DYNACO Technical Manual Door Model: Armor Door © Copyright 2009 DYNACO USA, Inc. All rights reserved. No part of this work (including attachments and inclusions) may be reproduced or transmitted in any form or by any means, electronic or mechanical, or by any information storage or retrieval system without permission in writing from the publisher. M2, M3, Slimline, Streamline and Armor are registered trademarks of DYNACO USA, Inc. DYNACO USA, Inc. 935 Campus Drive. Mundelein, IL 600620 USA (877) 239-6266 (Toll Free) DYNACO USA, Inc. on the World Wide Web: http://www.dynacodoor.us For assistance, contact your local DYNACO USA, Inc Customer Service Representative . Table of Contents June 2009 Issue 1 Title Page Table of Contents..............................................................................................................................................iii List of Figures..................................................................................................................................................vii List of Tables.....................................................................................................................................................ix Chapter 1: Before You Begin......................................................................................................................1–11 1.1. Safety.............................................................................................................................................1–11 1.1.1. Hazard Standards...............................................................................................................1–11 1.1.2. Installation Precautions......................................................................................................1–11 1.1.3. Operation Precautions........................................................................................................1–12 1.1.4. Maintenance Precautions...................................................................................................1–12 1.1.5. Electrical Precautions.........................................................................................................1–12 1.2. Installation Tools............................................................................................................................1–13 1.3. Pre-installation Build-out................................................................................................................1–14 1.4. Unpack the Door............................................................................................................................1–14 1.5. Armor Door Manifest......................................................................................................................1–15 Chapter 2: Mechanical Installation.............................................................................................................2–17 2.1. Introduction....................................................................................................................................2–17 2.2. Install Side Guides.........................................................................................................................2–18 2.3. Install Header Box..........................................................................................................................2–19 2.4. Nest Rolling Procedure..................................................................................................................2–22 2.5. Connect Lift Cables.......................................................................................................................2–23 2.6. Installing Security Auxiliary Hooks.................................................................................................2–30 2.7. Mount the Control Box and Photo Eyes........................................................................................2–31 2.7.1. Assembly of Photo Eye......................................................................................................2–32 2.8. Final Procedures............................................................................................................................2–32 Chapter 3: DYNALOGIX II (DY4100)...........................................................................................................3–33 3.1. Purpose..........................................................................................................................................3–33 3.1.1. Controls..............................................................................................................................3–33 3.1.2. Messages...........................................................................................................................3–34 3.2. Electrical Installation......................................................................................................................3–34 3.2.1. Make the Primary Connections..........................................................................................3–35 3.2.2. Make the Encoder Connections.........................................................................................3–38 3.2.3. Run Wire for Accessories...................................................................................................3–39 3.2.4. Power the Door...................................................................................................................3–40 DOC.002.506 • Armor Door Technical Manual • Issue 2 iii Table of Contents 3.3. Final Checks and Verification........................................................................................................3–40 3.3.1. Set the Door Limits............................................................................................................3–41 3.3.2. Install and Test Activation Accessories.............................................................................3–46 3.3.3. Set Automatic Timers.........................................................................................................3–46 3.3.4. Set the MC/PB Timer.........................................................................................................3–48 3.3.5. Set the AC/LOOP Timer....................................................................................................3–49 3.4. Manual Operation..........................................................................................................................3–50 3.5. Finalizing Door Operation..............................................................................................................3–50 Appendix A: Wireless Bottom Detector.....................................................................................................A–1 A.1. WDD Receiver.................................................................................................................................A–1 Appendix B: Radio Frequency Remote Control Installation....................................................................B–3 B.1. Radio-Frequency Remote Control (RXU).......................................................................................B–3 B.2. Technical Characteristics................................................................................................................B–3 B.3. Installing the Receiver.....................................................................................................................B–3 B.4. Monostable Programming Instructions............................................................................................B–4 B.5. Timer Programming Instructions.....................................................................................................B–4 B.5.1. Timer – Channel 1...............................................................................................................B–4 B.5.2. Timer – Channel 2...............................................................................................................B–5 B.6. Bistable Programming Instructions.................................................................................................B–6 B.6.1. Bistable – Channel 1............................................................................................................B–6 B.6.2. Bistable – Channel 2............................................................................................................B–6 Appendix C: Falcon Motion Sensor Installation........................................................................................C–7 C.1. Specifications.................................................................................................................................C–7 C.2. Installation Summary......................................................................................................................C–8 Appendix D: Vehicle Loop Detector...........................................................................................................D–9 D.1. DSP-6LP.........................................................................................................................................D–9 D.1.1. Specifications......................................................................................................................D–9 D.1.2. Installation...........................................................................................................................D–9 Appendix E: FEIG Encoder.........................................................................................................................E–11 E.1. TST PD – ME Assembly and Startup............................................................................................E–11 E.1.1. Technical Data...................................................................................................................E–11 E.1.2. Assembly............................................................................................................................E–11 E.1.3. Encoder Connection..........................................................................................................E–12 E.1.4. Battery Change..................................................................................................................E–12 Appendix F: NX5 Photoelectric Sensor.....................................................................................................F–13 F.1. Photo Eye Sensor Specifications and Wiring Diagram.................................................................F–13 F.1.1. Specifications.....................................................................................................................F–13 F.1.2. Mounting............................................................................................................................F–14 