INTERNATIONAL IATG AMMUNITION TECHNICAL 06.80 GUIDELINE Second edition 2015-02-01 Inspection of ammunition IATG 06.80:2015[E] © UN ODA 2015 ii IATG 05.20:2010[E] © UN ODA 2010 IATG 06.80:2015[E] 2nd Edition (2015-02-01) Warning The International Ammunition Technical Guidelines (IATG) are subject to regular review and revision. This document is current with effect from the date shown on the cover page. To verify its status, users should consult the UN SaferGuard IATG project through the United Nations Office for Disarmament Affairs (UNODA) website at: www.un.org/disarmament/un-saferguard/. Copyright notice This document is an International Ammunition Technical Guideline and is copyright protected by the United Nations. Neither this document, nor any extract from it, may be reproduced, stored or transmitted in any form, or by any means, for any other purpose without prior written permission from UNODA, acting on behalf of the United Nations. This document is not to be sold. United Nations Office for Disarmament Affairs (UNODA) United Nations Headquarters, New York, NY 10017, USA E-mail: [email protected] Tel: +1 917 367 2904 Fax: +1 917 367 1757  UN 2015 – All rights reserved i IATG 06.80:2015[E] 2nd Edition (2015-02-01) Contents Contents .................................................................................................................................................. ii Foreword ................................................................................................................................................ iv Introduction ............................................................................................................................................. v Inspection of ammunition ........................................................................................................................ 6 1 Scope ................................................................................................................................................ 6 2 Normative references ....................................................................................................................... 6 3 Terms and definitions ....................................................................................................................... 6 4 Types of inspection ........................................................................................................................... 7 5 Safety during processing .................................................................................................................. 7 6 Condition classification of ammunition (LEVELS 2 AND 3) ............................................................ 8 6.1 Ammunition condition groups and codes ...................................................................................................... 9 7 Markings ......................................................................................................................................... 10 8 Seals ............................................................................................................................................... 11 9 Common inspection points (LEVEL 2)............................................................................................ 11 9.1 Lot / Batch Numbers ................................................................................................................................... 11 9.2 Rust identification ........................................................................................................................................ 11 9.3 Fuze covers ................................................................................................................................................ 11 9.4 Fuze plugs .................................................................................................................................................. 11 9.5 Gauging ...................................................................................................................................................... 11 9.6 Luting .......................................................................................................................................................... 12 9.7 Torque......................................................................................................................................................... 12 10 Specific to type inspection points ................................................................................................. 12 11 Safe to Move (STM) inspections .................................................................................................. 13 11.1 STM certification – post explosion hazards (LEVEL 3) ............................................................................. 13 12 Documentation ............................................................................................................................. 14 Annex A (normative) References ......................................................................................................... 15 Annex B (informative) References ....................................................................................................... 16 Annex C (informative) Guidance on physical inspection of ammunition (LEVEL 2) ............................. 17 Annex D (normative) Specific to type inspection points – Burning fuzes ............................................ 19 Annex E (normative) Specific to type inspection points – Cartridges propelling ................................. 20 Annex F (normative) Specific to type inspection points – Cartridges signal ........................................ 24 Annex G (normative) Specific to type inspection points – Charges propelling .................................... 25 Annex H (normative) Specific to type inspection points – Cord detonating ......................................... 27 Annex J (normative) Specific to type inspection points – Demolition charges .................................... 28 Annex K (normative) Specific to type inspection points – Detonators ................................................. 30 Annex L (normative) Specific to type inspection points – Exploder pellets ......................................... 32 Annex M (normative) Specific to type inspection points – Explosives bulk ......................................... 33 Annex N (normative) Specific to type inspection points – Fuzes and gaines ...................................... 34 ii IATG 06.80:2015[E] 2nd Edition (2015-02-01) Annex P (normative) Specific to type inspection points – Grenades hand .......................................... 