TTTLLL---333000000000 SSSiiirrriiiuuusss AAAIIIRRRCCCRRRAAAFFFTTT MMMAAAIIINNNTTTEEENNNAAANNNCCCEEE MMMAAANNNUUUAAALLL 1 February 2011 / Change 2 Aircraft Serial No: _______ Author: Ing. M. Zahálka, TL-Ultralight, s.r.o. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction (THIS PAGE BLANK) Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-2 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction 30 June 2010 Dear Sirius Owner: Congratulations on the purchase of your Sirius! You will find your new TL Ultralight aircraft very enjoyable, extremely economical, and easy to maintain. The Sirius is the ideal Light Sport Airplane. It is fast, economical, pleasing to the eye, and user friendly. We at TL Ultralight Sport Aircraft are certain that your Sirius will give you hours and hours of leisure flying and enjoyment. With this Aircraft Maintenance Manual (AMM), we hope to help inform you about the support and operation of your aircraft. Should there be any questions or errors found in your reading this manual please contact us immediately and we will issue a clarification. Thank you again for your business. We look forward to a continuing satisfied customer relationship. Feel free to contact us if you have any questions or comments regarding your Sirius. Fly Safe! Fly Fun! (sig) Jiri Tlusty TL-ULTRALIGHT s.r.o. Letištĕ, Budova 84 503 41 Hradec Králové Czech Republic Tel/Fax: +420 49 52 13 378 e-mail: [email protected] website:www.tl-ultralight.cz Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-3 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction Section 0 - Introduction 0.1 Table of Contents Section Title Page 0.1 Table of Contents .................................................................. 0-4 0.2 Notes, Cautions, and Warnings............................................. 0-5 0.3 List of Revisions .................................................................... 0-7 0.4 List of Effective Pages ........................................................... 0-8 Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-4 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction 0.2 Notes, Cautions, and Warnings Throughout this manual, small boxes are inserted reading Note, Caution, or Warning. These are items which require particularly close attention for special conditions or procedures. NOTE This text box emph asizes specific operating conditions, steps in a proced ure, helpful hints or useful advice. CAUTION This text box rep resents danger to equipment or operation. The result of not ob serving the caution could be the destruction of equipment and possibly personal danger and injury. WARNING WARNING This text box represents a hazardous situation. RNING Warnings are used to call attention to operating procedures or conditions which, if not strictly observed, may result in personal injury or death. Every owner, pilot, operator, or maintainer of the Sirius should become familiar with the entire text of this Aircraft Maintenance Manual (AMM) It also incorporates only some references from Rotax®, the engine manufacturer, Woodcomp® or DUC Helixes the propeller suppliers, and Galaxy®, the installed aircraft parachute system. Please refer to the latest edition of those manufacturer manuals for specific and complete detailed maintenance procedures of each aircraft system. CAUTION The Sirius is intended for sport and recreational purposes only. This aircraft meets the standard specification Design and Performance (D&P) established by the American Society for Testing and Materials (ASTM) Document F 2245, and it is therefore restricted by that guideline. The aircraft does not comply with any FAA Part 22, or 23 certification processes. Compliance with regulations placed upon the airplane category should be strictly adhered to by the owner and any