O P E R A T I N G I N S T R U C T I O N S S300 Mini Safety laser scanner EN Operating instructions S300 Mini This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG. 2 ©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice Contents Operating instructions S300 Mini Contents 1 About this document.........................................................................................................7 1.1 Function of this document....................................................................................7 1.2 Target group..........................................................................................................7 1.3 Scope.....................................................................................................................7 1.4 Depth of information.............................................................................................8 1.5 Abbreviations used...............................................................................................8 1.6 Symbols used........................................................................................................9 2 On safety...........................................................................................................................10 2.1 Qualified safety personnel..................................................................................10 2.2 Applications of the device...................................................................................10 2.3 Correct use..........................................................................................................11 2.4 General safety notes and protective measures................................................11 2.5 Environmental protection...................................................................................13 2.5.1 Disposal.............................................................................................13 2.5.2 Separation of materials....................................................................13 2.6 Applicable directives and standards..................................................................14 3 Product description.........................................................................................................15 3.1 Special features..................................................................................................15 3.2 Function...............................................................................................................16 3.2.1 Principle of operation........................................................................16 3.2.2 Field set comprising of protective field and warning field(s)..........18 3.2.3 Monitoring cases of the S300 Mini Remote....................................19 3.3 S300 Minivariants...............................................................................................19 3.3.1 Device components..........................................................................19 3.3.2 Functions of the S300 Mini variants................................................20 3.3.3 Applications.......................................................................................21 3.4 Status indicators.................................................................................................23 3.4.1 LEDs and 7<segment display............................................................23 3.5 Interoperability....................................................................................................24 3.5.1 Examples for EFI systems.................................................................25 3.5.2 Interoperability of the variants.........................................................26 3.5.3 S300 Mini Remote in combination with a Flexi Soft safety controller............................................................................................27 3.5.4 Automatic Configuration Recovery (ACR).........................................28 3.5.5 Interoperability with sens:Control devices.......................................29 4 Configurable functions...................................................................................................30 4.1 System parameters.............................................................................................30 4.1.1 Application name..............................................................................30 4.1.2 Name of the scanner........................................................................30 4.1.3 User data...........................................................................................30 4.1.4 Display direction of the 7<segment display......................................30 4.2 Application...........................................................................................................31 4.2.1 Resolution..........................................................................................32 4.2.2 Basic response time.........................................................................32 4.2.3 Maximum protective field range.......................................................32 4.3 Inputs...................................................................................................................33 4.3.1 Input delay.........................................................................................33 4.3.2 Sampling for the static control inputs..............................................34 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3 Subject to change without notice Contents Operating instructions S300 Mini 4.4 Universal I/O connections of the S300 Mini Standard....................................35 4.5 OSSDs..................................................................................................................36 4.5.1 External OSSDs of the S300 Mini Remote......................................36 4.5.2 Internal OSSDs of the S300 Mini Standard....................................36 4.5.3 External device monitoring (EDM) S300 Mini Standard................37 4.6 Restart of the S300 Mini Standard...................................................................37 4.7 Field sets.............................................................................................................40 4.7.1 Configuring the protective field and warning field..........................40 4.7.2 Protective field or warning field suggested by the safety laser scanner....................................................................................42 4.7.3 Using the contour as a reference....................................................43 4.8 Monitoring cases................................................................................................45 4.8.1 Monitoring case switching via static input information..................46 4.8.2 Monitoring case switching via velocity information........................48 4.8.3 Velocity routing via EFI.....................................................................49 4.8.4 Multiple sampling.............................................................................51 4.8.5 Checking the monitoring case switching on the S300 Mini Remote..............................................................................................52 4.8.6 Park/stand-by mode.........................................................................53 5 Mounting..........................................................................................................................54 5.1 Stationary application in horizontal operation..................................................55 5.1.1 Protective field size...........................................................................56 5.2 Stationary vertical operation for access protection..........................................60 5.2.1 Minimum distance............................................................................60 5.3 Stationary vertical operation for hazardous point protection..........................62 5.3.1 Minimum distance............................................................................62 5.4 Mobile applications............................................................................................63 5.4.1 Protective field length.......................................................................64 5.4.2 Protective field width........................................................................67 