37 Annex Q (normative) Specific to type inspection points – Igniters ...................................................... 40 Annex R (normative) Specific to type inspection points – Mines ......................................................... 41 Annex S (normative) Specific to type inspection points – Mortar bomb augmenting cartridges ......... 43 Annex T (normative) Specific to type inspection points – Mortar bomb (HE and Practice) ................. 44 Annex U (normative) Specific to type inspection points – Mortar bomb (smoke and illuminating) ...... 49 Annex V (normative) Specific to type inspection points – Mortar bomb (primary cartridges) .............. 54 Annex W (normative) Specific to type inspection points – Primers and tubes .................................... 56 Annex X (normative) Specific to type inspection points – Pyrotechnics .............................................. 59 Annex Y (normative) Specific to type inspection points – Rockets (anti-tank) .................................... 60 Annex Z (normative) Specific to type inspection points – Shell HE (base fuzed) ................................ 62 Annex AA (normative) Specific to type inspection points – Shell HE (nose fuzed or plugged) ........... 65 Annex AB (normative) Specific to type inspection points – Shell (smoke and illuminating) ................ 70 Annex AC (normative) Specific to type inspection points – Shot (APFSDS, APDS and practice DS) 75 Annex AD (normative) Specific to type inspection points – Small arms ammunition .......................... 77 Amendment record ............................................................................................................................... 79 ii i IATG 06.80:2015[E] 2nd Edition (2015-02-01) Foreword In 2008, a United Nations group of governmental experts reported to the General Assembly on problems arising from the accumulation of conventional ammunition stockpiles in surplus.1 The group noted that cooperation with regard to effective stockpile management needs to endorse a ‘whole life management’ approach, ranging from categorisation and accounting systems – essential for ensuring safe handling and storage and for identifying surplus – to physical security systems, and including surveillance and testing procedures to assess the stability and reliability of ammunition. A central recommendation made by the group was for technical guidelines for the stockpile management of ammunition to be developed within the United Nations. Subsequently, the General Assembly welcomed the report of the group and strongly encouraged States to implement its recommendations.2 This provided the mandate to the United Nations for developing ‘technical guidelines for the stockpile management of conventional ammunition’, now commonly known as International Ammunition Technical Guidelines (IATG). The work of preparing, reviewing and revising these guidelines was conducted under the United Nations SaferGuard Programme by a technical review panel consisting of experts from Member States, with the support of international, governmental and non-governmental organisations. In December 2011 the General Assembly adopted a resolution3 that welcomed the development of IATG and continued to encourage States’ to implement the recommendations of the Group of Government Experts;1 the GGE Report included a recommendation that States’ use the IATG on a voluntary basis. The resolution also encouraged States’ to contact the United Nations SaferGuard Programme with a view to developing cooperation and obtaining technical assistance. These IATG will be regularly reviewed to reflect developing ammunition stockpile management norms and practices, and to incorporate changes due to amendments to appropriate international regulations and requirements. This document forms part of the Second Edition (2015) of IATG, which has been subjected to the first five-yearly review by the UN ODA Ammunition Expert Working Group. The latest version of each guideline, together with information on the work of the technical review panel, can be found at www.un.org/disarmament/un-saferguard/. 1 UN General Assembly A/63/182, Problems arising from the accumulation of conventional ammunition stockpiles in surplus. 28 July 2008. (Report of the Group of Governmental Experts). The Group was mandated by A/RES/61/72, Problems arising from the accumulation of conventional ammunition stockpiles in surplus. 6 December 2006. 2 UN General Assembly (UNGA) Resolution A/RES/63/61, Problems arising from the accumulation of conventional ammunition stockpiles in surplus. 2 December 2008. 3 UN General Assembly (UNGA) Resolution A/RES/66/42, Problems arising from the accumulation of conventional ammunition stockpiles in surplus. Adopted on 02 December 2011 and dated 12 January 2012. iv IATG 06.80:2015[E] 2nd Edition (2015-02-01) Introduction This IATG introduces recommended procedures for the inspection of generic types of ammunition. Such inspections may be required; 1) where ammunition has been damaged; 2) where faults and defects in the ammunition type are suspected; 3) as part of a routine inspection or surveillance programme; 4) as a Safe to Move inspection. The procedures are equally as applicable for permanent, field or temporary locations, although the depth of the inspection and repair regime may necessarily be limited under field conditions. This IATG should be consulted in parallel with IATG 07.20:2015[E] Surveillance and in-service proof, which provides more useful information on the rationale for a surveillance regime and the impact of climatic and environmental conditions on ammunition shelf life. v IATG 06.80:2015[E] 2nd Edition (2015-02-01) Inspection of ammunition 1 Scope This IATG describes the recommended procedures for the inspection of generic types of ammunition. Such inspections may be required; 1) where ammunition has been damaged; 2) where faults and defects in the ammunition type are suspected; 3) as part of a routine inspection or surveillance programme; 4 4) as a Safe to Move inspection for ammunition that has been involved in an explosion. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. A list of normative references is given in Annex A. Normative references are important documents to which reference is made in this guide and which form part of the provisions of this guide. A further list of informative references is given at Annex B in the form of a bibliography, which lists additional documents that contain other useful information on the inspection of explosive facilities. 