MCAS - AH MISSION CONFIGURABLE AIRCRAFT SYSTEM light attack helicopters The Dillon Aero Mission Configurable Aircraft System provides an exceptional armament solution for the MD500 series of helicopters. Years of direct, hands-on experience coupled with exceptional engineers have produced an armament platform that is lighter, more capable, and easier to support than other systems currently available. Airframe sustainability and useful load benefit from the decreased overall weight; generally 70 pounds compared to legacy systems. The aircraft can now carry more ammunition, fuel, or additional weapons systems. Depending on the mission profile the user has endless configuration options utilizing up to 6 weapon stations. MCAS can easily and quickly be configured for Hellfire, M134D, GAU-19B, HMP-400, M260, or M261 rocket launchers based on mission requirements. The outer wing sections are capable of Smart Weapon Enhancements such as the Raytheon Griffin® B launcher. MCAS supports any combination of 3000 or 1500 round 7.62mm magazines, and/or 600 round .50 caliber magazines. All of the lightweight magazines have an identical footprint that lock into common points. The outboard wing sections fold 180º to reduce the lateral dimension to 86 inches. This results in easier transport and a smaller hangar footprint. Damage prone areas are easily replaced in the field. It is not necessary to replace an entire plank because of localized damage. MCAS wings are interchangeable between aircraft. With complete interchangeability between airframes, there is no need for tail number specific hardware. This provides the user greater flexibility. To allow for faster reload times and diminish stress on crew, we have reduced lift height, and provided smooth obstruction-free magazine rails. Cables are routed through fairings that provide protection from the environment. A pass-through within the center section allows flex chuting to be mounted completely underneath the wing eliminating interference during arming. GENERAL OVERVIEW All flexible ammunition feed chute Cable fairings to protect weapons routing is ‘under wing’ leaving the cabling upper surfaces flat for easy reload All magazines utilize the same interface Center section is interchangeable between aircraft with A-kit installed All stations are bore-sightable LIGHTWEIGHT 128 POUNDS AS DEPICTED Far outboard stations also support Two 3,000 round 7.62mm ALKAN 2037 ejector racks ammunition magazines and Marvin MA-4B (different hardware) One set of floor mounted attachment lugs Two M134 mounts Lightweight or bore-sightable Two flexible ammunition feed chutes Two bore-sightable ejector racks (Marvin MA-4B or ALKAN 2037) magazine RAIL SYSTEM Magazine stop pad Supports any combination of 600 round .50 cal magazines, 1,500 round 7.62mm magazines, or 3,000 round 7.62mm magazines on left and right sides Fish mouth opening facilitates magazine No moving parts or hidden corners for loading, even in low light conditions debris to accumulate RELOADING OF LIGHTWEIGHT magazineS Flat, smooth surface from wingtip to loaded position QR pin secures magazine in place Replaceable Ultra High Molecular Weight Polyethylene skid plate, low friction Flex chutes routed underneath to reduce interference while reloading LIGHTWEIGHT magazine FEATURES Anti-siphon pin prevents Wedge type engagement precludes ammunition drain magazine wobble INTEGRATED AMMUNITION CHUTES Fixed front guide on magazine Left hand .50 cal to MCAS upper surface chute attachment .50 cal right hand chute is routed through the outer section - keeps upper surface clear Chutes are secured to MCAS via D-rings Chute attachment at bottom of pass through eliminates interference during reloading operations and minimizes service damage FAMILY OF LIGHTWEIGHT magazineS WITH INTEGRATED FEED CHUTES 7.62mm, 3,000 rounds .50 cal, 600 rounds 7.62mm, 1,500 rounds 22 lbs 15.6 lbs 16 lbs • Maintain proven functional features of Dillon design • Optimize can stiffness with integral machined ribs • Integrated handle provisions for 2 man lift • Integrated mounting provisions at base • Magazine interface to MCAS is identical for 7.62mm or .50 cal
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