operator Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-5 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction NOTE This AMM is valid only if the user complies with any changes that may be issued at a later date. Any pages affected by a ch ange should be removed and replaced with the effective pages immediately. Service and maintain this aircraft in accordance with the TL Ultralight series TL3000 Pilot Operation Handbook (POH) and the TL 3000 Aircraft Maintenance Manual (AMM) with latest revisions. Major components of the aircraft such as the engine, propeller, recovery system and avionics are to be serviced and maintained in accordance with the appropriate manufacturer’s documents. Without specific maintenance or repair instructions, contact the manufacturer for guidance and comply with standards, methods and practices found in FAA Advisory Circular 43-13. Included in this manual are documents to assist in the continuing aircraft airworthiness program. If this manual is found not to be current, revisions missing or pages removed contact our USA Customer Service location for replacements. TL Ultralight, sro Customer Service 8222 Remount Road KORK Municipal Airport North Little Rock, AR 72118 Phone: 501.228.7777 Fax: 501.227.8888 Email: [email protected] Web: www.sirius.aero Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-6 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction 0.3 List of Revisions The Revisions pages are updated by TL-Ultralight each time a revision issued. They contain a list of all revisions made to the Maintenance Manual since its original issue. Date Revised Type of Revision Posted Nr. Pages By 0 30 June 2010 None Original Issue n/a 1 30 December 2010 All Re-Issue n/a 2 1 February 2011 All Re-Issue Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-7 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction 0.4 List of Effective Pages Page Date Page Date Page Date Cover 01-02-2011 1-45 01-02-2011 3-7 01-02-2011 0-2(blank) 01-02-2011 1-46 01-02-2011 3-8 01-02-2011 0-3 01-02-2011 1-47 01-02-2011 3-9 01-02-2011 0-4 01-02-2011 1-48 01-02-2011 3-10 01-02-2011 0-5 01-02-2011 3-11 01-02-2011 0-6 01-02-2011 3-12 01-02-2011 0-7 01-02-2011 2-1 01-02-2011 3-13 01-02-2011 0-8 01-02-2011 2-2 (blank) 01-02-2011 3-14 01-02-2011 0-9 01-02-2011 2-3 01-02-2011 3-15 01-02-2011 0-10 (blank) 01-02-2011 2-4 01-02-2011 3-16 01-02-2011 2-5 01-02-2011 3-17 01-02-2011 2-6 01-02-2011 3-18 01-02-2011 1-1 01-02-2011 2-7 01-02-2011 3-19 01-02-2011 1-2 (blank) 01-02-2011 2-8 01-02-2011 3-20 01-02-2011 1-3 01-02-2011 2-9 01-02-2011 3-21 01-02-2011 1-4 01-02-2011 2-10 01-02-2011 3-22 01-02-2011 1-5 01-02-2011 2-12 01-02-2011 3-23 01-02-2011 1-6 01-02-2011 2-13 01-02-2011 3-24 01-02-2011 1-7 01-02-2011 2-14 01-02-2011 3-25 01-02-2011 1-8 01-02-2011 2-15 01-02-2011 3-26 01-02-2011 1-9 01-02-2011 2-16 01-02-2011 3-27 01-02-2011 1-10 01-02-2011 2-17 01-02-2011 3-28 01-02-2011 1-11 01-02-2011 2-18 01-02-2011 3-29 01-02-2011 1-12 01-02-2011 2-19 01-02-2011 3-30 01-02-2011 1-13 01-02-2011 2-20 01-02-2011 3-31 01-02-2011 1-14 01-02-2011 2-21 01-02-2011 3-32 01-02-2011 1-15 01-02-2011 2-22 01-02-2011 3-33 01-02-2011 1-16 01-02-2011 2-23 01-02-2011 3-34 01-02-2011 1-17 01-02-2011 2-24 01-02-2011 3-35 01-02-2011 1-18 01-02-2011 2-25 01-02-2011 3-36 01-02-2011 1-19 01-02-2011 2-26 01-02-2011 3-37 01-02-2011 1-20 01-02-2011 2-27 01-02-2011 3-38 01-02-2011 1-21 01-02-2011 2-28 01-02-2011 3-39 01-02-2011 1-22 01-02-2011 2-29 01-02-2011 3-40 01-02-2011 1-23 01-02-2011 2-30 01-02-2011 3-41 ........... 01-02-2011 1-24 01-02-2011 2-31 01-02-2011 3-42 ........... 