PG7601-SYS-AF™ Gas Operated Piston Gauge Pressure Calibration System Operation and Maintenance Manual NSN 6695-01-551-5125 Consists of Base System and Exchange Pack © 2008 DH Instruments, a Fluke Company PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL High-pressure liquids and gases are potentially hazardous. Energy stored in these liquids and gases can be released unexpectedly and with extreme force. High-pressure systems should be assembled and operated only by personnel who have been instructed in proper safety practices. © 2008 DH Instruments, a Fluke Company All rights reserved. Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of DH Instruments, a Fluke Company. 4765 East Beautiful Lane Phoenix Arizona 85044-5318 USA. DH Instruments makes sincere efforts to ensure the accuracy and quality of its published materials; however, no warranty, expressed or implied, is provided. DH Instruments disclaims any responsibility or liability for any direct or indirect damages resulting from the use of the information in this manual or products described in it. Mention of any product or brand does not constitute an endorsement by DH Instruments of that product or brand. This manual was originally composed in English and was subsequently translated into other languages. The fidelity of the translation cannot be guaranteed. In case of conflict between the English version and other language versions, the English version predominates. DH Instruments, DH, DHI, PG7601-AF, PG7601, PPPC3, CalTool and COMPASS are trademarks, registered and otherwise, of DH Instruments, a Fluke Company. Swagelok is a registered trademark of the Swagelok Company. Krytox is a registered trademark of the Dupont de Nemours Company. Products described in this manual are manufactured under international patents and one or more of the following U.S. patents: 6,701,791, 5,142,483, 5,257,640, 5,331,838, 5,445,035. Other U.S. and international patents pending. Document No. 550152a-01 071001 Printed in the USA © 2008 DH Instruments, a Fluke Company TABLE OF CONTENTS TTAABBLLEE OOFF CCOONNTTEENNTTSS TABLE OF CONTENTS ............................................................. I TABLES .............................................................................. VII FIGURES .............................................................................. IX ABOUT THIS MANUAL ............................................................ XI 1. INTRODUCTION ................................................................. 1 1.1 SPECIFICATIONS .................................................................................................................................... 1 1.1.1 OVERALL SYSTEM SPECIFICATIONS .................................................................................................... 1 1.1.1.1 PRESSURE MEASUREMENTS ............................................................................................................ 2 1.1.2 PISTON GAUGE PLATFORM (PG7601-AF) ............................................................................................. 2 1.1.2.1 EMBEDDED FEATURES ....................................................................................................................... 3 1.1.2.2 MEASUREMENT OF AMBIENT AND INSTRUMENT CONDITIONS ..................................................... 4 1.1.3 PISTON-CYLINDER MODULES (PC-7100/7600-10-L, -50, -200)........................................................ 5 1.1.4 MASS SET (MS-7001-35-AF) .................................................................................................................... 6 1.1.5 PRESSURE CONTROLLER (PPC3-7M-AF) ............................................................................................. 7 1.1.6 REFERENCE VACUUM PUMP (D16B) ..................................................................................................... 7 2. SYSTEM AND COMPONENT OVERVIEW AND DESCRIPTION ... 9 2.1 SYSTEM OVERVIEW (PG7601-SYS-AF) ................................................................................................ 9 2.2 PISTON GAUGE PLATFORM AND TERMINAL (PG7601-AF) ............................................................. 12 2.2.1 PLATFORM ............................................................................................................................................. 13 2.2.2 PG TERMINAL ........................................................................................................................................ 14 2.3 PISTON-CYLINDER MODULES (PC-7100/7600-10-L, -50, -200) .............................................. 15 2.4 MASS SET (MS-7001-35-AF) ................................................................................................................ 16 2.5 PRESSURE CONTROLLER (PPC3-7M-AF) ......................................................................................... 16 2.6 REFERENCE VACUUM PUMP (D16B) ................................................................................................. 18 3. INSTALLATION ................................................................ 19 3.1 UNPACKING AND INSPECTION........................................................................................................... 19 3.1.1 UNPACKING AND INSPECTION OF PG7601-BAS-AF BASE SYSTEM ................................................ 19 3.1.1.1 PLATFORM, TERMINAL AND BELL JAR (PG7601-AF) .................................................... 19 3.1.1.2 PRESSURE CONTROLLER (PPC3-7M-AF) ........................................................................................ 20 3.1.1.3 REFERENCE VACUUM PUMP (D16B) ............................................................................................... 20 3.1.1.4 PRESSURE INTERCONNECTIONS KIT (PK-7601-P-AF) .................................................. 20 3.1.1.5 VACUUM INTERCONNECTIONS KIT (PK-7601-V-AF) ....................................................................... 21 3.1.1.6 DOCUMENTATION AND ACCESSORIES .......................................................................................... 