CuNiSi, selective silver plated 1-xxx-2 = CuNiSi, min.1.27 µm selective gold plated 3-4 All specifications subject to change. Consult Tyco Electronics for latest specifications. Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Receptacle Contacts (for 0.8 mm Tab Thickness) Technical Features Contact Material: CuNiSi Top Spring: Stainless Steel 0.25 Contact Finish: 2.7 Tin plated, selective silver plated, selective gold plated Wire Size Range: 10.6 0.20–0.35 mm2, 0.5–1.0 mm2, >1.0–1.5 mm2(FLR Cable) 19.8 Current Carrying Capacity: up to 20 Ampere (at 20 °C ambient temperature) Temperature Range: –40°C ... +130°C (tin plated) 3.4 2.3 –40°C ... +140°C (silver plated) –40°C ... +150°C (gold plated) Modular Dimensions (Centerline): 0.2–1.5 mm2SRC: – 4.0 x 4.0 mm – 4.0 x 3.5 mm (Staggered) 0.2–1.5 mm2SWS: Contact Resistance: Dimension of Male Contacts: Product Group Drawing: – 4.0 x 4.0 mm New State (cid:2)2 m(cid:3) 1.5+0.2x 0.8±0.03mm 1241436 –0.1 – 4.0 x 3.5 mm (Staggered) Mating Force: Max. 6 N Extraction Tool: Product Specification: Mating Cycles:(cid:3) Unmating Force: Max. 6 N Part No. 1-1579007-1 108-18716 up to 10 cycles (tin plated) Application Specification: up to 50 cycles (silver plated) up to 100 cycles (gold plated) (cid:3))Mating Cycles are depending on various technical influences 114-18386 and must be clarified in each individual case. Standard Receptacle Contacts (SRC) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.5–1.0 – 1.4–2.1 -1 1418408 8,000 1418409 500 x-1528195-x 2063524-1 >1.0–1.5> – 2.2–2.4 -1 1418410 7,500 1418411 500 x-1528312-x – Receptacle Contacts Single Wire Sealing System (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.20–0.35 – 1.15–1.40 -1 1534160 4,500 1534161 500 x-1528122-x 2063524-1 0.5–1.0 – 1.4–2.1 -1 1534162 4,500 1534163 500 x-1528324-x >1.0–1.5> – 2.2–2.4 -1 1718558 4,500 1718559 500 x-1530008-x – (cid:4)) Material and Finish: (cid:5)) The pre- and suffix for the 1-xxx-1 = CuNiSi, pre-tin plated applicators depends on the 1-xxx-2 = CuNiSi, selective gold plated applied termination equipment. 1-xxx-3 = CuNiSi, selective silver plated 1-xxx-2 = CuNiSi, min.1.27 µm selective gold plated All specifications subject to change. Consult Tyco Electronics for latest specifications. 3-5 Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Tab Contacts Tabs 1.6 x 0.6 mm with Steel Top Spring, Mates with AMP MCP 1.5K 22.4 Contact System 5.7 0.32 1.6 Product Specification: 108-18331 0.4 Spring 1 Application Specification: 114-18082 1.2 0.6 8.0 5.7 Standard Tab Contacts (STC) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.2–0.5 – 1.15–1.60 -1 / -2 / -3 9638981) 7,000 9638991) 500 x-1528061-x 2063265-1 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 9639001) 6,000 9639011) 500 x-1528256-x Tab Contacts Single Wire Sealing System (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.2–0.5 – 1.15–1.60 -1 / -2 / -3 9639021) 4,000 9639031) 500 x-1528281-x 2063265-1 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 9639041) 4,000 9639051) 500 x-1528054-x (cid:4)) Material and Finish: Remarks: (cid:5)) The pre- and suffix for the xxx-1 = CuSn4, pre-tin plated 1) = With Spring 1 applicators depends on the xxx-2 = CuFe2, pre-tin plated applied termination equipment. xxx-3 = CuSn4, gold plated 3-6 All specifications subject to change. Consult Tyco Electronics for latest specifications. Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Tab Contacts Tabs 1.6 x 0.6 mm with Modified Steel Top Spring, Mates with 22.4 AMP MCP 1.5K 5.7 Contact System 0.32 1.6 0.6 Extraction Tool: Spring 2 Part No. 539960-1 Product Group Drawing: 1355055 Product Specification: 0.6 0.8 108-18331 Application Specification: 114-18082 8.0 5.7 Standard Tab Contacts with Modified Spring (STC) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.2–0.5 – 1.15–1.60 -2 / -3 9642652) 7,500 9642662) 500 x-1528091-x 0.5–1.0 – 1.4–2.1 -2 / -3 3) 9690792) 3) 5,500 3) 9690802) 3) 500 x-1528096-x 2063409-1 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 9642672) 6,000 9642682) 500 x-1528092-x 1.5 – 2.2–2.4 -1 / -2 / -3 12418462)1 4,000 12418472)1 500 x-1528123-x – Tab Contacts Single Wire Sealing System with Modified Spring (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) Hand Tool 0.2–0.5 – 1.2–1.6 -2 / -3 9690282) 4,000 9690292) 500 x-1528068-x 539663-2 0.5–1.0 – 1.4–2.1 -2 / -3 9642692) 4,000 9642702) 500 x-1528261-x (cid:4)) Material and Finish: Remarks: (cid:5)) The pre- and suffix for the xxx-1 = CuSn4, pre-tin plated 2) = With Spring 1 (shown on Page 3-4) or Spring 2 applicators depends on the xxx-2 = CuFe2, pre-tin plated 3) = For Double and Single Termination applied termination equipment. xxx-3 = CuSn4, gold plated All specifications subject to change. Consult Tyco Electronics for latest specifications. 3-7 Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP1.5KContact System Chapter 3 – Issued 3-2010. Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for AMP MCP 1.5K Contact System (Cavity Diameter 3.6 mm) (cid:4)2.6 (cid:4)3.9 4.3 7.8 Insulation Package Diameter Color Part Number Quantity (mm) 0.9–1.2 Green 1718705-10 10,000 Red 964971-1 10,000 1.2–1.6 Blue 1394133-12 10,000 1.4–1.9 Gray 963530-1 10,000 1.9–2.4 Yellow 964972-1 10,000 White 963531-1 10,000 Sealing Plug Natural 1394132-12 10,000 Contact Cavity of Housing (cid:4)3.6 1.5+1.5 Sealing Plug 3-8 All specifications subject to change. Consult Tyco Electronics for latest specifications. Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP2.8Contact System Chapter 3 – Issued 3-2010. Receptacle Contacts Technical Features Material: Contact: CuNiSi 20.2 Tabs: CuSn4, CuFe2 Top Spring: Stainless Steel Contact Finish: 0.32 Tin plated, selective silver plated, 4.4 selective gold plated Wire Size Range: 0.2–0.5 mm2, 0.5–1.0 mm2, 1.0–2.5 mm2, 2.5–4.0 mm2 max. 0.3 Single Wires (FLR) Current Carrying Capacity: up to 40 Ampere (at 20 °C ambient temperature) Mating Force(cid:4): 3.1 Max. 6 N Unmating Force(cid:4): Max. 5 N Modular Dimensions (Centerline) 0.35–2.5 mm2SRC: – 5.0 x 5.5 mm – 5.0 x 5.0 mm (Staggered) Mating Cycles:(cid:3) Temperature Range: Product Specification: 2.5–4.0 mm2SRC: up to 20 cycles (tin plated) –40°C ... +130°C (tin plated) 108-18513 – 5.5 x 5.5 mm up to 50 cycles (silver plated) –40°C ... +140°C (silver plated) Application Specification: – 5.0 x 5.5 mm (Staggered) up to 100 cycles (gold plated) –40°C ... +150°C (gold plated) 2.5–4.0 mm2SWS: 114-18148 Dimension of Male Contacts: Contact Resistance: – 7.2 x 7.2 mm – 6.0 x 7.2 mm (Staggered) 2.8±0.1x 0.8±0.03mm New State (cid:2)2 m(cid:3) Product Group Drawing: 3.0±0.1x 0.8±0.03mm 