Crimpers and Wire Prep Tools Electrical / Electronic, CATV / Satellite, Voice / Data / Video, Automotive, Wire Rope, Industrial Sargent Tools traces its origin to the William Schollhorn Co., New Haven, Connecticut, USA in 1870. W. A. Bernard sold his patent for combined pliers and cutters to the William Schollhorn Co. in the 1890s. That began a tradition of designing and manufacturing the fnest specialty hand tools for tradesmen throughout the world. That tradition continues with Oetiker Tool Corp. and a complete line of tools for electronic, CATV, voice, data, video, automotive aftermarket, wire rope and industrial applications. Table of Contents ELECTRICAL | ELECTRONIC 4 POWER CRIMP TOOLS 5 4100 AND 4200 SERIES CRIMP TOOLS 6 COMPACT 2100 SERIES CRIMP TOOLS 10 3100 SERIES CRIMP TOOLS 12 OPEN BARREL CONTACTS 13 6500 SERIES THRIFT CRIMP TOOLS 14 CUTTERS & WIRE WORX 15 OEM CONNECTOR MANUFACTURER COMPATIBLE TOOLS 16 CATV | SATELLITE 18 COMPRESSION DROP TOOLS 19 3100 SERIES CRIMP TOOLS 21 4100 AND 4200 SERIES CRIMP TOOLS 22 6500 SERIES CRIMP TOOLS | COMPOUND ACTION CRIMP TOOL 23 CABLE PREPARATION | STRIP TOOLS 24 CARTRIDGE STRIPPERS 25 CABLE PREPARATION | STRIP TOOLS 26 VOICE | DATA | VIDEO 28 MODULAR PLUG CRIMP TOOLS 29 COAX CRIMP TOOLS 32 AUTOMOTIVE 34 WEATHER PACK CRIMP TOOLS 35 METRI-PACK, MICRO-PACK & HEAT SHRINK CONNECTORS 36 TERMINAL REPAIR CRIMP TOOLS 38 BATTERY LUG CRIMP TOOLS 40 WIRE ROPE 42 CUTTING AND SWAGING TOOLS 43 INDUSTRIAL 4 PLIERS AND PUNCH TOOLS 45 SEGMENT MATRIX 2 TOOL SELECTION CHARTS 46 PRODUCT NUMBER INDEX 47 OETIKER TOOL CORP. 48 Products & Segments Matrix Electrical / Electronic CATV / Satellite Voice / Data /Video Automotive Wire Rope Industrial Crimp Tools Page 4 – 17 Page 21 – 23 Page 28 – 33 Page 34 – 41 – – Cable and Wire Preparation / Strip Tools – Page 25 – 27 Page 25 – 27 – – – Compression Drop Tools – Page 18 – 20 – – – – Power Crimp Tools Page 5 – – Page 39 – – OEM Connector Manufacturer Compatible Tools Page 16 – 17 – – Page 35 – 37 – – Modular Plug Crimp Tools – – Page 28 – 31 – – – Tubing and Conduit Cutter and Wire Worx Page 15 – – – – – Pliers and Punch Tools – – – – – Page 44 – 45 Wire Rope Cutting / Swaging Tools – – – – Page 42 – 43 – 2 Products & Segments Electrical / Electronic CATV / Satellite Voice / Data /Video Automotive Wire Rope Industrial Crimp Tools Page 4 – 17 Page 21 – 23 Page 28 – 33 Page 34 – 41 – – Cable and Wire Preparation / Strip Tools – Page 25 – 27 Page 25 – 27 – – – Compression Drop Tools – Page 18 – 20 – – – – Power Crimp Tools Page 5 – – Page 39 – – OEM Connector Manufacturer Compatible Tools Page 16 – 17 – – Page 35 – 37 – – Modular Plug Crimp Tools – – Page 28 – 31 – – – Tubing and Conduit Cutter and Wire Worx Page 15 – – – – – Pliers and Punch Tools – – – – – Page 44 – 45 Wire Rope Cutting / Swaging Tools – – – – Page 42 – 43 – 3 ELECTRICAL | ELECTRONIC Crimp Tools Power Crimp Tools Power Lug Crimp Tools Open Barrel Contacts OEM Connector Manufacturer Compatible Crimp Tools Cutters for Plastic Conduit Wire Worx 4 Electrical | Electronic ELECTRICAL | ELECTRONIC POWER CRIMP TOOLS Power Lug Crimp Tool Power Lug Crimp Tool 4290 CT 4295 CT • Power Lug Crimper 8, 6, 4 & 2 AWG • Power Lug Crimper 8, 6, 4, 2 & 1 AWG • Dies rotate without