इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 11003-1 (2005): Hydraulic Fluid Power - Mounting dimensions for single Rod Cylinders 160 Mpa (160 bar) : Part 1 Medium Series [PGD 16: Fluid Power] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 11003( Part 1 ) :2005 ISO 6020-1:1998 m@M7=m \n Wi’lw dQ$#lQlco mvmr?– W * f?%iw ?4-m-FT, * 16 +IIWO d(160m) ml Wu@al (~ ywff~ ) Indian Standard HYDRAULIC FLUID POWER — MOUNTING DIMENSIONS FOR SINGLE ROD CYLINDERS, 16 MPa ( 160 bar ) SERIES PART 1 MEDIUM SERIES First Revision ) ( ICS 23.100.20 @ BIS 2005 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 h~Ch 2005 Price Group 6 Hydraulic Fluid Power Systems Sectional Committee, MGP 15 NATIONAL FOREWORD This Indian Standard ( Part 1 ) ( First Revision ) which is identical with ISO 6020-1 :1998 ‘Hydraulic fluid power — Mounting dimensions for single rod cylinders, 16 MPa ( 160 bar ) series — Part 1 : Medium series’ issued by the International Organization for Standardization ( ISO ) was adopted by the Bureau of Indian Standards on the recommendations of the Hydraulic Fluid Power Systems Sectional Committee and approval of the Medical Instruments, General and Production Engineering Division Council. This standard was first published in 1984 based on ISO 6020-1 :1980 ‘Hydraulic fluid power — Single rod cylinders — Mounting dimensicms — 160 bar ( 16000 kPa ) series — Part 1 :Medium series’. The ISO Standard has since been revised as ISO 6020-1 :1998. To align the standard with international practices, the sectional committee, dealing with the subject, decided to reviseIS11003 (Part 1) :1984 by adopting ISO 6020-1 :1998 as Indian Standard under dual numbering system. In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure within an enclosed circuit. One component of such systems is the fluid power cylinder. This is a device which converts power into linear mechanical force and motion. Itconsists of a movable element, that is a piston and piston rod, operating within a cylindrical bore. IS 11003 consists of the following parts under the general title ‘Hydraulic fluid power — Mounting dimensions for single rod cylinders, 16 MPa ( 160 bar) series’ : Part 1 Medium series ( first revision) Part 2 Compact series ( first revision) The text of the ISO Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention is particularly drawn to the following: a) Wherever the words ‘International Standard’ appear referring to this standard, they should be read as ‘Indian Standard’. b) Comma ( , ) has been us e d as a decimal marker in the International Standard while in Indian Standards, the current practice is to use a point ( .) as the decimal marker. Inthis adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their places are listed below along with their degree of equivalence for the editions indicated: International Standard Corresponding Indian Standard Degree of Equivalence ISO 3320 : 1987 Fluid power IS 8208:2004 Fluid power systems Identical systems and components — and components — Cylinder bores Cylinder bores and piston rod and piston rod diameters — Metric diameters — Metric series series ( first revision) ISO 4395:1978 Fluid power systems Is 13533 : 1992 Fluid power do and components — Cylinders — cylinders — Piston rod thread Piston rod thread dimensions and dimensions and types types ISO 5598:1985 Fluid power systems IS 10416:1992 Fluid power systems do and components — Vocabulary and components — Vocabulary ( first revision) (?Xontinued on mm cover) IS 11003(Partl) :2005 ISO 6020-1 :1998 Indian Standard HYDRAULIC FLUID POWER — MOUNTING DIMENSIONS FOR SINGLE ROD CYLINDERS, 16 MPa ( 160 bar ) SERIES PART 1 MEDIUM SERIES First Revision ) ( 1 Scope This part of ISO 6020 establishes metric mounting dimensions for 16 MPa [160 barn] medium series cylinders as required for interchangeability of commonly used hydraulic cylinders. The medium series dimensions are applicable to round head cylinders with bores from 25 mm to 200 mm and to both round or square head cylinders with bores larger than 200 mm, thus allowing a wider range of applications. They admit larger ports with longer cushions that are particularly suitable for applications requiring higher velocity and rapid decelerations. NOTE – This part of ISO 6020 allows manufacturers of hydraulic equipment, freedom in the design of metric cylinders and does notrestricttechnical development butdoes provide basic guidelines. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO 6020. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of ISO 6020 are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid international Standards. 