Journal of Materials Processing Technology Volumes 164-165, 15 May 2005 www.elsevier.com/locate/jmatprotec Contents The classification method and the technical condition evaluation of the critical elements’ material of power boilers in creep service made from the 12Cr—1Mo-V J. Dobrzariski Corrosion resistance of the polymer matrix hard magnetic composite materials Nd—Fe—B L.A. Dobrzariski, M. Drak, J. Trzaska Structure and properties of the cutting tools made from cemented carbides and cermets with the TiN + mono-, gradient- or multi (Ti, Al, Si)N + TiN nanocrystalline coatings L.A. Dobrzariski, K. Gotombek Corrosion resistance of multilayer coatings deposited by PVD techniques onto the brass substrate L.A. Dobrzariski, K. Lukaszkowicz, A. Zarychta, L. Cunha Structure and properties of PVD and CVD coated Al,O, + TiC mixed oxide tool ceramics for dry on high speed cutting processes L.A. Dobrzariski, J. Mikuta Comparison of the structure and properties of the PVD and CVD coatings deposited on nitride tool ceramics L.A. Dobrzariski, D. Pakuta Structure and properties of wear resistance PVD coatings deposited onto X37CrMoV5-1 type hot work steel L.A. Dobrzariski, M. Polok, M. Adamiak New generation of protective coatings intended for the power industry B. Formanek, K. Szymariski, B. Szczucka-Lasota, A. Wilodarcezyk Graphite coating of tool steel by pressure spraying K. Hanada, K. Hatsukano, K. Matsuzaki, K. Umeda, M. Ishiwata, M. Tsukita Study of tool wear and surface roughness in machining of homogenised SiC-p reinforced aluminium metal matrix composite . . . . E. Kiligkap, O. Cakir, M. Aksoy, A. Inan Comparison of the friction and wear properties of titanium and oxidised titanium in dry sliding against sintered high speed steel HS18-0-1 and against C45 carbon steel S. Krol, Z. Zalisz, M. Hepner Vacuum carburizing—process optimization P. Kula, R. Pietrasik, K.D ybowski A study on failure characteristic of spherical pressure vessel H.-S. Lee, J.-H. Yoon, J.-S. Park, Y.-M. Yi The publisher encourages the submission of articles in electronic form thus saving time and avoiding rekeying errors. A leaflet describing our requirements is available from the publisher upon request. CO NTE NTS This journal is part of ContentsDirect, the free alerting service which sends tables of contents by e-mail for Elsevier books and journals. You can register for ContentsDirect online at: e http://contentsdirect.elsevier.com Elsevier B.V. Vili Contents Material removal rate and electrode wear study on the EDM of silicon carbide C.J. Luis, I. Puertas, G. Villa Chemical pipelines material fatigue J. Okrajni, K. Mutwil, M. Ciesla Chemical modification and the attending surface hardness of low alloy steel through medium energy nitrogen ion implantation . . A. Olofinjana, T. Tesfamichael, J.M. Bell Microstructural characterisation of material adhered over cutting tool in the dry machining of aerospace aluminium alloys J.M. Sanchez, E. Rubio, M. Alvarez, M.A. Sebastian, M. Marcos Manganese-nitrogen-sulphur surface layers produced on aluminium alloys ....6.0..6 c.ece. e.te. .eee. ee ns W. Serbiriski Cutting properties of the Al,O, + SiC,,, based tool ceramic reinforced with the PVD and CVD wear resistant coatings ........ (w) M. Sokovié, J. Mikula, L.A. Dobrzariski, J. Kopaé, L. Kose¢, P. Panjan, J. Madejski, A. Piech Growth of corrosion products on thermally sprayed coatings with FeAl intermetallic phases in aggressive environments ........ B. Szezucka-Lasota, B. Formanek, A. Hernas Oxidation models of the growth of corrosion products on the intermetallic coatings strengthened by a fine dispersive Al,O, B. Szezucka-Lasota, B. Formanek, A. Hernas, K. Szymariski Electrochemical corrosion and its influence on magnetic properties of Fe,; ;Si,, ;ByNb,Cu, alloy D. Szewieczek, A. Baron Oxidation resistance of nanocrystalline microalloyed y-TiAl coatings under isothermal conditions and thermal fatigue B.G. Wendler, £. Kaczmarek HVOF coating and laser treatment: three-point bending tests B.S. Yilbas, A.F.M. Arif, M.A. Gondal Characterization of the Co-base