3 Terms and definitions For the purposes of this guideline the following terms and definitions, as well as the more comprehensive list given in IATG 01.40:2015(E) Terms, definitions and abbreviations, shall apply. In all modules of the International Ammunition Technical Guidelines, the words 'shall', 'should', 'may' and 'can' are used to express provisions in accordance with their usage in ISO standards. a) 'shall' indicates a requirement: It is used to indicate requirements strictly to be followed in order to conform to the document and from which no deviation is permitted. b) 'should' indicates a recommendation: It is used to indicate that among several possibilities one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required, or that (in the negative form, 'should not') a certain possibility or course of action is deprecated but not prohibited. c) 'may' indicates permission: It is used to indicate a course of action permissible within the limits of the document. d) ‘can’ indicates possibility and capability: It is used for statements of possibility and capability, whether material, physical or casual. 4 Also see IATG 07.20:2015[E] Surveillance and in-service proof. 6 IATG 06.80:2015[E] 2nd Edition (2015-02-01) 4 Types of inspection There may be three types of ammunition inspection; a) Routine, as part of a planned inspection or surveillance programme in the ammunition processing area of an explosives facility. Routine tasks can include: i) initial acceptance from the manufacturer; ii) preparation of the ammunition for in-service proof firing; iii) prior to issue, including fractioning of the contents of containers; iv) on receipt of ammunition from unit storage (Returned Ammunition Group task); or v) special inspection to confirm condition or quality. This may also be a type of Technical Inspection. A simple inspection checklist is at Annex C for information. b) Technical, where faults or defects in the ammunition type are suspected. This should usually either; 1) take place in the ammunition processing area of an explosives facility; or 2) during the investigation of an ammunition accident in the field;5 or c) Safe to Move (STM), where ammunition has been damaged or subjected to unusual external forces and stimuli (such as an explosion within an ammunition storage area). Or where ammunition is to be returned from units to ammunition depots. All ammunition processing (inspection) operations, with the exception of those undertaken as an EOD task, shall only take place in a building approved for the purpose, (IATG 05.20:2015[E] Types of building for explosives storage and 06.50:2015[E] Special safety precautions. 5 Safety during processing A risk assessment shall be carried out prior to starting any ammunition processing activity; visual inspection shall count as a processing activity. This should be in accordance with the guidelines contained within IATG 02.10:2015[E] Introduction to risk management principles and processes and the specific requirements of this IATG. The minimum information of the hazardous properties of the explosive article for processing should be available for the individual carrying out the risk assessment: a) design drawings; b) previous processing technical instructions for the type of explosive article; c) sensitiveness data;6 d) chemical stability information;7 e) hazard classification codes;8 and 5 See IATG 11.20:2015[E] Ammunition accident investigation methodology. 6 This should be available from an Explosives Hazard Data Sheet, which is available from the manufacturer. 7 This should be available from the records maintained in accordance with IATG 07.20:2015[E] Surveillance and in-service proof. 8 This should be available from the records initiated under IATG 03.10:2015[E] Inventory management. 7 IATG 06.80:2015[E] 2nd Edition (2015-02-01) f) health hazards.9 Any risk assessment should start from the perspective of remote processing or testing wherever possible, but if this is considered not to be necessary, or reasonably practicable, then established and tested processes should be used. The risk assessment should direct the selection of the most appropriate tools, equipment and processing to be used. Examples are shown in Table 1: Appropriate tools, Findings Details equipment or process Explosive dust risk Bare, exposed explosive will be present during  Category C Ammunition Process the process; hence explosive dust may be Building required.10 present. Low sensitiveness11 The hazard data sheet suggests that the  Anti static measures required. explosive is very vulnerable to initiation by  Non-sparking tools. static electricity.  Anti-static floor.  Personal earthing equipment. Explosion risk Disassembly requires high force to gain  Remote process needed. access to munition, hence the risk of  Operator protected behind explosion. armoured screen. Irritant fumes The re-painting process requires the use of  Protective face masks to be worn. paint that produces irritant fumes. Table 1: Example risk assessment findings The findings of the risk assessment should be formally recorded and other documentation amended as necessary, for example: a) the explosive limits licence12 may require a temporary reduction in permitted net explosive quantity (NEQ) during the period of the processing task; or b) standard inspection and repair instructions (I&RI) may require amendment. All processes used for the inspection and repair of ammunition shall be covered by an inspection and repair instruction (I&RI) (see Annex D to IATG 07.10:2015[E] Safety and risk reduction). 6 Condition classification of ammunition (LEVELS 2 AND 3) 13 All ammunition and explosives should be classified14 or reclassified as to their condition, during any inspection process. The ammunition condition is used to define the degree of serviceability of the ammunition and the degree of any constraints imposed on its use. National authorities should be aware that the declared ammunition ‘shelf life’ is an indication of the performance capability of the ammunition and not necessarily just its safety or stability in storage; only physical inspection and ammunition surveillance can determine this. 9 See Footnote 6. 10 See Clause 4 of IATG 05.40:2015[E] Safety standards for electrical installations for definition of building electrical categories. 11 This is not the same as sensitivity. See definitions in IATG 01.40:2015[E] Glossary and definitions. 12 See IATG 02.30:2015[E] Licensing of explosive facilities. 13 Also included in IATG 03.10:2015[E] Inventory management. 14 Best ammunition management practice further recommends that ammunition should also be classified by their Dangerous Goods Classification and UN Serial Number, Hazard Division, Compatibility Group and Hazard Classification Code. (See IATG 01.50 UN Explosive hazard classification system and codes for further details). 8