21 3.1.2 UNPACKING AND INSPECTION OF PG7601-EXC-AF EXCHANGE PACKAGE ................................... 21 3.1.2.1 PISTON-CYLINDER MODULES (PC-7100/7600-10-L, PC-7100/7600-50, PC-7100/7600-200) AND ACCESSORIES ................................................................................................................................... 22 3.1.2.2 MASS SET (MS-7001-35-AF) .............................................................................................................. 22 3.1.2.3 DOCUMENTATION AND ACCESSORIES .......................................................................................... 23 3.2 SITE REQUIREMENTS .......................................................................................................................... 23 3.3 PHYSICAL SETUP ................................................................................................................................. 25 3.3.1 SETTING UP THE PLATFORM ............................................................................................................... 25 3.3.2 SETTING UP THE PRESSURE CONTROLLER ...................................................................................... 26 3.3.3 SYSTEM PRESSURE INTERCONNECTIONS ........................................................................................ 26 3.3.4 SETTING UP THE MASS SET ................................................................................................................ 27 Page I © 2008 DH Instruments, a Fluke Company PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL 3.3.5 INSTALLING A PISTON-CYLINDER MODULE INTO THE PLATFORM ................................................. 28 3.3.6 SETTING UP THE REFERENCE VACUUM PUMP AND VACUUM INTERCONNECTIONS ................... 29 3.3.7 CONNECTING TEST GAS SUPPLY ....................................................................................................... 29 3.3.8 CONNECTING CONTROL VACUUM SUPPLY ....................................................................................... 30 3.4 POWER UP AND VERIFICATION ......................................................................................................... 30 3.4.1 POWER UP PLATFORM AND PRESSURE CONTROLLER................................................................... 30 3.4.2 CHECK THAT ON-BOARD PISTON-CYLINDER MODULE AND MASS SET DIGITAL IDS ARE CORRECT ............................................................................................................................................... 31 3.4.3 SET LOCAL GRAVITY VALUE ............................................................................................................... 31 3.4.4 CHECK/SET SECURITY LEVEL ............................................................................................................. 31 3.4.5 CHECK PROPER OPERATION OF AMBIENT CONDITION MEASUREMENTS .................................... 31 3.4.6 TURN ON AUTOGEN AND AUTOROTATE ............................................................................................. 32 3.4.7 APPLY SUPPLY PRESSURE ................................................................................................................. 32 3.4.8 APPLY CONTROL VACUUM .................................................................................................................. 32 3.4.9 APPLY REFERENCE VACUUM .............................................................................................................. 32 3.4.10 SET A GAUGE MODE PRESSURE, CHECK AUTOGEN AND AUTOROTATE FUNCTIONS ................. 32 3.4.11 CHECK PISTON BEHAVIOR MEASUREMENTS .................................................................................... 34 3.4.12 CHECK REFERENCE VACUUM SYSTEM AND ABSOLUTE MODE OPERATION ............................... 34 3.5 ADDITIONAL PRECAUTIONS TO TAKE TO MAKE GOOD PRESSURE MEASUREMENTS ............. 36 4. GENERAL OPERATION ..................................................... 37 4.1 OPERATING PRINCIPLES .................................................................................................................... 37 4.1.1 FUNDAMENTAL OPERATING PRINCIPLE ............................................................................................ 37 4.1.2 PRESSURE CONTROL, MANUAL AND AUTOMATED .......................................................................... 38 4.1.3 PRESSURE READY/NOT READY INDICATION ..................................................................................... 39 4.1.3.1 PISTON POSITION READY/NOT READY ........................................................................................... 39 4.1.3.2 PISTON ROTATION READY/NOT READY ......................................................................................... 40 4.1.3.3 VACUUM REFERENCE READY/NOT READY .................................................................................... 40 4.1.4 PISTON POSITION.................................................................................................................................. 41 4.1.5 MASS LOADING PROTOCOL ................................................................................................................ 42 4.2 USER INTERFACE ................................................................................................................................ 45 4.2.1 PISTON GAUGE (SYSTEM INTERFACE) ............................................................................................... 45 4.2.1.1 KEYPAD LAYOUT AND PROTOCOL .................................................................................................. 45 4.2.1.2 MAIN RUN SCREEN ........................................................................................................................... 46 4.2.1.3 GENERAL FUNCTION/MENU FLOW CHART ..................................................................................... 48 4.2.1.4 SOUNDS ............................................................................................................................................. 