tools for quick size • Dies rotate without tools for quick size switching switching • Each crimp cavity is color-coded for easy, • Each crimp cavity is color-coded for easy, speedy identifcation speedy identifcation • Simple to adjust and maintain • Simple to adjust and maintain • Ergonomic, molded cushioned grips make • Ergonomic, molded cushioned grips make crimping easier crimping easier • 10 ½" tool length allows two-handed crimping • 10 ½" tool length allows two-handed crimping when extra leverage is needed when extra leverage is needed • Finished crimps meet or exceed U.L. tensile • Finished crimps meet or exceed U.L. tensile strength requirements strength requirements Battery Lug Profle geometry Battery Lug Profle geometry Power Lug Crimp Tool Power Crimp Tool 4296 CT 6220 CT • Power Lug Crimper 8, 6, 4, 2, 1 & 1/0 AWG • Crimps conductor portion of insulated and • Dies rotate without tools for quick size non-insulated terminals switching • Four cavities: 8, 6, 4, & 2 AWG • Each crimp cavity is color-coded for easy, • Cavities are identifed by wire size and speedy identifcation product type • Simple to adjust and maintain Detail Insulated/ Profle geometry • Ergonomic, molded cushioned grips make Non-Insulated crimping easier • 10 ½" tool length allows two-handed crimping when extra leverage is needed • Finished crimps meet or exceed U.L. tensile strength requirements Battery Lug Profle geometry NOTE Crimp short barrel lugs at least two times and long barrel lugs at least three times to ensure proper connection 5 INDUSTRIAL WIRE ROPE AUTOMOTIVE VOICE | DATA | VIDEO CABLE PREP | STRIP TOOLS CATV | SATELLITE ELECTRICAL | ELECTRONIC ELECTRICAL | ELECTRONIC 4100 AND 4200 SERIES CRIMP TOOLS Super Crimp Tool Super Ergo Crimp Tool frame only frame only 4100 Series 4200 Series • Designed with the durability and quality • Designed with the durability and quality requirements of today’s professional requirements of today’s professional tradesmen tradesmen • Precision, interchangeable dies for multiple • Precision, interchangeable dies for multiple applications applications • Ergonomic, progressive pivoting design for • Ergonomic, progressive pivoting design for maximum crimping force and minimal handle maximum crimping force and minimal handle pressure pressure • Multi-purpose frame designed and • Multi-purpose frame designed and manufactured to exacting specifcations manufactured to exacting specifcations • Molded grips and easy-reach jaws minimize • Molded grips and easy-reach jaws minimize user fatigue user fatigue • Fine blanked, high-carbon steel for the • Fine blanked, high-carbon steel for the ultimate in accuracy and durability ultimate in accuracy and durability • Single mounting screw per die makes • S ingle mounting screw per die makes changing changing between applications quick and between applications quick and easy easy • Tool length 10 ½" provides additional leverage • Tool length 9 ½" and mechanical advantage • Molded grips • Cushioned grips • Uses 4100 Series die sets • Uses 4100 Series die sets • S ee page 8 – 9 for line drawings, specifc • See page 8 – 9 for line drawings, specifc applications and die set numbers applications and die set numbers NOTE Refer to 4100 Series die set