layers obtained by laser cladding technique A. Zieliriski, H. Smoleriska, W. Serbiriski, W. Koriczewicz, A. Klimpel Effect of post weld heat treatment on the oxide scaling of Cr—Mo steel weldments A. Al-Mazrouee, R.K.S. Raman, R.N. Ibrahim Comparison of two different nozzles for laser beam welding of AA5083 aluminium alloy A. Ancona, T. Sibillano, L. Tricarico, R. Spina, P.M. Lugara, G. Basile, S. Schiavone Effect of laser welding parameters on the heat input and weld-bead profile K.Y. Benyounis, A.G. Olabi, M.S.J. Hashmi Optimizing the laser-welded butt joints of medium carbon steel using RSM K.Y. Benyounis, A.G. Olabi, M.S.J. Hashmi Repairing of sintered tools using laser cladding by wire E. Capello, D. Colombo, B. Previtali Low-cycle fatigue of friction stir welded Al—Mg alloys M. Czechowski Hydrogen assisted cracking of high-strength weldable steels in sea-water J. Cwiek Comparison of the structures of the hot-work tool steels laser modified surface layers ...0.0.... .c ce.ce e.ee e.ee e ee L.A. Dobrzariski, M. Bonek, E. Hajduczek, A. Klimpel, A. Lisiecki The effect of die design on the production and seam weld quality of extruded aluminum profiles ......................0004 L. Donati, L. Tomesani Arc spray forming J.C. Fang, W.J. Xu, Z.Y. Zhao Welding and environmental test condition effect in weldability and strength of Al alloy K.C. Jang, D.G. Lee, J.M. Kuk, I.S. Kim MERE SENAY AT GaTOPPCINIES OT AV AS WAKES BUTLAEA AC IOOSIES oo 5 Sos 5 ks Shae sa veanes ggg ale ancien Kaw Sle s waNS sds “Sle Senentr wep A. Klimpel, L.A. Dobrzariski, A. Lisiecki, D. Janicki Abrasion resistance of GMA metal cored wires surfaced deposits A. Klimpel, L.A. Dobrzariski, D. Janicki, A. Lisiecki A study of worn wear plates of fan blades of steel mill fumes suction system A. Klimpel, L.A. Dobrzariski, D. Janicki The study of properties of Ni-W,C and Co—-W,C powders thermal sprayed deposits .... 0.0c.ece ce.ce e.ee eens 1068 A. Klimpel, L.A. Dobrzariski, A. Lisiecki, D. Janicki Contents Structure and properties of the heat-affected zone of duplex steels welded joints J. Nowacki, A. Lukojé The influence of welding heat input on submerged arc welded duplex steel joints imperfections J. Nowacki, P. Rybicki Effect of forming and calibration operations on the final shape of large diameter welded tubes G. Palumbo, L. Tricarico A neutron diffraction study of residual stress due to welding A. Paradowska, J.W.H. Price, R. Ibrahim, T. Finlayson Meeting challenges in welding of aluminum alloys through pulse gas metal arc welding ...............c0e. .ce0e 0ee0ee e P. Praveen, P.K.D.V. Yarlagadda Advancements in pulse gas metal arc welding P. Praveen, P.K.D.V. Yarlagadda, M.J. Kang The use of Nd:YAG laser weld for large scale volume assembly of automotive body in white A. Ribolla, G.L. Damoulis, G.F. Batalha Absorbed energy in laser truing of a small vitrified CBN grinding wheel X.Y. Wang, Y.B. Wu, J. Wang, W.J. Xu, M. Kato Fuzzy regression method for prediction and control the bead width in the robotic arc-welding process ................0.005. Y. Xue, I.S. Kim, J.S. Son, C.E. Park, H.H. Kim, B.S. Sung, I.J. Kim, H.J. Kim, B.Y. Kang Experimental and numerical simulation of tube hydroforming (THF) J.P. Abrantes, A. Szabo-Ponce, G.F. Bataii a Numerical modelling of orthogonal cutting: influence of numerical parameters M. Barge, H. Hamdi, J. Rech, J.-M. Bergheau Numerical simulation of three-rolls cross-wedge rolling of hollowed shaft J. Bartnicki, Z. Pater Experimental and numerical analysis of metal injection molded products .....0.00 c.c. ..0c.et0t0e 0ee e C. Binet, D.F. Heaney, R. Spina, L. Tricarico Analysis of the influence of back-pull in drawing process by the finite element method A.M. Camacho, R. Domingo, E. Rubio, C. Gonzalez Simulation of composite microregions solidification process M. Cholewa Simulation of solidification process for composite micro-region with incomplete wetting of reinforcing particle M. Cholewa Numerical modelling of fatigue crack’s initiation in rolling contact of sintered steels... 2.0.0..ce. eee J.