48 4.2.2 PRESSURE CONTROLLER .................................................................................................................... 49 4.2.2.1 KEYPAD LAYOUT AND PROTOCOL .................................................................................................. 49 4.2.2.2 DIRECT PRESSURE CONTROL KEYS .............................................................................................. 50 4.2.2.3 MAIN RUN SCREEN ........................................................................................................................... 51 4.2.2.4 SOUNDS ............................................................................................................................................. 52 4.3 DIRECT FUNCTION KEYS .................................................................................................................... 53 4.3.1 DIRECT FUNCTION KEYS SUMMARY ................................................................................................... 53 4.3.2 [P-C], VIEW AND SELECT PISTON-CYLINDER MODULES .................................................................. 53 4.3.3 [UNIT], SELECT PRESSURE UNIT OF MEASURE ................................................................................ 55 4.3.4 [MODE], SELECT PRESSURE MEASUREMENT MODE ....................................................................... 56 4.3.5 [SYSTEM], VIEW SYSTEM CONDITIONS MEASUREMENT SCREENS ............................................... 57 4.3.5.1 FIRST SYSTEM RUN SCREEN .......................................................................................................... 57 4.3.5.2 SECOND SYSTEM RUN SCREEN...................................................................................................... 58 4.3.6 [AMBIENT], VIEW AMBIENT CONDITIONS MEASUREMENTS SCREEN ............................................. 59 4.3.7 [HEAD], SET FLUID HEAD CORRECTION HEIGHT............................................................................... 60 4.3.8 [ROTATE], MANAGE MOTORIZED PISTON ROTATION ....................................................................... 62 4.3.8.1 <2PRE-DECEL> .................................................................................................................................. 64 4.3.9 [GEN], MANAGE AUTOMATED PRESSURE GENERATION ................................................................. 64 4.3.9.1 <2TARGET> ........................................................................................................................................ 66 4.3.9.2 <3RAISE> ............................................................................................................................................ 66 4.3.9.3 <4UL> .................................................................................................................................................. 66 4.3.9.4 <5TOL> ............................................................................................................................................... 67 4.3.9.5 <6REFLOAT> ...................................................................................................................................... 67 4.3.9.6 VIEWING AND SETTING PPC3-7M-AF COM1 PORT SETTINGS ...................................................... 68 4.3.10 [RES], SET MASS LOADING RESOLUTION .......................................................................................... 68 4.3.11 [SET P], SET OR MEASURE A PRESSURE........................................................................................... 69 4.3.11.1 [SET P] IN PRESSURE TO MASS MODE ........................................................................................... 71 4.3.11.2 [SET P] IN MASS TO PRESSURE MODE ........................................................................................... 72 4.3.11.3 COMMANDS FOR ZERO PRESSURE, ENDING A TEST ................................................................... 73 4.3.12 [P OR M], SET PRESSURE TO MASS OR MASS TO PRESSURE OPERATING MODE ...................... 73 4.3.13 [ ] AND [ ], [←], MANUAL CONTROL OF MOTORIZED ROTATION ............................................. 74 © 2008 DH Instruments, a Fluke Company Page II TABLE OF CONTENTS 4.4 [SETUP] MENU, MANAGE PRESSURE EQUATION VARIABLE SOURCES ...................................... 75 4.4.1 <1SELECT>............................................................................................................................................. 77 4.4.2 <2VIEW> ................................................................................................................................................. 78 4.4.3 <3EDIT> .................................................................................................................................................. 79 4.5 [SPECIAL] MENU .................................................................................................................................. 81 4.5.1 <1PC/MS>, MANAGE METROLOGICAL ELEMENT DIGITAL IDS ......................................................... 82 4.5.1.1 CREATE PISTON-CYLINDER MODULE ............................................................................................. 84 4.5.1.2 EDIT PISTON-CYLINDER MODULE ................................................................................................... 86 4.5.1.3 VIEW PISTON-CYLINDER MODULE .................................................................................................. 87 4.5.1.4 DELETE PISTON-CYLINDER MODULE.............................................................................................. 87 4.5.1.5 SELECT THE ACTIVE PISTON-CYLINDER MODULE ........................................................................ 87 4.5.1.6 ADD MASS SET .................................................................................................................................. 88 4.5.1.7 EDIT MASS SET ................................................................................................................................. 