F.1.3. Wiring Diagram..................................................................................................................F–14 F.1.4. Splices................................................................................................................................F–15 F.1.5. Indicators............................................................................................................................F–15 Appendix G: Square-D Frequency Inverter Specifications....................................................................G–17 G.1. Frequency Inverters.....................................................................................................................G–17 G.2. ALTIVAR 31 Fault Codes and Specifications...............................................................................G–17 iv DOC.002.506 • Armor Door Technical Manual • Issue 2 Table of Contents Appendix H: Recommended Quarterly Maintenance..............................................................................H–21 H.1. Services Performed......................................................................................................................H–21 Appendix I: Troubleshooting.......................................................................................................................I–25 I.1. Armor Door Troubleshooting..........................................................................................................I–25 Index...............................................................................................................................................................xxix DOC.002.506 • Armor Door Technical Manual • Issue 2 v Table of Contents vi DOC.002.506 • Armor Door Technical Manual • Issue 2 List of Figures Figure Page Figure 1-1: Adapter Plates............................................................................................................................1–14 Figure 2-1: Side Guides................................................................................................................................2–18 Figure 2-2: Shim Side Guides (Unlevel Floor)..............................................................................................2–19 Figure 2-3: Header Box (Close up)...............................................................................................................2–20 Figure 2-4: “A” and “B” Dimensions..............................................................................................................2–21 Figure 2-5: Header Box.................................................................................................................................2–21 Figure 2-6: Panel Nest Installation................................................................................................................2–23 Figure 2-7: Proper Cable Routing Diagram..................................................................................................2–24 Figure 2-8: Securing Nest to Header............................................................................................................2–25 Figure 2-9: Lintel Header Flshing..................................................................................................................2–26 Figure 2-10: Nest to Guide Clearance..........................................................................................................2–27 Figure 2-11: Panel Nest................................................................................................................................2–28 Figure 2-12: Panel Nest Inner Guides..........................................................................................................2–29 Figure 2-13: Security Auxiliary Hooks...........................................................................................................2–31 Figure 2-14: Assembly of Photo Eye............................................................................................................2–32 Figure 3-1: DYNALOGIX II Controls and Connections.................................................................................3–33 Figure 3-2: Power Connections in Control Box.............................................................................................3–35 Figure 3-3: Ground Connection on Terminal Block......................................................................................3–36 Figure 3-4: Motor Wire Connections on Terminal Block...............................................................................3–36 Figure 3-5: Photo Eye Connections on Terminal Block................................................................................3–37 Figure 3-6: Brake Wiring Connections..........................................................................................................3–37 Figure 3-7: Cable Brake and Overtravel Switch Connections......................................................................3–38 Figure 3-8: Wiring the Green Connector.......................................................................................................3–38 Figure 3-9: Insertion Point for Green Connector...........................................................................................3–39 Figure 3-10: Main Disconnect.......................................................................................................................3–40 Figure 3-11: DYNALOGIX II PROGRAM Mode............................................................................................3–41 Figure 3-12: ENTER Button..........................................................................................................................3–42 Figure 3-13: JOG DOWN Button..................................................................................................................3–43 Figure 3-14: Scroll Through Menu................................................................................................................3–44 Figure 3-15: JOG UP/RESET Button............................................................................................................3–45 Figure 3-16: Menu Button.............................................................................................................................3–45 Figure 3-17: Accessory Inputs......................................................................................................................3–46 DOC.002.506 • Armor Door Technical Manual • Issue 2 vii List of Figures Figure 3-18: RUN TIMERS buttons...............................................................................................................3–47 Figure 3-19: Adjust Countdown Time............................................................................................................3–47 Figure 3-20: Adjust Countdown Time............................................................................................................3–48 Figure 3-21: Change Setting.........................................................................................................................3–48 Figure 3-22: AC/LOOP Close Timer..............................................................................................................3–49 Figure 3-23: Change Setting.........................................................................................................................3–49 Figure 3-24: Manual Chain Hoist Option.......................................................................................................3–50 Figure A-1: WDD Receiver..............................................................................................................................A–1 Figure E-1: FEIG Encoder Assembly............................................................................................................E–11 Figure E-2: Battery and Reset Pins...............................................................................................................E–12 Figure F-1: Sensor and Mounting Bracket.....................................................................................................F–14 Figure F-2: Typical Wiring Diagram...............................................................................................................F–14 Figure F-3: LED Indicators.............................................................................................................................F–15 viii DOC.002.506 • Armor Door Technical Manual • Issue 2 List of Tables Table Page Table 2-1: Dimensions For Maximum Allowable Deflection.........................................................................2–22 Table 3-1: DYNOLOGIX II Messages...........................................................................................................3–34 Table B-1: Remote Control Technical Characteristics....................................................................................B–3 Table B-2: Monostable Remote Control Switches..........................................................................................B–4 Table B-3: Channel 1 Timer Settings..............................................................................................................B–5 Table B-4: Channel 2 Timer Settings..............................................................................................................B–5 Table C-1: Falcon Motion Sensor Specifications............................................................................................C–7 Table D-1: Vehicle Loop Detector Specifications...........................................................................................D–9 Table D-2: Vehicle Loop Detector Specifications.........................................................................................D–10 Table E-1: Technical Data.............................................................................................................................E–11 Table F-1: NX5 Thru-beamSensor Specifications........................................................................................F–13 Table G-3: ALTIVAR 31 Fault Codes............................................................................................................G–17 Table G-4: ALTIVAR 31 Specifications.........................................................................................................G–19 Table H-1: Quarterly Maintenance List.........................................................................................................H–21 Table I-1: Problems and Solutions.................................................................................................................I–25 DOC.002.506 • Armor Door Technical Manual • Issue 2 ix List of Tables x DOC.002.506 • Armor Door Technical Manual • Issue 2