5.4.3 Height of the scan plane..................................................................67 5.5 Methods of preventing unprotected areas........................................................68 5.5.1 Near range........................................................................................69 5.6 Time for monitoring case switching...................................................................70 5.7 Mounting steps...................................................................................................72 5.7.1 Direct mounting................................................................................73 5.7.2 Mounting with mounting kit 1a or 1b..............................................73 5.7.3 Mounting with mounting kit 2 and 3...............................................74 5.7.4 Information label Important information.........................................74 5.7.5 Using multiple S300 Mini safety laser scanners............................75 6 Electrical installation.....................................................................................................77 6.1 System connection.............................................................................................79 6.1.1 Round plug connector S300 Mini Standard...................................80 6.1.2 Round plug connector S300 Mini Remote......................................81 6.2 Configuration connection M8(cid:1)×4(serial interface)...........................................82 4 ©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice Contents Operating instructions S300 Mini 7 Application examples and connection diagrams........................................................83 7.1 Stationary applications.......................................................................................83 7.1.1 Applications with one monitored area (S300 Mini Standard)........83 7.1.2 Applications with multiple monitored areas (S300 Mini Remote)..........................................................................84 7.2 Mobile applications.............................................................................................85 7.2.1 Vehicle monitoring for unidirectional travel (S300 Mini Standard)...........................................................................................85 7.2.2 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller.................................................85 7.3 Connection diagrams..........................................................................................86 7.3.1 S300 Mini Standard with restart interlock and external device monitoring..............................................................................86 7.3.2 S300 Mini Standard in combination with a UE10 safety relay......87 7.3.3 Protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs..............................................87 7.3.4 Protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs........................88 7.3.5 Protective field switching using a Flexi Classic safety controller............................................................................................88 7.3.6 Protective field switching with a Flexi Soft safety controller...........89 8 Configuration...................................................................................................................90 8.1 Default delivery status........................................................................................90 8.2 Preparation of the configuration........................................................................91 9 Commissioning................................................................................................................92 9.1 Initial commissioning..........................................................................................92 9.1.1 Power-up sequence...........................................................................92 9.2 Test notes............................................................................................................93 9.2.1 Pre-commissioning tests...................................................................93 9.2.2 Regular inspection of the protective device by qualified safety personnel................................................................................94 9.2.3 Daily testing of the protective device by a specialist or authorized personnel........................................................................94 10 Maintenance and care....................................................................................................95 10.1 Cleaning optics cover..........................................................................................95 10.2 Replacing the optics cover.................................................................................95 11 Diagnostics......................................................................................................................97 11.1 In the event of faults or errors............................................................................97 11.2 SICK support........................................................................................................97 11.3 Error and status indications on the LEDs..........................................................98 11.4 Error and status indications on the 7<segment display....................................99 11.4.1 The lock-out operational status.....................................................104 11.5 Extended diagnostics.......................................................................................104 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5 Subject to change without notice Contents Operating instructions S300 Mini 12 Technical specifications..............................................................................................105 12.1 Characteristics..................................................................................................105 12.2 OSSD response times.......................................................................................106 12.2.1 External OSSDs of the S300 Mini Remote....................................107 12.3 Timing behavior of the OSSDs of the S300 Mini Standard............................108 12.4 Data sheet.........................................................................................................110 12.5 EFI status information and control commands...............................................115 12.6 Dimensional drawings......................................................................................117 12.6.1 S300 Mini........................................................................................117 12.6.2 Mounting kits..................................................................................118 12.6.3 Scan plane origin............................................................................120 13 Ordering information....................................................................................................121 13.1 Items supplied S300 Mini................................................................................121 13.2 Available systems.............................................................................................121 13.3 Accessories/spare parts..................................................................................121 13.3.1 Mounting kits..................................................................................121 13.3.2 Pre-assembled extension cables...................................................122 13.3.3 Service cables.................................................................................122 13.3.4 Documentation...............................................................................122 13.3.5 Safety relays/compact safety controller.......................................123 13.3.6 Safety controllers............................................................................123 13.3.7 Network solutions...........................................................................123 13.3.8 Miscellaneous.................................................................................123 14 Annex..............................................................................................................................124 14.1 EC declaration of conformity............................................................................124 14.2 Checklist for the manufacturer........................................................................126 14.3 Glossary.............................................................................................................127 14.4 List of tables.....................................................................................................128 14.5 List of illustrations............................................................................................130 6 ©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice About this document Operating instructions Chapter 1 S300 Mini 1 About this document Please read this chapter carefully before working with this documentation and the S300 Mini. 1.1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to correct mounting, electrical installation, commissioning, operation and maintenance of the S300 Mini safety laser scanner. These operating instructions do not provide instructions for operating the machine, the system or the vehicle on which the safety laser scanner is, or will be, integrated. Informa- ion on this is to be found in the appropriate operating instructions for the machine, the system or the vehicle. 