91 4.5.1.8 VIEW MASS SET ................................................................................................................................ 92 4.5.1.9 DELETE MASS SET ............................................................................................................................ 92 4.5.1.10 SELECT MASS SET ............................................................................................................................ 92 4.5.1.11 ADD MASS LOADING BELL ............................................................................................................... 92 4.5.1.12 EDIT MASS LOADING BELL ............................................................................................................... 94 4.5.1.13 VIEW MASS LOADING BELL .............................................................................................................. 94 4.5.1.14 DELETE MASS LOADING BELL ......................................................................................................... 94 4.5.1.15 SELECT MASS LOADING BELL ......................................................................................................... 95 4.5.2 <2PRESU>, CUSTOMIZE UNIT FUNCTION SELECTIONS .................................................................... 95 4.5.3 <3HEAD>, CUSTOMIZE FLUID HEAD FUNCTIONS .............................................................................. 96 4.5.3.1 <3HEAD>, <1FLUID> .......................................................................................................................... 97 4.5.3.2 <3HEAD>, <2UNIT> ............................................................................................................................ 97 4.5.3.3 <3HEAD>, <3ATM> ............................................................................................................................. 98 4.5.3.4 <3HEAD>, <4PISTON> ....................................................................................................................... 98 4.5.4 <4PREFS>, SET USER PREFERENCES................................................................................................ 98 4.5.4.1 <4PREFS>, <1SCRSVR> .................................................................................................................... 99 4.5.4.2 <4PREFS>, <2SOUND> ...................................................................................................................... 99 4.5.4.3 <4PREFS>, <3TIME> .......................................................................................................................... 99 4.5.4.4 <4PREFS>, <4ID> ..............................................................................................................................100 4.5.4.5 <4PREFS>, <5LEVEL> ......................................................................................................................101 4.5.5 <5REMOTE>, MANAGE REMOTE COMMUNICATION INTERFACES ..................................................103 4.5.5.1 COM1, COM2 AND COM3 (RS232) ....................................................................................................104 4.5.5.2 IEEE-488 ............................................................................................................................................104 4.5.5.3 RS232 SELF TEST .............................................................................................................................105 4.5.5.4 EXTERNAL BAROMETER (RPM) COMMUNICATIONS (COM2) .......................................................105 4.5.5.5 EXTERNAL VACUUM GAUGE COMMUNICATIONS (COM2) ............................................................107 4.5.6 <6GL>, SET VALUE OF LOCAL GRAVITY ............................................................................................110 4.5.7 <7CAL>, MANAGE INTERNAL MEASUREMENT SENSOR CALIBRATIONS .......................................110 4.5.8 <8AMH>, OPERATE AUTOMATED MASS HANDLER (NOT INCLUDED) .............................................110 4.5.9 <9RESET>, USE SYSTEM RESETS ......................................................................................................111 4.5.9.1 <9RESET>, <1SETS> ........................................................................................................................111 4.5.9.2 <9RESET>, <2UNITS> .......................................................................................................................112 4.5.9.3 <9RESET>, <3COM> .........................................................................................................................112 4.5.9.4 <9RESET>, <4CAL> ...........................................................................................................................112 4.5.9.5 <9RESET>, <5SETUPS> ...................................................................................................................113 4.5.9.6 <9RESET>, <6ALL> ...........................................................................................................................113 5. REMOTE OPERATION ..................................................... 115 5.1 OVERVIEW .......................................................................................................................................... 115 5.2 INTERFACING ..................................................................................................................................... 115 5.2.1 RS232 INTERFACE ................................................................................................................................115 5.2.1.1 COM1 .................................................................................................................................................116 5.2.1.2 COM2 AND COM3 ..............................................................................................................................116 5.2.2 IEEE-488 (GPIB) ....................................................................................................................................117 5.3 COMMANDS ........................................................................................................................................ 