REPUBLIC OF THE PHILIPPINES EDICT OF GOVERNMENT In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them. PNS/PAES 216 (2005) (English): Agricultural Machinery -- Hammer Mill -- Specifications PHILIPPINE NATIONAL STANDARD PNS/PAES 216:2005 (P AES published 2004) ICS 65.060 Agricultural Machinery - Hammer Mill- Specifications BUREAU OF PRODUCT STANDARDS DEPARTMENT OF TRADE & INDUSTRY PHILIPPINES FEB 2 7 2006 PHILIPPINE NATIONAL STANDARD PNS/PAES 216:2005 (P AES published 2004) National Foreword This Philippine Agricultural Engineering Standards PAES 216:2004, Agricultural Machinery - Hammer Mill - Specifications was approved for adoption as a Philippine National Standard by the Bureau of Product Standards upon the recommendation of the Agricultural Machinery Testing and Evaluation Center. PHILIPPINE AGRICULTURAL ENGINEERING STANDARD PAES 216: 2004 Agricultural Machinery - HammerMiH - Specifications Foreword The formulation of this national standard was initiated by the Agricultural Machinery Testing and Evaluation Center (AMTEC) with funding from the Department of Agriculture. This standard has been technically prepared in accordance with BPS Directives Part 3 :2003 - Rules for the Structure and Drafting of Intenlational Standards. The word "shall" is used to indicate mandatory requirements to confonn to the standard. The word "should" is used to indicate that among several possibilities one is recommended as particularly suitable without mentioning or excluding others. In the preparation of this standard, the following documents/publications were considered: Clement, Scott and Herman Purutyan. Particle Size Reduction. www.cepmagazine.org. 2002. Henderson, S.M. and R. L. Perry. Agricultural Process Engineering. 3rd Ed. Westport, Connecticut, 1976. Particle Size Reduction Equipment, Standards No. 38. Baking Industry Sanitation Standards Committee, Sanitation Standards for the Design and Construction of Bakery Equipment and Machinery. 8-49 AGRICULTURAL ENGINEERING STANDARD PAES 216: 2004 Agricultural Machinery - Hammer Min - Specifications 1 Scope This standard specifies the requirements for construction and perfonnance of harnmer l11ill used for 111illing grains and other agricultural products. 2 References The following nonnative docUlnents contain provisions, which, through reference in this text, constitute provisions of this National Standard: 102:2000 Agricultural Machinery - Operator's Manual - Content and Presentation PAES 103:2000 Agricultural Machinery - Method of Sampling 217:2004 ' Agricultural.Machinery - Hatnmer Mill Methods of Test 311:2001 Engineering Materials - Bolts and Nuts for Agricultural Machines - " Specifications and Applications 313:2001 Engineering Materials - Screws for Agricultural Machines -'- Specifications and Applications 3 Definitions For the purpose of this standard the following definitions shall apply: 3.1 fineness modulus classification systeln that indicates the uniformity of grind in the resultant product; sum of the weight fractions retained above each sieve divided by ] 00 3.2 hammer mill device usc for grinding which is a result of the ilnpact between the particles and hanllners, which are mounted on a shaft rotating along a horizontal axis 3.3 reduction ratio ratio of the average size of input to the average size of the product 8-50 PAES 216:2004 4 Classification The classification of haITIll1Cr mill shall be based according to its design (see Figure 1): 4.1 Swinging type 4.2 Fixed type INPUT INPUT CHUTE CHUTE II ,1/ II II Hammer \ I \/ Hammer Screen Screen (; ) DISCHARGE DISCHARGE CHUTE CHUTE ll. Swinging type b. Fixed type Figure 1 - Typical design of hammer min 5 Materials of Constru.ction 5.1 Steel bars and heavy-duty Inild steel shall be generally used for the manufacture of the different components of the han1mer Inill. 5.2 Hammers shall be Inade of AISI 1080 to AISI 1085 or its ISO equivalent. 8-51 PAES 216:2004 5.3 Bolts and screws to be used shall conform with the requirements of P AES 311 and PAES 313. 