-B. Delbos, G. Kermouche, J. Rech, H. Hamdi, H. Zahouani Employment of the finite element method for determining stresses in coatings obtained on high-speed steel with the PVD process L.A. Dobrzariski, A. Sliwa, W. Kwasny 3D simulation of glass forming process E. Feulvarch, N. Moulin, P. Saillard, T. Lornage, J.-M. Bergheau Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools W. Grzesik, M. Bartoszuk, P. Nieslony Numerical approach to forging process of a gear with inner cam profile using FEM G.-J. Kang, W.-J. Song, J. Kim, B.-S. Kang, H.-J. Park Comparison between finite element method and analytical methods for studying wire drawing processes ................005- 1218 C.J. Luis, J. Leon, R. Luri A three-dimensional simulation of shot peening process using multiple shot impacts ......0.00 .c.e.e0 00e0e eee 1226 G.H. Majzoobi, R. Azizi, A. Alavi Nia Numerical modelling of cross-wedge rolling process of ball pin Z. Pater, J. Bartnicki, G. Samotyk A numerical analysis of the formability of unstable austenitic steels .... 2.0.00... eecteen en e eens J. Serri, M. Martiny, G. Ferron Modeling of pressure-sensitive materials using a cap plasticity theory in extended finite element method A. Shamloo, A.R. Azami, A.R. Khoei Modelling of formula for flow stress of a magnesium alloy AZ31 sheet at elevated temperatures ............-.0 6000020005. H. Takuda, T. Morishita, T. Kinoshita, N. Shirakawa x Contents Experimental and numerical biomechanical analysis of vascular stent W. Walke, Z. Paszenda, J. Filipiak The FEM analysis of the behavior of a welded column-joist joint under seismic loading H.T. Yalcin, M. Vural, A. Akkus The expansion of the synthesized structures of mechanical discrete systems represented by polar graphs ................++4- A. Buchacz An overview of data acquisition system for cutting force measuring and optimization in milling M. Milfelner, F. Cus, J. Balic Surface roughness prediction model by design of experiments for turning machinable glass-ceramic (Macor) M.A. Dabnun, M.S.J. Hashmi, M.A. El-Baradie Design and optimisation of conformal cooling channels in injection moulding tools ......... 6.6.6 ccc e cee eee eee ee D.E. Dimla, M. Camilotto, F. Miani The method of the production flow synchronisation using the meta-rule conception A. Dobrzariska-Danikiewicz, D. Krenczyk Intelligent interface in a flexible production environment I. Drstvensek, I. Pahole, M. Kovacic, J. Balic Modelling and synthesis of discrete—continuous subsystems of machines with damping A. Dymarek, T. Dzitkowski Prediction of total manufacturing costs for stamping tool on the basis of CAD-model of finished product M. Ficko, I. DrstvenSek, M. Brezoénik, J. Bali¢, B. Vaupotic The use of networked IPC techniques in hybrid description of a simulation model K. Foit, J. Swider Increasing the stability of the deep drawing process by simulation-based optimization G. Gantar, K. Kuzman, B. Filipi¢ Artificial intelligence applied to automatic supervision, diagnosis and control in sheet metal stamping processes .............. C. Garcia fein ar 0a CAL CAR c/o ©.7 /15c1 11 at aa asa ne ne OP a Pr eee ere Se C. Grabowik, K. Kalinowski, Z. Monica Modeling of manufacturing systems and robot motions G.G. Kost, R. Zdanowicz Evolutionary programming of CNC machines M. Kovacic, M. Brezocnik, I. Pahole, J. Balic, B. Kecelj The deadlock protection method used in the production systems D. Krenczyk, A. Dobrzariska-Danikiewicz An intelligent system for selection of die-set of metal stamping press tool S. Kumar, R. Singh Measurement of geometric errors in a miniaturized machine tool using capacitance sensors ........ 