1.2 Target group These operating instructions are addressed to planning engineers, machine designers and the operators of machines and systems which are to be protected by one or several S300 Mini safety laser scanners. They also address people who integrate the S300 Mini into a machine, a system or a vehicle, initialize its use, or who are in charge of servicing and maintaining the device. 1.3 Scope These operating instructions are original operating instructions. These operating instructions are only applicable to the S300 Mini safety laser scanner with one of the following entries on the type label in the field Operating Instructions: (cid:2) 8014166 AE 0 (cid:2) 8014166 AE W286 (cid:2) 8014166 AE X175 (cid:2) 8014166 AE XK34 This document is part of SICK part number 8014166 (operating instructions “S300 Mini Safety Laser Scanner” in all available languages). For the configuration and diagnostics of these devices you require CDS (Configuration & Diagnostic Software) version 3.6.7 or higher. To determine the software version, select the Module Info... option in the Help menu. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 7 Subject to change without notice About this document Chapter 1 Operating instructions S300 Mini 1.4 Depth of information These operating instructions contain information on the S300 Mini safety laser scanner. They have the following parts: (cid:2) mounting (cid:2) fault diagnosis and troubleshooting (cid:2) electrical installation (cid:2) part numbers (cid:2) commissioning and configuration (cid:2) accessories (cid:2) care and maintenance (cid:2) conformity and approval Planning and using protective devices such as the S300 Mini also require specific tech- nical skills which are not detailed in this documentation. General information on accident prevention using opto-electronic protective devices can be found in the competence brochure “Guidelines Safe Machinery”. When operating the S300 Mini, the national, local and statutory rules and regulations must be observed. Note Please refer also to the SICK AG homepage on the Internet at www.sick.com Here you will find information on: (cid:2) application examples (cid:2) these operating instructions in different languages for viewing and printing 1.5 Abbreviations used AGV Automated Guided Vehicle ANSI American National Standards Institute AWG American Wire Gauge = standardization and classification of wires and cables by type, diameter etc. CDS SICK Configuration & Diagnostic Software = software for configuration and diagnostics on the S300 Mini EDM External device monitoring EFI Enhanced function interface = safe SICK device communication EMC Electromagnetic compatibility ESD Electrostatic discharge ESPE Electro-sensitive protective equipment FPLC Fail-safe programmable logic controller OSSD Output signal switching device = signal output of the protective device that is used to stop the dangerous movement RIA Robotic Industries Association 8 ©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice About this document Operating instructions Chapter 1 S300 Mini 1.6 Symbols used Recommendation Recommendations are designed to give you some assistance in your decision-making process with respect to a certain function or a technical measure. Note Refer to notes for special features of the device. (cid:1) (cid:2), (cid:3)(cid:4)(cid:5) Display indicators show the status of the 7<segment display on the S300 Mini: , (cid:1) Constant indication of characters, e.g. 8 (cid:2) Flashing indication of characters, e.g. 8 (cid:3)(cid:4)(cid:5) Alternating indication of characters, e.g. L and 2 (cid:3) (cid:6) (cid:5) (cid:7) (cid:8) LED symbols describe the status of an LED: (cid:3) The “OSSDs in the OFF state” LED is illuminated continuously. (cid:4) The “Error/contamination” LED is flashing. (cid:5) The “Warning field interrupted” LED is off. (cid:9)Take action … Instructions for taking action are shown by an arrow. Read carefully and follow the instructions for action. (cid:10) Warning! Awarning indicates an actual or potential risk or health hazard. Observation and WARNING implementation of the warning will protect you from accidents. Read carefully and follow the warning notices! (cid:11) Information is displayed in the software indicating to you which settings you can make in the CDS (Configuration & Diagnostic Software). The term “dangerous state” The dangerous state (standard term) of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part. In practical operation, there may be a number of different dangerous states: (cid:2) machine movements (cid:2) vehicle movements (cid:2) electrical conductors (cid:2) visible or invisible radiation (cid:2) acombination of several risks and hazards 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 9 Subject to change without notice On safety Chapter 2 Operating instructions S300 Mini 2 On safety This chapter deals with your own safety and the safety of the system operators. (cid:9)Please read this chapter carefully before working with the S300 Mini or with the machine protected by the S300 Mini. 2.1 Qualified safety personnel The S300 Mini safety laser scanner must be installed, connected, commissioned and serviced only by qualified safety personnel. Qualified safety personnel are defined as persons who (cid:2) due to their specialist training and experience have adequate knowledge of the power- driven equipment to be checked and (cid:2) have been instructed by the responsible machine owner in the operation of the machine and the current valid safety guidelines and (cid:2) are sufficiently familiar with the applicable official health and safety regulations, direc- tives and generally recognized engineering practice (e.g. DIN standards, VDE stipula- tions, engineering regulations from other EC member states) that they can assess the work safety aspects of the power-driven equipment and (cid:2) have access to these operating instructions and have read them. As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer, are primarily involved in checking ESPE and are allocated the task by the organization operating the ESPE. 2.2 Applications of the device The S300 Mini safety laser scanner is used to protect persons and systems. It is intended to be used to monitor hazardous areas indoors. It is not allowed to use the S300 Mini outdoors. The S300 Mini cannot provide protection from parts thrown out of the machine or emitted radiation. The S300 Mini complies with the requirements in the standard on the radiated emissions as defined for class A (industrial application); the S300 Mini is therefore only suitable for use in an industrial environment. The device is a type 3 ESPE as defined by EN 61(cid:1)496<1and CLC/TS 61(cid:1)496<3and is therefore allowed for use with category 3 PL d controls as per EN ISO 13(cid:1)849<1or SIL2 as per IEC 61(cid:1)508. The S300 Mini is suitable for: (cid:2) hazardous area protection (cid:2) hazardous point protection (cid:2) access protection (cid:2) vehicle protection (electrically powered industrial trucks) Note Depending on the application, other protective devices and measures may be required in addition to the safety laser scanner. 10 ©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice