SmartPlant Electrical 3.5 SmartPlant Electrical Basic User’s Training Guide Version 3.5 September 2005 DELE2-PE-200011A SmartPlant Electrical Basic User’s Training Guide SmartPlant Electrical 3.5 Copyright Copyright © 1999-2005 Intergraph Corporation. All Rights Reserved. Including software, file formats, and audiovisual displays; may be used pursuant to applicable software license agreement; contains confidential and proprietary information of Intergraph and/or third parties which is protected by copyright law, trade secret law, and international treaty, and may not be provided or otherwise made available without proper authorization. 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SmartPlant Electrical Basic User’s Training Guide SmartPlant Electrical 3.5 Table of Contents Preface.................................................................................................................................7 Introduction........................................................................................................................9 Training Prerequisites...................................................................................................9 Scope.............................................................................................................................9 Electricity and Electrical Engineering ........................................................................10 Workflow....................................................................................................................11 Smart Plant Electrical Modules ........................................................................................ 12 Electrical Equipment .......................................................................................................13 Generators and Power Sources ...................................................................................13 Create a Project Generator ................................................................................................ 13 Duplicate an Item.............................................................................................................. 13 Delete an Item................................................................................................................... 14 Create Electrical Items in Reference Data Explorer ......................................................... 14 Loads...........................................................................................................................15 Create Motors ................................................................................................................... 15 Converting Equipment................................................................................................16 Create a Transformer ........................................................................................................ 16 Common Features in Smart Plant Electrical ..................................................................... 17 Properties Window (Property Grid).................................................................................. 19 Electrical Loads (Consumers)........................................................................................... 23 Static Loads, Heater Equipment Form.............................................................................. 28 Transformers and Other Types of Converting Equipment................................................ 30 Lab 1 ................................................................................................................................. 32 Tabular Editor .................................................................................................................35 Create a Table ................................................................................................................... 35 Lab 2 ................................................................................................................................. 46 Power Distribution Board ...............................................................................................48 Design of PDB Layout – General Arrangement ............................................................... 55 Lab 3 ................................................................................................................................. 59 Wiring Equipment ......................................................................................................62 Panels ................................................................................................................................ 62 Control Stations ................................................................................................................ 63 Local Panels and Junction Boxes...................................................................................... 64 Cables................................................................................................................................ 65 Parallel Cables .................................................................................................................. 83 Busways ............................................................................................................................ 84 Signals............................................................................................................................... 85 I/O Sets ............................................................................................................................. 85 Lab 4 ................................................................................................................................. 86 SmartPlant Electrical Basic User’s Training Guide 3 Table of Contents Propagating Default Data and Associations ..................................................................91 Look-Up Tables (LUT)...............................................................................................91 Create LUT ....................................................................................................................... 92 Apply Options................................................................................................................... 92 Apply Lookup Tables ....................................................................................................... 93 Apply Typical Circuit ....................................................................................................... 94 Apply Profile..................................................................................................................... 99 Assigning a Load to a PDB/Bus/Cell/Circuit ................................................................... 99 Batch Load Assignment.................................................................................................. 101 Assigning Control Stations to Loads .............................................................................. 105 Lab 5 ............................................................................................................................... 106 Cable Sizing ....................................................................................................................108 Ampacity Sizing .......................................................................................................110 Voltage Drop (VD) at Running (VDN) .......................................................................... 111 Voltage Drop at Starting Conditions (VDS) ................................................................... 111 Ambient Temperature Correction Factor........................................................................ 112 Calculating Maximum Allowable Power Cable Length ................................................. 112 Viewing All Possible Combinations and Acceptable Cable Sizes in Sizing Procedure . 114 Fault Short Circuit Cable Sizing ..................................................................................... 115 Properties Copied from Loads ........................................................................................ 117 Required Data for Sizing and Selection.......................................................................... 118 Refresh Load - Changes in Electrical Data of Load ....................................................... 119 Power Systems................................................................................................................ 120 Batch Sizing of Cables.................................................................................................... 120 Replacing Cables ............................................................................................................ 121 Lab 6 ............................................................................................................................... 124 Reports ............................................................................................................................127 Report Writer ............................................................................................................127 Creating New Report Templates..................................................................................... 