chart for line drawings, specifc applications and die set numbers Super Crimp Tool System Coax Kit TK 4150 The Super Crimp System includes a 4100 Series Tool Frame, a selection of four interchangeable die sets for the most popular cable groups and a 8300 Easy Strip tool. All components are conveniently arranged in a durable plastic storage case. Includes • 4 100 Super Crimp frame with two mounting screws for easy die set change over • All dies interlock to provide precise alignment and crimping • Die Sets: 4100-65, 4100-66, 4100-67 and 4100-69 for fber optic and coax applications • The 8300 Easy Strip provides two and three level RG58, RG59 and RG62 coax cable stripping 6 Electrical | Electronic ELECTRICAL | ELECTRONIC 4100 AND 4200 SERIES CRIMP TOOLS Frame and Die Set Combination Die Sets See page 9 – 12 for line drawings, specifc applications and die set numbers 4100 Series, 4200 Series and 2100 Series Super Crimp Frame 7 INDUSTRIAL WIRE ROPE AUTOMOTIVE VOICE | DATA | VIDEO CABLE PREP | STRIP TOOLS CATV | SATELLITE ELECTRICAL | ELECTRONIC ELECTRICAL | ELECTRONIC 4100 AND 4200 SERIES CRIMP TOOLS Application and Die Set Information 4100 and 4200 Series Crimp Tools INSULATED NON-INSULATED POWER POLE 4220 CT / 4120 CT 4240 CT / 4140 CT 4225 CT / 4125 CT 4235 CT / 4135 CT 4236 MCT / 4237 MCT / 4282 CT / 4182 CT Crimps conductor Crimps conductor Crimps non- Crimps non- 4136 MCT 4137 MCT Crimps 15 and portion of insulated portion of insulated insulated terminals insulated terminals Crimps non- Crimps non- 30 amp power terminals and terminals and and splices in a and splices in a insulated terminals insulated terminals pole connectors. splices in a single splices in a single single action. single action. and splices to and splices to “B” style crimps action. action. Three cavities: Four cavities: four metric sizes: three metric sizes: with indentor are Three cavities: Three cavities: Red 22–16 AWG, Red 22–16 AWG, 0,5–1,5 mm², 4,0 mm², 6,0 mm² produced in two Red 22–16 AWG, Red 22–16 AWG, Blue 16–14 AWG & Blue 16–14 AWG & 1,5–2,5 mm², and 10 mm² cavities: Blue 16–14 AWG & Blue 16–14 AWG & Yellow 12–10 AWG. Yellow 12–10 AWG 4,0–6,0 mm² (12–8 AWG). (A) 20–16 AWG & Yellow 12–10 AWG. Yellow 12–10 AWG. 4100-25 & 8 AWG. and 10 mm² 4100-37 (B) 16–12 AWG. 4100-20 Red and Blue Die Set only 4100-35 (28–8 AWG). Die Set only 4100-82 Die Set only cavities produce Die Set only 4100-36 Die Set only inspection dimples. Die Set only 4100-40 Die Set only WIRE FERRULE | BOOTLACE SLIDE ON FIBER OPTIC 4283 MCT / 4241 CT / 4141 CT 4275 CT / 4175 CT 4284 CT / 4184 CT 4285 CT / 4185 CT 4183 MCT Crimps conductor Crimps outer Crimps 3M SC Crimps Amphenol Crimps insulated and strain relief ferrule on most and ST fber optic SC and ST fber and non-insulated portion of insulated SMA, SMB or SFB connectors to optic connectors to wire tip ferrules to slide-on terminals in style fber optic .120", .137" or .190" .137" or .190" fve metric sizes: a single action. Two connectors to .151", round. 4100-41 0,25–0,5 mm², cavities: .178" or .213� hex. 4100-84 Die Set only 0,75–1,5 mm², Red 22–16 AWG & 4100-75 Die Set only 4,0 mm² & 6,0 mm² Blue 16–14 AWG. Die Set only (28–10 AWG). 4100-41 4100-83 Die Set only Die Set only 8 Electrical | Electronic