Type 8640 AirLINE Modular valve island for pneumatics Operating Instructions These operating instructions apply to device variants REV.1, REV.2 and REV.3. You can find information on differentiating characteristics between device variants REV.1, REV.2 and REV.3 in chapter “5.5 Information on compatibility and revision status”, page 15 We reserve the right to make technical changes without notice. © Bürkert Werke GmbH & Co. KG, 2000–2022 Operating Instructions 2210/25_EUen_00800665 / Original DE Type 8640 Valve island type 8640 T C able of onTenTs 1 OPERATING INSTRUCTIONS ................................................................................................................6 1.1 Symbols ........................................................................................................................................6 1.2 Definition of terms ........................................................................................................................7 2 INTENDED USE ......................................................................................................................................8 3 BASIC SAFETY INSTRUCTIONS ...........................................................................................................9 4 GENERAL INFORMATION ....................................................................................................................11 4.1 Contact addresses .....................................................................................................................11 4.2 Warranty .....................................................................................................................................11 4.3 Information on the Internet ........................................................................................................11 4.4 Standards and guidelines ..........................................................................................................11 5 PRODUCT DESCRIPTION ....................................................................................................................12 5.1 Application area .........................................................................................................................12 5.2 General description ....................................................................................................................12 5.3 System construction ..................................................................................................................13 5.4 Location and description of the type labels .............................................................................14 5.5 Information on compatibility and revision status .....................................................................15 6 TECHNICAL DATA ................................................................................................................................18 6.1 Operating conditions .................................................................................................................18 6.2 General technical data ...............................................................................................................19 7 MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY ..............................20 8 FIELD BUS MODULE PROFIBUS DP/V1 .............................................................................................23 8.1 PROFIBUS DP/V1, IP20 - overview ...........................................................................................23 8.2 PROFIBUS DP/V1, IP54 - overview ...........................................................................................25 8.3 DIP switch (PROFIBUS address) ...............................................................................................26 8.4 LED status display .....................................................................................................................27 9 CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP .............................................29 9.1 Representation of the PROFIBUS-DP communication process ..............................................29 9.2 Start-Up ......................................................................................................................................30 9.3 Mode inputs ...............................................................................................................................47 9.4 Input filter ...................................................................................................................................48 9.5 Special parameterization functions ...........................................................................................48 9.6 Diagnosis ....................................................................................................................................49 9.7 Configuration and parameterization errors ...............................................................................50 10 BUS MODULE RIO SLAVE (RIO/VA) ....................................................................................................51 10.1 Power supply (Power) RIO slave ...............................................................................................52 10.2 Field bus connection RIO slave .................................................................................................53 3 english Type 8640 10.3 LED Status Display ....................................................................................................................54 10.4 DIP switch settings ....................................................................................................................55 11 FIELDBUS MODULE CANOPEN ..........................................................................................................58 11.1 CANopen, IP20 - overview .........................................................................................................58 11.2 CANopen, IP54 - overview .........................................................................................................59 11.3 Position of the DIP switches ......................................................................................................61 11.4 LED status display .....................................................................................................................62 12 CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN ....................................................64 12.1 Description of the CANopen field bus node .............................................................................64 12.2 Object overview .........................................................................................................................64 12.3 Detailed description of the supported objects .........................................................................65 12.4 Input filter ...................................................................................................................................68 12.5 Mode inputs ...............................................................................................................................68 12.6 Outputs .......................................................................................................................................70 12.7 Example for start-up ..................................................................................................................71 13 FIELD BUS MODULES PROFINET IO, ETHERNET/IP AND MODBUS TCP .......................................73 13.1 PROFINET IO, EtherNet/IP and MODBUS TCP, IP20 - overview .............................................73 13.2 LED status display .....................................................................................................................75 13.3 Mode inputs ...............................................................................................................................77 13.4 Input filter ...................................................................................................................................78 13.5 Fault Action and Fault Value ......................................................................................................79 13.6 Webserver ..................................................................................................................................80 14 CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET IO ...............................................82 14.1 Hardware configuration by GSDML based on the example of Siemens STEP 7 ....................82 14.2 Parameter settings for the PROFINET IO slave ........................................................................85 15 CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IP ..............................................87 15.1 Addressing .................................................................................................................................87 15.2 EDS file .......................................................................................................................................87 15.3 Object model ..............................................................................................................................87 15.4 Configuring process data ..........................................................................................................89 15.5 Applications object ....................................................................................................................91 16 CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP .............................................95 16.1 Modbus application protocol ....................................................................................................95 16.2 Modbus data model ...................................................................................................................96 16.3 Mapping to TCP/IP ....................................................................................................................96 16.4 Connection-oriented structure ..................................................................................................96 16.5 8640 objects ...............................................................................................................................97 17 ELECTRICAL BASE MODULE OUTPUT ............................................................................................100 17.1 Collective socket ......................................................................................................................100 17.2 Valve outputs ............................................................................................................................101 4 17.3 Valve outputs with manual / automatic switching ..................................................................102 english Type 8640 17.4 Valve outputs with external switch-off ....................................................................................104 18 ELECTRICAL BASE MODULE INPUT ................................................................................................105 18.1 Terminal inputs for repeaters (initiators) .................................................................................105 18.2 Plug inputs (M8 circular plugs) for repeaters (initiators) ........................................................106 19 PNEUMATIC MODULES .....................................................................................................................107 19.1 Pneumatic connection modules ..............................................................................................107 19.2 Pneumatic base modules ........................................................................................................108 20 VALVES ...............................................................................................................................................109 20.1 Valves type 6524 and type 6525 for valve islands width per valve 11 mm ...........................109 20.2 Valves type 0460 for valve islands width per valve 11 mm ....................................................114 20.3 Valves type 6526 and type 6527 for valve islands width per valve 16 mm ...........................115 21 INSTALLATION AND COMMISSIONING OF THE VALVE ISLAND IN THE CONTROL CABINET .....117 21.1 Safety instructions ...................................................................................................................117 21.2 Removing the transport lock from the valve block ................................................................118 21.3 Installation on standard rail .....................................................................................................119 21.4 Mounting with AirLINE Quick (only valve islands, width per valve 11 mm) ...........................120 21.5 Connection assignment ..........................................................................................................122 22 ACCESSORIES, REPLACEMENT PARTS ..........................................................................................126 22.1 Accessories, spare parts for width per valve 11 mm .............................................................126 22.2 Accessories, spare parts for 16 mm width per valve 16 mm .................................................128 23 PACKAGING, TRANSPORT, STORAGE .............................................................................................129 5 english Type 8640 Operating instructions 1 OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user, and make these instructions available to every new owner of the device. WARNING! The operating instructions contain important safety information! Failure to observe these instructions may result in hazardous situations. ▶ The operating instructions must be read and understood. 1.1 Symbols DANGER! Warns of an immediate danger! ▶ Failure to observe the warning will result in a fatal or serious injury. WARNING! Warns of a potentially dangerous situation! ▶ Failure to observe the warning may result in serious injuries or death. CAUTION! Warns of a possible danger! ▶ Failure to observe this warning may result in a moderate or minor injury. NOTE! Warns of damage to property! ▶ Failure to observe the warning may result in damage to the device or the equipment. Indicates important additional information, tips and recommendations. Refers to information in these operating instructions or in other documentation. → designates a procedure which you must carry out. ▶ Designates instructions to avoid danger. 6 english Type 8640 Operating instructions 1.2 Definition of terms Term in these instructions, refers to Device, valve island Valve island Type 8640 Actuator Pneumatic consumer controlled by the valve island Plant Machine with pneumatic consumers actuated by the valve island 7 english Type 8640 Intended use 2 INTENDED USE The valve island Type 8640 has been designed to control pneumatic consumers in automation systems. The valve island must only be used for controlling suitable pneumatic consumers. ► Use the device only as intended. Non-intended use of the device may be dangerous to people, nearby equipment and the environment. ► In explosion hazardous areas, only use devices that are approved for these areas. These devices are identified by additional approval data on the type label. When used in explosion hazardous areas, always observe the specifications on the type label and the “Additional information for use in the Ex area” included in the scope of delivery. ▶ Device must not be used outdoors unprotected. ▶ When using the device, observe the authorised data, operating and deployment conditions specified in the contract documents and in the operating instructions. These are described in Chapter “Technical data”. ▶ Use the device only in conjunction with third-party devices and components recommended or approved by Bürkert. ▶ Correct transport, storage and installation as well as careful use and maintenance are essential for safe and faultless operation. ► Use the device only when it is in perfect condition. 8 english Type 8640 Basic safety instructions 3 BASIC SAFETY INSTRUCTIONS These safety instructions do not take account of any • contingencies or events which may occur during installation, operation and maintenance of the devices; • local safety regulations that are within the operator’s scope of responsibility, including those relating to the installation personnel. Risk of injury from high pressure, escaping medium and uncontrolled movement of the actuators. ▶ Secure the actuators against shifting before working on the device or plant. ▶ Switch off the pressure before working on the device or system. Vent or empty the lines. Risk of injury from electric shock. ▶ Switch off the power supply before working on the device or system. Secure it against reactivation. ▶ Observe any applicable accident prevention and safety regulations for electrical devices. Risk of burns/fire due to hot device surface if device operated continuously. ▶ Keep the device away from highly flammable substances and media and do not touch with bare hands. Risk of injury due to improper installation and maintenance. ▶ Only allow trained technicians to perform installation and maintenance work. ▶ Perform installation and maintenance work using suitable tools only. Risk of injury due to unintentional activation of the device and system and uncontrolled restart. ▶ Secure the device and system against unintentional activation. ▶ Ensure that the system only starts up in a controlled manner. Risk of injury due to allergic reaction to lubricants. ▶ Avoid skin contact with lubricants. ▶ Wear protective gloves. 9 english Type 8640 Basic safety instructions General hazardous situations. To prevent injuries, observe the following: ▶ Do not feed any aggressive or combustible media into the media connections of the system. ▶ Do not subject the housing to mechanical load (e.g. by placing objects on it or standing on it). ▶ Note that pipes and valves must not be released in pressurised systems. ▶ Always switch off the power before working on the system. ▶ Make the pressure supply as large as possible to avoid pressure drops during switching. ▶ The system cannot be activated unintentionally. ▶ Installation and maintenance tasks may only be performed by authorised technicians with the appropri- ate tools. ▶ Only restart the process in a controlled manner following disruptions. Observe sequence! 1. Apply electrical supply. 2. Charge the device with medium. ▶ Operate the device only when it is in perfect condition and in accordance with the operating instructions. ▶ Observe the general rules of technology. NOTE! Prevent a pressure drop! To prevent a pressure drop, design the system pressure supply with the largest possible volume. Electrostatic sensitive components and modules. The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, these components will be destroyed immediately or will fail after starting up. ► To minimize or eliminate the risk of damage resulting from sudden electrostatic discharges, ensure com- pliance with the requirements of EN 61340-5-1. ► Do not touch electronic components while the supply voltage is switched on! 10 english