इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 11865 (2006): Automotive vehicles - Method of conducting waterproofing test [TED 4: Automotive Braking Systems] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 11865:2006 Wi’m7m wl=i-Ffm-m7FFm-T mm TGfa Indian Standard AUTOMOTIVE VEHICLES — METHOD OF CONDUCTING WATERPROOFING TEST (First Revision) lCS 43.020 0 BIS2006 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DE LHI 110002 october 2006 Price Group 2 Automotive Braking Systems, VehicleTesting and Performance Evaluation Sectional Committee, TED 4 , FOREWORD This Indian Standard (First Revision) wasadopted bythe Bureau ofIndian Standards, afterthe draft finalized by the Automotive Braking Systems, Vehicle Testing and Performance Evaluation Sectional Committee hadbeen approved bythe Transport Engineering Division Council. The fittings, doors, windows andthe construction ofthe body ofanautomotive vehicle shall besuchthat there is no ingress of water into itduring rainy season. This standard gives procedure to conduct water proofing test on automotive vehicles by creating test conditions similartothose inrainy seasontowhich anautomotive vehicle is likelytobeexposed. This procedure intendstoprovide forauniform practice toassesswaterproofing ofvehicles. The standard was first published in 1986. This revision has been taken up to update the testprocedure and to include various terms used for clear interpretation, togive details oftest facility indicating types ofnozzles used, distance between them, flowrate andpressure ofwater, etc,used during thetest. !S 11865:2006 Indian Standard AUTOMOTIVE VEHICLES — METHOD OF CONDUCTING WATERPROOFING TEST (First Revision) 1 SCOPE pattern for maximum surface coverage as shown in Fig. 1(A)andFig. 1(B).Thepitchofthesenozzlesshall This standard prescribes the procedure forconducting be 400 mm in both the directions. The flowrate per waterproofing test on all automotive vehicles with nozzle shall be 15 lpm *15 percent and the water enclosed compartments for carriage of passenger/ pressure at the nozzle shall be 200 kPa *15 percent. goods, by creating test conditions similar to those in Atypical layout ofthe facility isshown inFig. 2. rainy seasons to which anautomotive vehicle islikely to be exposed to. 4 PREPARATION OF THE VEHICLE NOTE — This standard is not applicable to the part of the 4.1 The test vehicle shall be fitted with all the vehicle covered with canvas. normal lamps conforming to the manufacturer’s 2 TERMINOLOGY recomtnendations. Thefoltowingterminologiesshallbeusedtodifferentiate 4.2 All doors, windows and ventilators of the test different types of water entry. vehicle shall beclosed. Itshallalsobeseenthat allthe window and door glasses, wind screen, plugs or 2.1 Seepage — Few droplets of water entering the grommets on floor, etc, are free of cracks which may vehicle through any of the doors or glasses and not cause leakage ofwater insidethe test vehicle. wetting thefloorand.finding itswayoutalongtheinner walls. 5 TEST.PROCEDURE 2.2 Wetness — Wettingofthevehicle trimsandwalls 5.1 The test vehicle shall be placed stationary after ofthe vehicle without formation ofthe droplets. thepreparation asdefined in4on.thetestsiteandshall be subjected to the artificial shower for 15min. The 2.3 Leakage — Droplets ofwaterenteringthevehicle engine shall be kept idling, wipers inaction and head through any ofthe fittings, doors, windows orglasses, lightson. plugs or grommets in floor, etc, int he form of a flow and wetting the floor. 5.2 Water entry inside the vehicle shall be observed and its type as defined in 2 shall be recorded. Water 3 TEST FACILITY entry inside the engine compartment, luggage Atestfacilityshallbesetuptomakeanartificialshower comparttnent and in the electrical fittings like head on the test vehicle. It shall consist of a concrete floor lamps, foglamps, indicatorlamps, sidemarker lamps, withadequate facility todrain-out the water.Over this etc, shall also be recorded. floor a super structure of.pipe network shall be built. 6 ACCEPTANCE CRITERIA The super structure shall beof adequate height, width and lengthtoaccomtnodate thetestvehicleunderneath There shall be no water entry of any type into any of it. The size of superstructure shall permit aclearance the enclosed volume such as compartment for driver/ ofO.3.to.1mallaround thevehicle. Thesuperstructure crew/passengers, boot (luggage compartment) and shallbefittedwithspraynozzlesontop,andbothsides. enclosedloadingcompartment orloadbody.There shall The nozzles used shall be of full cone and solid type benowateringressintoheadlamps,foglamps,indicator havingaspray angleof60°andcapableofsquarespray lamps,side marker lamps, etc. I IS 11865:2006 1A Nozzle (60°) of Full Cone and Solid Type Water Spray mm Nozzle Angle = 600 Distance Between = 0.5 m Surface and Nozzle 1B Typical Spacing for Nozzles (60°) for Maximum Surface Coverage at 500 mm Distance FIG. 1 NOZZLE(6W’)ANDSPACINGWRMAXIMUMSURFACECOVERAGE 2 . I II I I ,,. I + + 1, ,!!l!I II ‘ i - ” - - l 3 d000 n I S 1 1 8 6 5 :2 0 0 6 Bureau of Indian Standards BIS is a-statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the -activities of standardization, marking and quality certification of goods and attending to connected matters inthe country. , Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards asthe-need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments isreaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it istaken up for revision. Users of Indian Standards should ascertain that they are inpossession ofthe latest amendments or edition byreferring tothe latest issue of ‘BIS Catalogue’ and’ Standards :Monthly Additions’. This Indian Standard has been developed from Doc :No. TED 4(509). Amendments Issued Since Publication Amend No. Date of Issue Text Affected BUREAU OF INDIAN STANDARDS Headquarters : Manak Bhavan, 9Bahadur Shah Zafa r Marg, New Delhi 110002 Telegrams :Manaksanstha Telephones :23230131,23233375,2323 9402 (Common to all offices) Regional Offices : Telephone Central : Manak Bhavan, 9 Bahadur ShahZafar Marg 23237617 NEW DELHI 110002 { 23233841 Eastern : 1/14C.I.T. Scheme VII M,V. 1.P.Road, Kankurgachi 23378499,23378561 KOLKATA 700054 { 23378626,23379120 Northern : SCO 335-336, Sector 34-A, CHANDIGAIU-”160 022 2603843 {2609285 Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 22541216,22541442 { 22542519,2254231-5 Western :Manakalaya, E9 MIDC, Marol, Andheri (East) ~ 28329295,28327858 MUMBAi 400093 128327891,28327892 Branches : AHMEDA-BAD.BANGAL.ORE.BHOPAL. BHUBANESHWAR. COIMBATORE~FAKIDABAD. GI=IAZIABAD. GUWAHATI. HYDERA BAD. JAIPUR. KANPUR. LUC-KNOW. NAGPUR; NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISA-KHAPATNAM. Printed atRabhat Offset Press.New Ddhi-2