0.0.0... eee eee eee eee 1402 J.H. Lee, $.H. Yang A problem of emphasizing features of a surface roughness by means the Discrete Wavelet Transform V. Niola, G. Nasti, G. Quaremba Rapid prototyping processes give new possibilities to numerical copying techniques I. Pahole, I. Drstvensek, M. Ficko, J. Balic Failure mode analysis using axiomatic design and non-probabilistic information M. Pappalardo, A. Naddeo Modeling of manufacturing processes by learning systems: The naive Bayesian classifier versus artificial neural networks M. Perzyk, R. Biernacki, A. Kochariski Hybrid graphs in modelling and analysis of discrete-continuous mechanical systems A. Sekala, J. Swider Physical and geometrical data acquiring system for vibration analysis software J. Swider, P. Michalski, G. Wszotek Testing device for electrical car networks J. Swider, G. Wszolek, A. Baier, G. Ciupka, O. Winter Programmable controller designed for electro-pneumatic systems J. Swider, G. Wszotek, W. Carvalho Contents Modelling of mechanical systems vibrations by utilisation of GRAFSIM software G. Wszotek Fuzzy control strategy for an adaptive force control in end-milling U. Zuperl, F. Cus, M. Milfelner Experimental and numerical analysis of natural convection for Al-5.5% Cu alloy S.N. Akour, M.A. Jarrah Buckling limit diagrams (BLDs) of interstitial free steels (IFS): Comparison of experimental and finite element analysis E. Bayraktar, N. Isac, G. Arnold Solution for a cracked piezoelectric plate subjected to variable load on plastic zones under mode-I deformation R.R. Bhargava, N. Saxena Methodology of the mechanical properties prediction for the metallurgical products from the engineering steels using the Artificial Intelligence methods 1500 L.A. Dobrzariski, M. Kowalski, J. Madejski 1510 R. Hunter, A. Vizan, J. Pérez, J. Rios Structure, physical properties and fractal character of surface topography of the Ti + TiC coatings on sintered high speed 1519 W. Kwasny, L.A. Dobrzariski Rheological parameters identification using in situ experimental data of a flat die extrusion 1524 N. Lebaal, S. Puissant, F.ivi. Schmidt Strain and temperature analysis of AA-1370 processed by ECAE at different temperatures 1530 C.J. Luis, R. Luri, J. Leon Under surface pressure sensing technique for the evaluation of contact stresses 1537 R. Lupoi, FH. Osman Algorithm of the mould thermal parameters identification in the system casting—mould—environment 1544 E. Majchrzak, J. Mendakiewicz, A.P. Belkhayat Modeling the combined effects of temperature and frequency on fatigue crack growth of chlorinated polyvinyl chloride 1550 F. Saghir, N. Merah, Z. Khan, A. Bazoune Genetic equation for the cutting force in ball-end milling 1554 M. Milfelner, J. Kopac, F. Cus, U. Zuperl Evolutionary design of generalized polynomial neural networks for modelling and prediction of explosive forming process 156] N. Nariman-Zadeh, A. Darvizeh, A. Jamali, A. Moeini Experimental and numerical study of optimal die profile in cold forward rod extrusion of aluininum 1572 M. Noorani-Azad, M. Bakhshi-Jooybari, S.J. Hosseinipour, A. Gorji Industrial application of surface area calculating system (SACS) in non-axisymmetric deep drawing process ................. 1578 D.H. Park, P.K.D.V. Yarlagadda A mathematical approach for analyzing ultra precision positioning system with compliant mechanism S.R. Park, S.H. Yang Spacing roughness parameters study on the EDM of silicon carbide I. Puertas, C.J. Luis, G. Villa An experimental investigation of fixture-workpiece contact behaviour for the dynamic simulation of complex fixture—workpiece systems S. Ratchev, K. Phuah, G. Lammel, W. Huang Application of genetic methods in materials’ design W. Sitek, L.A. Dobrzariski A study on on-line learning neural network for prediction for rolling force in hot-rolling mill J.-S. Son, D.-M. Lee, I.-S. Kim, S.-G. Choi Analytical and numerical analysis of bursting failure prediction in tube hydroforming W.-J. Song, S.-W. Kim, J. Kim, B.-S. Kang Testing of machinability of mould steel 40CrMnMo7 using genetic algorithm A. Stoi¢, J. Kopa¢é, G. Cukor Mathematical description and evaluation of cavitation erosion resistance of materials M. Szkodo xli Contents Application of neural networks for designing the chemical composition of steel with the assumed hardness after cooling from the austenitising temperature J. Trzaska, L.A. Dobrzariski A numerical simulation of temperature field in plasma-arc forming of sheet metal W.J. Xu, J.C. Fang, X.Y. Wang, T. Wang, F. Liu, Z.Y. Zhao Author Index Subject Index