117 5.3.1 COMMAND SYNTAX ..............................................................................................................................117 5.3.2 COMMAND SUMMARY ..........................................................................................................................117 5.3.3 ERROR MESSAGES ..............................................................................................................................120 5.3.4 COMMAND DESCRIPTIONS .................................................................................................................121 5.3.4.1 IEEE STD. 488.2 COMMON AND STATUS COMMANDS ..................................................121 5.3.4.2 PG7601-AF COMMANDS ...................................................................................................................123 5.4 STATUS SYSTEM ................................................................................................................................ 148 5.4.1 STATUS REPORTING SYSTEM ............................................................................................................149 5.4.1.1 STATUS BYTE REGISTER ................................................................................................................149 5.4.1.2 STANDARD EVENT REGISTER ........................................................................................................150 Page III © 2008 DH Instruments, a Fluke Company PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL 6. GENERAL MAINTENANCE AND ADJUSTMENTS ................. 153 6.1 OVERVIEW .......................................................................................................................................... 153 6.2 ILLUSTRATED PARTS BREAKDOWN ............................................................................................... 154 6.3 PISTON-CYLINDER MODULES .......................................................................................................... 173 6.3.1 DISASSEMBLY AND REASSEMBLY ....................................................................................................173 6.3.1.1 PC-7100/7600-10-L (10 KPA/KG) DISASSEMBLY AND REASSEMBLY ............................................174 6.3.1.2 PC-7100/7600-10-L (10 KPA/KG) PISTON INSERTION TOOL ..........................................................178 6.3.1.3 PC-7100/7600-50 AND -200 (50 AND 200 KPA/KG) DISASSEMBLY AND REASSEMBLY ...............179 6.3.2 CLEANING PISTON-CYLINDERS ..........................................................................................................182 6.3.2.1 OVERVIEW ........................................................................................................................................182 6.3.2.2 WATER/DETERGENT METHOD........................................................................................................183 6.3.2.3 QUICK METHOD ................................................................................................................................184 6.3.3 LUBRICATING PISTON-CYLINDER MODULES ....................................................................................185 6.4 PLATFORM .......................................................................................................................................... 186 6.4.1 PISTON POSITION DETECTION ADJUSTMENT ..................................................................................186 6.4.2 DRIVE BELT REPLACEMENT ...............................................................................................................187 6.4.3 DISASSEMBLY AND REASSEMBLY OF PG7601-AF ...........................................................................187 6.4.3.1 PLATFORM ........................................................................................................................................187 6.4.3.2 TERMINAL ..........................................................................................................................................188 6.5 ADJUSTING PRESSURE CONTROLLER INTERNAL PRESSURE SENSOR ................................... 188 6.6 REFERENCE VACUUM PUMP ............................................................................................................ 191 6.6.1 CHECK/TOP OFF OIL LEVEL ...............................................................................................................191 6.6.2 DRAIN AND REFILL OIL ........................................................................................................................191 6.7 RELOADING EMBEDDED SOFTWARE INTO PLATFORM OR PRESSURE CONTROLLER FLASH MEMORY ............................................................................................................................................. 192 6.8 STORAGE AND SHIPPING ................................................................................................................. 192 6.8.1 SHORT AND LONG TERM STORAGE ..................................................................................................192 6.8.2 PREPARATION FOR SHIPPING ............................................................................................................193 6.8.2.1 PISTON-CYLINDER MODULES .........................................................................................................193 6.8.2.2 MASS SET .........................................................................................................................................193 6.8.2.3 PLATFORM ........................................................................................................................................193 6.8.2.4 PRESSURE CONTROLLER ...............................................................................................................194 6.8.2.5 VACUUM PUMP .................................................................................................................................194 7. MAINTENANCE OF TRACEABILITY AND RECALIBRATION .. 195 7.1 PRINCIPLES OF SYSTEM TRACEABILITY MAINTENANCE ............................................................ 195 7.2 LOCAL METROLOGICAL MAINTENANCE BETWEEN RECALIBRATIONS .................................... 195 7.2.1 OVERVIEW ............................................................................................................................................195 7.2.2 PLATFORM, ADJUST ON-BOARD P, T, H SENSORS ..........................................................................195 7.2.2.1 BAROMETRIC PRESSURE SENSOR ................................................................................................196 7.2.2.2 AMBIENT TEMPERATURE SENSOR ................................................................................................197 7.2.2.3 RELATIVE HUMIDITY SENSOR ........................................................................................................198 7.3 RECALIBRATION ................................................................................................................................ 198 7.3.1 OVERVIEW ............................................................................................................................................198 7.3.2 CALIBRATION OF PISTON-CYLINDER MODULES ..............................................................................199 7.3.2.1 PREPARING FOR CALIBRATION ......................................................................................................199 7.3.2.2 UPDATING PISTON-CYLINDER MODULE DIGITAL IDS ...................................................199 7.3.3 CALIBRATION OF MASS SET ...............................................................................................................200 7.3.3.1 PREPARING FOR CALIBRATION ......................................................................................................200 7.3.3.2 UPDATING MASS SET DIGITAL ID ...................................................................................................200 7.3.4 CALIBRATION OF PISTON-CYLINDER MODULE TEMPERATURE SENSOR .....................................200 7.3.4.1 OVERVIEW ........................................................................................................................................200 7.3.4.2 PROCEDURE .....................................................................................................................................201 7.3.4.3 CALCULATING AND UPDATING PISTON-CYLINDER TEMPERATURE SENSOR INFORMATION .201 7.3.5 CALIBRATION OF RESIDUAL VACUUM GAUGE .................................................................................202 7.3.5.1 OVERVIEW ........................................................................................................................................202 7.3.5.2 PROCEDURE .....................................................................................................................................203 7.3.5.3 CALCULATING AND UPDATING VACUUM GAUGE CALIBRATION INFORMATION .......................204 © 2008 DH Instruments, a Fluke Company Page IV TABLE OF CONTENTS 7.4 MANAGING METROLOGICAL ELEMENT DIGITAL IDS WITH CALTOOL™ FOR PG7000 SOFTWARE ......................................................................................................................................... 205 7.4.1 OVERVIEW ............................................................................................................................................205 7.4.2 OPERATION ...........................................................................................................................................205 7.4.2.1 GETTING STARTED ..........................................................................................................................206 7.4.2.2 PROCESSING A NEW DIGITAL ID FILE (AFTER RECALIBRATION) .................................207 7.4.2.3 STORING DIGITAL IDS FROM THE PG7601-AF IN THE CALTOOL DATABASE OR TO *.DID FILE207 7.4.2.4 ARCHIVING DIGITAL IDS ..................................................................................................................208 8. TROUBLESHOOTING ...................................................... 209 8.1 OVERVIEW .......................................................................................................................................... 209 9. APPENDIX .................................................................... 213 9.1 CONVERSION OF NUMERICAL VALUES .......................................................................................... 213 9.1.1 PRESSURE ............................................................................................................................................213 9.2 DEFINED PRESSURE CALCULATIONS ............................................................................................ 213 9.2.1 PG7601-AF .............................................................................................................................................215 9.2.2 FLUID HEADS ........................................................................................................................................215 9.2.2.1 FLUID HEAD COMPONENTS ............................................................................................................215 9.2.2.2 OVERALL FLUID HEAD CORRECTION.............................................................................................217 9.3 GLOSSARY .......................................................................................................................................... 217 9.4 WARRANTY STATEMENT .................................................................................................................. 219 Page V © 2008 DH Instruments, a Fluke Company PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL NNOOTTEESS © 2008 DH Instruments, a Fluke Company Page VI TABLES & FIGURES TTAABBLLEESS Table 1. Base system, PG7601-BAS-AF, packing guide ........................................................................... 