6 Performance Requirements The hanlmer Inill when tested in accordance with PAES 217 shall conform to the following requirelnents: 6.1 Fineness modulus for classifying ground feeds is specified in Table 1. Table 1 - Fineness Modulus for Classifying Ground Feeds .. -.•.. -...... ,-... -- --.~ Whole Grind Material -- Grain Coarse Medium Fine Very Fine -- Ear com 4.80 3.60 2.40 1.80 -.. ... -.. -•.. '-"--- -- -Sh-el_led _co-rn --.~,. 6.00 4.80 3.60 2.40 1.80 .. ---- Barley 5.00 4.10 3.20 2.30 1.50 ---. -- Oats 4.50 3.70 2.90 2.10 1.40 ,....._._. -- Soybeans 6.00 4.80 3.60 2.40 1.80 ---_._--------- Wheat 5.00 4.10 3.20 2.30 1.50 -•.. ... -- COll1 fodder ~-- - 5.50 4.20 2.90 - i------.----.-.-- __ .!i~_~_. - 4.00 3.10 2.20 1.40 SOUlce. Henderson, S.M. and R. L. Perry. AgrIcultural Process EngmeerIng. 3 rd Ed. Westport, -C-o~n-ne-c.tI-cu-t, 1976. 6.2 The hammer mill should be used for the desired product having a reduction ratio of at least 50: 1. 6.3 The noise emitted by the hammer mill shall not be more than 96 db (A). * 7 Design, Workmanship and :F1nish 7.1 Haininers and perforated screen shall be accessible and replaceable. 7.2 Hubs and spacing collars shall have matching diameters and faces to afford a tight fit and to el inlinate the fOllnation of shoulders. 7.3 All components shall be dynamically balanced for stable running with low noise levels. 7.4 There shall be prOVISIon to prevent metallic materials from entering the milling chanlber. 7.5 Sealed type bearings shall be used in the product zone. • Allowable noise level for four (4) hours of continuous exposure based on Occupational Safety and Health Standards, Ministry of Labor, Philippines. 1983. B-52 PAES 216:2004 7.6 The hammer tnill shall be free frOln manufacturing defects that may be detrimental to its operation. 7.7 Any uncoated metallic surfaces shall be free from rust and shall be painted properly. 7.8 The hamlner mill shall be free from sharp edges and surfaces that may injure the operator. 7.9 Belt cover or guard and provisions for belt tightening and adjustments shall be provided. 8 Warranty for Construction and Durability 8.1 Warranty against defective materials and workmanship shall be provided for parts and services except for normal wear and tear of consumable maintenance parts such as belts within six months from the purchase of the hammer mill. 8.2 The construction shall be rigid and durable without breakdown of its major components (i.e. milling assembly, etc) for at least six months from purchase by the first buyer. 9 Maintenance and Operation 9.1 Each hammer mill unit shall be provided with a set of manufacturer's standard tools required for maintenance. 9.2 An operator's manual, which conforms to PAES 102, shall be provided. 10 Sampling The hatl1mer mill shall be sampled for testing in accordance with PAES 103. 11 Testing Smnpled han11ner mill shall be tested in accordance with PAES 217. 12 Marking 12.1 Each hammer mill shall be marked in English with the following infonnation using a stencil or by directly punching it in a plate and shall be positioned at the 1110st conspicuous place: 12" 1.1 Registered tradelnark of the 111anufacturer 8-53 PAES 216:2004 12.1.2 Brand 12.1.3 Model 12.1.4 Serial nunlber 12.1.5 Input capacity, kg/h (based on corn input) 12.1.6 Power requirement, kW 12.1.7 NatTIe and address of the Inanufacturer 12.1.8 Name and address of the importer, if imported 12.1.9 Country of nlanufacture (if ilTIported) / "Made in the Philippines" (if lTIanufactured in the Philippines) t 2.2 Safety/precautionary nlarkings shall be provided when appropriate. Marking shall be stated in English and Filipino and shall be printed in red color with a white background. 12.3 The Inarkings shall have a durable bond \vith the base surface ll1aterial. 12.4 The markings shall be weather resistant and under normal cleaning procedures, it shall not fade, discolor, crack or blister and shall remain legible. 8-54