01-02-2011 1-25 01-02-2011 2-32 01-02-2011 3-43 01-02-2011 1-26 01-02-2011 2-33 01-02-2011 3-44 01-02-2011 1-27 01-02-2011 2-34 01-02-2011 3-45 01-02-2011 1-28 01-02-2011 2-35 01-02-2011 3-46 01-02-2011 1-29 01-02-2011 2-36 01-02-2011 3-47 01-02-2011 1-30 01-02-2011 2-37 01-02-2011 3-48 01-02-2011 1-31 01-02-2011 2-38 01-02-2011 3-49 01-02-2011 1-32 01-02-2011 2-39 01-02-2011 3-50 01-02-2011 1-33 01-02-2011 2-40 01-02-2011 3-51 01-02-2011 1-34 01-02-2011 2-41 01-02-2011 3-52 01-02-2011 1-35 01-02-2011 2-42 (blank) 01-02-2011 3-53 01-02-2011 1-36 01-02-2011 3-54 01-02-2011 1-37 01-02-2011 3-55 01-02-2011 1-38 01-02-2011 3-1 01-02-2011 3-56 01-02-2011 1-39 01-02-2011 3-2 (blank) 01-02-2011 3-57 01-02-2011 1-40 01-02-2011 3-3 01-02-2011 3-58 01-02-2011 1-41 01-02-2011 3-4 01-02-2011 3-59 01-02-2011 1-42 01-02-2011 3-5 01-02-2011 3-60 01-02-2011 1-43 01-02-2011 3-6 01-02-2011 3-61 01-02-2011 1-44 01-02-2011 Original Issue Date: Change: 02 TL3000/01/02/11B Page 0-8 30 June 2010 Revision Date: 1 February 2011 Copyright 2011 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction Page Date Page Date Page Date 3-62 01-02-2011 3-110 01-02-2011 3-144 01-02-2011 3-63 01-02-2011 3-111 01-02-2011 3-145 01-02-2011 3-64 01-02-2011 3-100 01-02-2011 3-146 01-02-2011 3-65 01-02-2011 3-101 01-02-2011 3-147 01-02-2011 3-66 01-02-2011 3-102 01-02-2011 3-148 01-02-2011 3-67 01-02-2011 3-103 01-02-2011 3-149 01-02-2011 3-68 01-02-2011 3-104 01-02-2011 3-150 01-02-2011 3-39 01-02-2011 3-103 01-02-2011 3-151 01-02-2011 3-70 01-02-2011 3-104 01-02-2011 3-152 01-02-2011 3-71 01-02-2011 3-105 01-02-2011 3-153 01-02-2011 3-72 01-02-2011 3-106 01-02-2011 3-154 01-02-2011 3-73 01-02-2011 3-107 01-02-2011 3-155 01-02-2011 3-74 01-02-2011 3-108 01-02-2011 3-156 01-02-2011 3-75 01-02-2011 3-109 01-02-2011 3-157 01-02-2011 3-76 01-02-2011 3-110 01-02-2011 3-158 01-02-2011 3-77 01-02-2011 3-111 01-02-2011 3-159 01-02-2011 3-78 01-02-2011 3-112 01-02-2011 3-160 01-02-2011 3-79 01-02-2011 3-113 01-02-2011 3-161 01-02-2011 3-80 01-02-2011 3-114 01-02-2011 3-162 ............. 01-02-2011 3-81 01-02-2011 3-115 01-02-2011 3-163 01-02-2011 3-82 01-02-2011 3-116 01-02-2011 3-164 01-02-2011 3-83 01-02-2011 3-117 01-02-2011 3-165 01-02-2011 3-84 01-02-2011 3-118 01-02-2011 3-166 01-02-2011 3-85 01-02-2011 3-119 01-02-2011 3-167 01-02-2011 3-86 01-02-2011 3-120 01-02-2011 3-168 01-02-2011 3-87 01-02-2011 3-121 01-02-2011 3-169 01-02-2011 3-88 01-02-2011 3-120 01-02-2011 3-170 01-02-2011 3-89 01-02-2011 3-121 01-02-2011 3-171 01-02-2011 3-90 01-02-2011 3-122 01-02-2011 3-172 01-02-2011 3-91 01-02-2011 3-123 01-02-2011 3-173 01-02-2011 3-92 01-02-2011 3-124 01-02-2011 3-174 01-02-2011 3-93 01-02-2011 3-125 01-02-2011 3-175 01-02-2011 3-94 01-02-2011 3-126 01-02-2011 3-176 01-02-2011 3-95 01-02-2011 3-127 01-02-2011 3-177 01-02-2011 3-96 01-02-2011 3-128 01-02-2011 3-178 01-02-2011 3-97 01-02-2011 3-129 01-02-2011 3-179 01-02-2011 3-98 01-02-2011 3-130 01-02-2011 3-180 01-02-2011 3-99 01-02-2011 3-131 01-02-2011 3-181 01-02-2011 3-100 01-02-2011 3-132 01-02-2011 3-182 01-02-2011 3-101 01-02-2011 3-133 01-02-2011 3-183 01-02-2011 3-102 01-02-2011 3-134 01-02-2011 3-184 01-02-2011 3-103 01-02-2011 3-135 01-02-2011 3-185 01-02-2011 3-104 01-02-2011 3-136 01-02-2011 3-186 01-02-2011 3-103 01-02-2011 3-137 01-02-2011 3-187 01-02-2011 3-104 01-02-2011 3-138 01-02-2011 3-188 01-02-2011 3-105 01-02-2011 3-139 01-02-2011 3-189 01-02-2011 3-106 01-02-2011 3-140 01-02-2011 3-190 (blank) 01-02-2011 3-107 01-02-2011 3-141 01-02-2011 3-108 01-02-2011 3-142 01-02-2011 3-109 01-02-2011 3-143 01-02-2011 Original Issue Date: Revision Number: 1 TL3000/01/02/11B Page 0-9 30 June 2010 Revision Date: 1 February 2011 Copyright 2010 TL-Ultralight, sro / Reproduction of this document in any part is forbidden. Aircraft Type: TL 3000 Sirius Maintenance Manual Section 0 - Introduction (THIS PAGE BLANK) Original Issue Date: Revision Number: 1 TL3000/01/02/11B Page 0-10 30 June 2010 Revision Date: 1 February 2011 Copyright 2010 TL-Ultralight, sro / Reproduction of this document in any part is forbidden.