19 Table 2. Platform, PG7601-AF, packing list ............................................................................................... 20 Table 3. Pressure interconnections kit, PK-7601-P-AF, packing list .......................................................... 20 Table 4. Vacuum interconnections kit, PK-7601-V-AF, packing list ........................................................... 21 Table 5. Base system accessories kit packing list ..................................................................................... 21 Table 6. Exchange pack, PG7601-EXC-AF, packing guide ....................................................................... 22 Table 7. Piston-cylinder modules, PC-7100/7600-10-L, PC-7100/7600-50, PC-7100/7600-200, packing list ............................................................................................................................... 22 Table 8. Mass set, MS-7001-35-AF, packing list ....................................................................................... 23 Table 9. Exchange pack accessories packing list ...................................................................................... 23 Table 10. Summary of PG7601-AF PG Terminal direct function key operations ....................................... 53 Table 11. SETUP file choices, factory preferred choice and normal value ................................................ 77 Table 12. Piston-cylinder module digital ID fields ....................................................................................... 84 Table 13. Mass set digital ID fields............................................................................................................. 88 Table 14. Mass loading bell digital ID fields ............................................................................................... 93 Table 15. Pressure units of measure available .......................................................................................... 95 Table 16. Security levels - functions NOT executed per function/level .................................................... 102 Table 17. COM1, COM2 and COM3 available settings............................................................................ 104 Table 18. COM1 DB-9F pin designation .................................................................................................. 116 Table 19. COM2 and COM3 DB-9M pin designation ............................................................................... 116 Table 20. Command summary ................................................................................................................. 118 Table 21. Error messages ........................................................................................................................ 120 Table 22. Status byte register .................................................................................................................. 149 Table 23. Standard event register ............................................................................................................ 150 Table 24. Mechanical maintenance procedures ...................................................................................... 153 Table 25. Top Level Illustrated Parts Breakdown (see Figure 23) .......................................................... 154 Table 26. PG7601 Illustrated Parts Breakdown for Mass Set, Cases, and Covers (see Figure 24) ....... 156 Table 27. PG7601 Illustrated Parts Breakdown for Piston Cylinders (see Figure 25) ............................ 157 Table 28. PG7601 Illustrated Parts Breakdown for Piston Cylinder Cases (see Figure 26) ................... 157 Table 29. PG7601 Illustrated Parts Breakdown for PG Main Board (see Figure 27) .............................. 159 Table 30. PG7601 Illustrated Parts Breakdown for PG Base Underside (see Figure 28) ...................... 160 Table 31. PG7601 Illustrated Parts Breakdown for PG Base Outside (see Figure 29) .......................... 162 Table 32. PG7601 Illustrated Parts Breakdown for PG Terminal Outside (see Figure 30) ..................... 163 Table 33. PG7601 Illustrated Parts Breakdown for PG Terminal Inside (see Figure 31) ....................... 164 Table 34. PG7601 Illustrated Parts Breakdown for PPC3 Outside (see Figure 32)................................ 165 Table 35. PG7601 Illustrated Parts Breakdown for PPC3 Pneumatic Module (see Figure 33) .............. 167 Table 36. PG7601 Illustrated Parts Breakdown for PPC3 Inside (see Figure 34) .................................. 169 Table 37. PG7601 Illustrated Parts Breakdown for PPC3 Manifold detail (see Figure 35) ..................... 170 Table 38. PG7601 Illustrated Parts Breakdown for PK-7601-P-AF (see Figure 36) ............................... 171 Table 39. PG7601 Illustrated Parts Breakdown for Accessories Kit (see Figure 37) .............................. 172 Page VII © 2008 DH Instruments, a Fluke Company PG7601-SYS-AF™ OPERATION AND MAINTENANCE MANUAL Table 40. PG7601-AF mounting post wire colors, description and location ............................................. 188 Table 41. Metrological maintenance procedures ..................................................................................... 195 Table 42. Recalibration requirements ...................................................................................................... 199 Table 43. Troubleshooting checklist ......................................................................................................... 209 Table 44. Pressure unit of measure conversions ..................................................................................... 213 Table 45. Defined pressure calculation variables .................................................................................... 214 Table 46. DHI Authorized Service Providers ............................................................................................ 219 © 2008 DH Instruments, a Fluke Company Page VIII