1355036 Extraction Tool: (cid:4)) Steel Tab, see Specifications Part No. 1579007-1 (cid:3))Mating Cycles are depending on various technical influences and must be clarified in each individual case. Standard Receptacle Contacts (SRC) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) HCaonmdp Tleotoel 0.2–0.5 – 1.2–1.4 1-xxx-1 / 1-xxx-3 968880 4,500 968895 500 x-1528381-x 2119158-1 0.5–1.0 – 1.4–2.1 1-xxx-1 / 1-xxx-2 / 1-xxx-3 968849 4,500 968872 500 x-1528115-x 2063534-1 1.0–2.5 – 2.2–3.0 1-xxx-1 / 1-xxx-2 / 1-xxx-3 968851 3,500 968873 500 x-1528033-x 2063532-1 2.5–4.0 – 3.0–3.7 1-xxx-1 / 1-xxx-3 968853 2,700 968874 500 x-1528430-x Receptacle Contacts Single Wire Sealing System (SWS) Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye (cid:5)Applicator(cid:5) HCaonmdp Tleotoel 0.35 – 1.2–1.4 1-xxx-1 / 1-xxx-3 968882 4,500 968896 500 x-1426162-x 2063623-1 0.5–1.0 – 1.4–2.1 1-xxx-1 / 1-xxx-2 / 1-xxx-3 968855 3,500 968875 500 x-1528017-x 2063624-1 1.0–2.5 – 2.2–3.0 1-xxx-1 / 1-xxx-3 968857 4,000 968876 500 x-1528066-x 2063523-1 2.5–4.0 – 3.0–3.7 1-xxx-1 / 1-xxx-3 968859 2,500 968877 500 x-1528067-x (cid:4)) Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated (cid:5)) The pre- and suffix for the 1-xxx-2 = CuNiSi, selective gold plated applicators depends on the 1-xxx-3 = CuNiSi, selective silver plated applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. 3-9 Section Catalog 1307998-2. AMP MCP Interconnection System Revised 12-2009. Main Catalog 1654400-1 AMPMCP2.8Contact System Chapter 3 – Issued 3-2010. Lanceless Receptacle Contacts Technical Features Material: Contact: CuNiSi Tab: CuSn4, CuFe2 Top Spring: Stainless Steel 20.2 Contact Finish: Tin plated Wire Size Range: 0.2–0.5 mm2, >0.5–1.0 mm2, >1.0–2.5 mm2, >2.5–4.0 mm2 4.4 0.32 Single Wires (FLR) Current Carrying Capacity: up to 40 Ampere (at 20 °C ambient temperature) max. 0.3 Temperature Range: –40°C ... +130°C (tin plated) –40°C ... +140°C (silver plated) –40°C ... +150°C (gold plated) Modular Dimensions 3.1 (Centerline): 0.35–2.5 mm2SRC: – 5.0 x 5.5 mm – 5.0 x 5.0 mm (Staggered) 2.5–4.0 mm2SRC: – 5.5 x 5.5 mm – 5.0 x 5.5 mm (Staggered) Mating Force(cid:4): Max. 6 N Contact Resistance: Dimension of Male Contacts: Product Specification: Unmating Force(cid:4): New State (cid:2)2 m(cid:3) 2.8±0.1x 0.8±0.03mm 108-18513 Max. 5 N 3.0±0.1x 0.8±0.03mm Mating Cycles:(cid:3) Application Specification: up to 20 cycles (tin plated) Extraction Tool: 114-18148 up to 50 cycles (silver plated) Extraction possible without tool Product Group Drawing: up to 100 cycles (gold plated) (cid:4)) Steel Tab, see Specifications 1719458 (cid:3))Mating Cycles are depending on various technical influences and must be clarified in each individual case. Lanceless Receptacle Contacts Insulation Diameter Part Numbers Wire Size (mm) Material R(manmg2e) FLK FLR and Finish(cid:4) FSotrrimp PQaucaknatigtye LPoioescee- PQaucaknatigtye Applicator Hand Tool 0.2–0.5 – 1.2–1.4 1-xxx-1 1355876 4,500 – – On request – >0.5–1.0> – 1.4–2.1 1-xxx-1 1355833 4,500 – – On request – >1.0–2.5> – 2.2–3.0 1-xxx-1 1355877 3,500 – – On request – >2.5–4.0> – 3.0–3.7 1-xxx-1 1355880 2,700 – – On request (cid:4)) Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated 3-10 All specifications subject to change. Consult Tyco Electronics for latest specifications.