127 SmartPlant Reports Toolbar............................................................................................ 128 Editing Report Templates ............................................................................................... 133 Deleting Reports ............................................................................................................. 133 Running Reports ............................................................................................................. 133 Run Reports and Specify Items Through Tabular Editor................................................ 134 Shipped Reports .............................................................................................................. 134 Lab 7 ............................................................................................................................... 139 Electrical Engineer.........................................................................................................140 Lab 8 ............................................................................................................................... 141 Single Line Diagrams.....................................................................................................142 Generate a power distribution board-based SLD....................................... 143 Generate an Electrical Engineer-based SLD................................................ 143 Single Line Diagram Drawing Options ......................................................... 144 Power distribution board-based SLD.............................................................. 144 4 SmartPlant Electrical Basic User’s Training Guide Table of Contents Managing the SLD............................................................................................ 146 Lab 9 ............................................................................................................................... 147 Schematics ......................................................................................................................148 Typical blocks .......................................................................................................... 148 Create a Typical Block ......................................................................................... 150 Create a Typical Schematic ................................................................................ 151 Generating Schematics in Batch Mode........................................................................... 155 Create Templates (template for Schematic and SLD)..................156 Lab 10 ............................................................................................................................. 158 Associating Documents ............................................................................................160 Define a Document Reference.................................................................. 160 Associate a Document........................................................................................... 161 Lab 11 ............................................................................................................................. 162 Archiving Documents ....................................................................................................163 Global revisions ...............................................................................................167 Deliverable Project Reports (register report) ....................................168 Exercise .................................................................................................................... 168 Lab 12 ........................................................................................................................ 174 Miscellaneous Features..................................................................................................175 Batch Assignment of Control Station Cables ...................................175 External Drawings .......................................................................................................... 178 Transfer Switches .....................................................................................................180 Dual Power Source Equipment.................................................................................184 Exercise:.......................................................................................................................... 185 Rules in Operations that Involve Circuits ....................................................................... 191 Earth Loop Impedance Calculations in Cable Sizing ...............................................192 Metering Equipment and Protection Relay...............................................................193 Measure Transformers .................................................................................................... 194 Create Meters .................................................................................................................. 196 Protection Relays and Relay Functions .......................................................................... 197 Drag Metering Equipment to the Instrument Index ........................................................ 198 Working with Metering and Protection Relay Symbols in the SLD............................... 200 Cable Management System ......................................................................................204 Automating Cable to Drum Assignment......................................................................... 204 Cable Routing ...........................................................................................................207 Exercise........................................................................................................................... 208 Cable Routing Validation Rules ..................................................................................... 224 Introducing NEC Motor Tables Data .......................................................................228 Detailed Transformer Neutral Grounding Definitions .............................................231 Defining the Neutral to Ground of the Transformer Windings....................................... 232 Representing the Neutral Grounding of the Transformer in an SLD.............................. 236 SmartPlant Electrical Basic User’s Training Guide 5 Table of Contents Document Revision History ..........................................................................................238 6 SmartPlant Electrical Basic User’s Training Guide Preface This training guide introduces concepts, procedures, and features of SmartPlant Electrical. Send documentation comments or suggestions to Preface 8 SmartPlant Electrical Basic User’s Training Guide Introduction Training Prerequisites • An intermediate knowledge of electrical design • Familiarity with windows-based applications • A plant with default reference data • ‘Demo Training SLD’ drawing available. Scope The purpose of this document is to educate the user on Smart Plant Electrical (SmartPlant Electrical) operational procedures and methods, features and functionalities. The document contains the following sections: • Part 1: Electrical Equipment • Part 2: Tabular Editor • Part 3: Power Distribution Board • Part 4: Wiring Equipment • Part 5: Propagating Default Data and Association • Part 6: Cable sizing • Part 7: Reports • Part 8: Electrical Engineer • Part 9: Single Line Diagram • Part 10: Schematics • Part 11: Associate Document • Part 12: Archive Document • Appendix A: SLD Demo Project Note • The last section in each part is a lab. The asterisk sign before a lab exercise indicates that it is part of the ‘SLD Demo Project’. SmartPlant Electrical Basic User’s Training Guide 9 Introduction Electricity and Electrical Engineering Following is a brief synopsis of Electrical Engineering and Design and also some guiding principles that were employed in the creation of SmartPlant Electrical. The Electrical Distribution Network The electrical distribution network includes all the equipment and devices used to control and deliver electrical power safely and efficiently from the ‘incoming’ service to the ultimate end ‘users’ or ‘consumers’. Equipment The distribution network consists of: 1. Sophisticated equipment that in some cases is designed and manufactured for particular network-specific (or plant design-specific) use. 2. Standard or ‘typical’ equipment that has the same characteristics from device to device or even from project to project. SmartPlant Electrical has the ability to handle both cases. One advantage the user will discover about SmartPlant Electrical is that the ‘typical data’ need only be entered once and then copied as needed to other similar devices. Both typical and copied items of equipment will have specific parameters defined in the course of the design and recorded on the project documents and drawings. The equipment includes (but is not limited to): • Incoming utility feeders • Generators • Substations • Switchgear • Motor Control Centers • Local Control Equipment • Motors • Cables • Low Voltage Distribution Panels • Lighting • Heaters 10 SmartPlant Electrical Basic User’s Training Guide