TRAINING MANUAL Innovative Approaches in Processing and Packaging of Milk and Milk Products th 27 National Training July 19 – Aug ust 08, 2013 Er. P.S. Minz Course Director Dr. P. Narender Raju Mr. G.S. Meena Course Co-Directors CENTRE OF ADVANCED FACULTY STUDIES IN DAIRY PROCESSING Dairy Technology Division NATIONAL DAIRY RESEARCH INSTITUTE (Deemed University) (Indian Council of Agricultural Research) KARNAL – 132 001 (Haryana), India www.dairyprocessingcaft.com Published by : Dr. A. A. Patel Head, Dairy Technology Division & Director, CAFT in Dairy Processing Cover Page Designed by : Dr. P. Narender Raju Er. P.S. Minz All Rights Reserved  No part of this lecture compendium may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photography, recording, or any information storage and retrieval system without the written permission from the Director, NDRI, Karnal. Editing and Compilation : Dr. P. Narender Raju Er. P.S. Minz Mr. Yogesh Khetra Mr. Sathish Kumar M.H. FOREWORD Dairy processing industry is one of the most important segments of Indian processed food industry. Dairying is playing a significant role in ensuring the livelihood security for millions on dairy farmers, besides being providing certain vital nutrients to consumers. “Operation flood” often referred a saga of success story of small holders who joined hands that enable country to become top most producer globally. Various processing technologies have played an important role in easier availability of milk and milk products by enhancing their shelf-life. Recently launched National Dairy Plan (NDP) aims at meeting the projected demand of about 180 million tonnes of milk by 2021-22 and envisages the present share of the organised sector in milk processing from 30 per cent to about 65 per cent by 2021-22. It will require adoption of modern and novel processing technologies. Last few years witnessed major advances in the area of processing, preservation, packaging and quality assurance of food products. Consumer aspiration for dairy products endowed with health promoting components has directed the R & D activities towards novel product formulations and development of technological packages for delivering “wholesome” foods at affordable cost. National Dairy Research Institute has given a lot of impetus on developing newer processing technologies through interdisciplinary scientific investigations for fulfilling the diverse needs of dairy industry and consumers. Several research projects are in progress in this direction. The R&D efforts in these areas will help the Indian food industry to offer safe and nutritious products to consumers and also diversify their product profile to sustain in this competitive world. National Training programme on “Innovations in Processing and Packaging of Milk and Milk Products” under the agies of Centre of Advanced Faculty Training (CAFT) in Dairy Processing is an attempt to provide update information to trainees. The participants attending the training programme of 21 days would have an excellent opportunity for close interaction with the faculty of the CAFT which will assist them in developing meaningful linkages. I am hopeful that the training will be useful for the participants in further developing their concepts of innovative processing and packaging technologies. I am hopeful that the information compiled by the faculty of the course based on intensive literature survey and their own rich experience will be of great benefit to the participants in their teaching and research endeavours. I wish National Training Programme a great success. (A.K. Srivastava) CENTRE OF ADVANCED FACULTY TRAINING IN DAIRY PROCESSING NATIQNAL DAIRY RESEARCHI NSTITUTE W (DeemedU niversity) (Indian Council of Agricultural Research) KARNAL- 13200I (Haryana) India *{is$tr4ffi *#se,.Xt Dr. A. A. Patel Director,C AFT (DP) ACKNOWLEDGEMENT The Indian Councilo f AgriculturalR esearchh ailedt he Divisiono f Dairy Technologyo f NDRIa