1s0 1179-1:— 2), Connections for general use and fluid power — Ports and stud ends with ISO 228-1 threads with e/astorneric or rneta/-to-rneta/ sealing — Part 1: Threaded ports. ISO 3320:1987, F/uid power systems and components — Cylinder bores and piston rod diameters — Metric series. ISO 4395:1978, F/uid power systems and components — Cylinders — Piston rod thread dimensions and types. ISO 5598:1985, F/uid power systems and components — Vocabulary. ISO 6099:1985, fluid power systems and components — Cy/inders — Identification code for mounting dimensions and mounting types. ISO 6149-1:1993, Connections for f/uid power and general use — Ports and stud ends with ISO 261 threads and O-ring sealing — Part 1;Ports with O%g seal in truncated housing. 1) 1bar=O,l MPa=105 Pal MPa=l N/mm2 2) To be published. (Revision ofISO 1179:1981) IS 11003 (Part 1) :2005 IS(I 6020-1 :1998 ISO 6162-1 :J3, Hydrau/ic f/uid power — F/arrge connectors with sp/if or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), ON 13 to DN 127. ISO 6164:1994, Hydrau/ic f/uid power — Four-screw, one-piece square-flange connections for use at pressures of 25 MPa and 40 MPa (250 bar and 400 bar). ISO 8135:— q), Hydraulic fluid power - Single rod cylinders, 16 MPa (160 bar) medium and 25 MPa (250 bar) series — Tolerances. 3 Definitions For the purposes of this part of ISO 6020, the definitions of ISO 5598 and the following apply: 3.1 piston rod: Element that transmits mechanical force and motion from the piston. 4 Dimensions Select dimensions for cylinders manufactured in accordance with this pari of ISO 6020 from tables 1to 6, inclusive. Select dimensions for ports and flanges from table 7 and the relevant International Standards cited therein. All dimensions and mounting styles in this part of tSO 6020 are Iabelled with codes in accordance with ISO 6099. All cylinder tolerances shall be in accordance with ISO 8135. 5 Bore sizes This part of ISO 6020 includes the following bore sizes, in millimetres, for this medium series: 25–32–40-50-63-80–100-125– 160–200–250-320-400-500 6 Mounting styles This part of ISO 6020 includes the following mounting styles: — MF1: Head rectangular flange mounting (see figure 2 and table 2) — MF2: Cap rectangular flange mounting (see figure 2 and table 2) — MF3: Head circular flange mounting (see figure 3 and table 3) — MF4: Cap circular flange mounting (see figure 3 and table 3) — MP3: Cap fixed eye mounting (see figure 4 and table 4) — MP4: Cap detachable eye mounting (see figure 4 and table 4) — MP5: Cap fixed eye with spherical plain bearing mounting (see figure 4 and table 4) — MP6: Cap detachable eye with spherical plain bearing mounting (see figure 4 and table 4) — MS2: Side lugs mounting (see figure 5 and table 5) — MT4: Intermediate fixed or movable trunnion (male) mounting (see figure 6 and table 6) 3) To be published. (Partial revision ofISO 6162:1994) 4) To be published. (Revision ofISO 8135:1986) 2 IS 11003 (Part 1) :2005 ISO 6020-1 :1998 7 Piston rod characteristics 7.1 This part of ISO 6020 covers piston rods having a shouldered male thread end; see figure 1 and table 1 for basic dimensions. 7.2 Internality threaded rod ends shall be in conformance with ISO 4395. 8 Identification statement (reference to this part of ISO 6020) Use the following statement in test reports, catalogues and sales literature when electing to comply with this International Standard: “Interchangeable cylinder mounting dimensions selected in accordance with ISO 6020-1, Hydrau/ic f/uid power — Mounting dimensions for single rod cylinders, 16MPa (160 bar) series — Pafl 1.’Medium series.” 3 IS 11003 (Part 1) :2005 ISO 6020-1 :1998 A Y PJ + WF *A i A 1 $ s“ & , : .-et---l-’-l: 1 w-l--- I Figure 1— General dimensions Table 1— General dimensions Dimensions inmillimetres 0“1) Bore VE WF ZJ KK MM A Y PJ D M12x 1,25 16 16 25 15 28 150 M12x 1,25 18 16 58 77 56 25,5 M14x 1,5 18 . M14x 1,5 18 18 32 19 32 170 M14x1,5 22 18 64 89 67 30 M16x 1,5 22 M16x 1,5 22 22 40 19 32 190 M16X 1,5 28 22 71 97 78 35 M20 X 1,5 28 M20 X 1,5 28 28 50 24 38 205 M20 X 1,5 36 28 72 111 95 44 M27 X 2 36 M27 X 2 36 36 63 29 45 224 M27 X 2 45 36 82 117 116 54 M33 X 2 45 M33 X 2 45 45 80 36 54 250 M33 X 2 56 45 91 134 130 62 M42 X 2 56 M42 X 2 56 56 100 37 57 300 M42 X 2 70 56 108 162 - 158 75 M48 X 2 63 M48 X 2 70 63 125 37 60 325 M48 X 2 90 63 121 174 192 92 M64 X 3 85 4 IS 11003 (Part 1) :2005 ISO 6020-1 :1998 Table 1 (corrc/uded) nimmwinnc in millimatrae w,, ,,”,,”,”,,” ,,, ,,,,,,,, ,, W,, Q- (yjl) Bore VE WF ZJ KK MM A Y PJ D M64 X 3 90 85 160 41 66 370 M64 X 3 110 85 143 191 238 115 M80 x 3 95 M80 x 3 110 95 200 45 75 450 M80 x 3 140 95 190 224 285 138 M1OOX3 112 M1OOX3 140 112 250 64 96 550 M1OOX3 180 112 — — 365 — M125x4 125 M125x4 180 125 320 71 108 660 M125x4 220 125 — — 455 — M160x4 160 M160x4 220 160 400 90 130 740 M160x4 280 160 — — 565 — M200 X 4 200 M200 X 4 280 200 500 110 163 890 M200 X 4 360 200 — — 645 — M250 X 6 250 NOTE — Ifother piston roddiameters orotherthread types are required, use those identified inISO 3320 and ISO 4395. 1) Dimension OH isoptional and only pertains tothreaded ports. 5