s a Centreo f Excellencein Dairy Technologyf or its Centre of AdvancedS tudies programme in the VIII plan and subsequentlyre newedi t for subsequentP lansb asedo n admirablep erformance.T he Centreh as recently 'Centre been rechristeneda s of AdvancedF acultyT raining (CAFT)i n Dairy Processingb' y the ICAR.T he CAFT-DPh as been striving to improve and upgradet he teaching,r esearcha nd training capabilitieso f the Divisiona s well as to developc ompetenceo f the faculty memberso f the StateA gricultureU niversitiesb y disseminatingr ecent advancesi n the area of Dairy ProcessingI.n the past, 26 training programmesi n different areaso f dairy processingh ave been successfullyo rganizedb y CAFT.T his is the 27tt'c ourseo n 'Innovative Approaches in Processinga nd Packagingo f Milk and Milk Products' is being conducted during 19thlu ly - 8thA ugust2 013.A s for the pastc oursest,h is coursea lsoe xpectedto be highly usefulf or the participatingr esearchersa nd academicianisn further developingth eir conceptsin the aread airy processing. We expresso ur gratitudet o the IndianC ouncilo f AgriculturalR esearchfo r placingt he responsibilityo f CAFT (Dairy Processingu) pon Dairy TechnologyD ivision.W e alsot ake this opportunity to thank Dr. Kusumakar SharmaA, sst.D irectorG enera(l HRD)f or his keeni nteresti n this programmea nd timely releaseo f funds. We expresso ur sinceret hankst o Dr.A . K. SrivastavaD, irector,N DRI,K arnalf or his constante ncouragement and guidancea nd alsof or providinga ll necessaryfa cilitiesf or organizingt his course.T he continuingi nterest of Dr.G .RP. atil,f oint Director( Academics)N, DRI,K arnal,i n the CAFTp rogrammeo f the Divisioni s gratefully acknowledged, Er. P.S.M inz, Scientist( Dairy Engineering)a nd CourseD irector deservea specialm ention for his diligent effortst hat madet he initiation of this programmea successH. e was very ably supportedb y Dr. p. Narender Rajua nd Mr. G.SM. eena,( ScientistsC, ourseC o-Directorsi)n this endeavourC, ompilationo f variousl ectures into a compendiumi,t s editinga nd formattingi s a very difficult task.W e thank Dr. P.N.R ajuf or his valuable assistancein designingt he coverp ageo f the compendiuma nd formattingt he manuscriptso f the lecturesf or thec ompendium. We are highly indebted to the guest speakers,D r. K. HanumanthaR ao, Principal Scientist& Professor, NationalA cademyo f Agricultural ResearchM anagementH, yderabad;D r. Tanweer Alam, Joint Director, Indian Institute of Packaging,D elhi, Mr. Sayan Banerjee,S r. Executive (Quality Assurance),G ujarat CooperativeM ilk Marketing FederationL imited,A nand and Mr. VenugopalB obby,M anager( Dairy Sales), TetraP akI ndia Ltd.,P unew ho acceptedo ur invitationt o delivere xpertl ecturersa nd contributedt he lecture materialw ell in time. We must conveyo ur specialt hankst o the facultyo f DairyT echnologyD, airy ChemistryD, airy Microbiology, Dairy Engineeringa nd Dairy Economics,S tatistics& Managementf or submissiono f lectures and for committingt hemselvesto active participationi n conductingt he theory and practicalc lasses.W e specially thank the Chairmena nd Memberso f the differentc ommitteesf or their assistancea nd logistics upport.W e are grateful to the technical, ministerial and supporting staff of Dairy TechnologyD ivision for their contributioni n day-to-daya ffairso f the CAFTp rogramme. / | L- Date:I uly 19,201,3. Patel) COMMITTEES FOR ORGANIZATION OF THE 27TH NATIONAL TRAINING ON INNOVATIVE AP PROACHES IN PROCESSING AND PACKAGING OF MILK AND MILK PRODUCTS (19th July – 8th August, 2013) Organizing Committee Dr. A. A. Patel, Director, CAFT Dr. A.K. Dod eja Dr. V.K. Gupta Dr. S. K. Kanawjia Dr. I.K. Sawh ney Er. P.S. Minz, Course Director Dr. P.N. Raju, Course Co-Director Reception Committee Technical Committee Dr. L. Sabikhi (Chairman) Dr. P.N. Raju (Chairman) Mr. H.C. Devaraja Mr. Sathish Kumar M.H. Hospitality Committee Purchase Committee Dr. A.K. Singh (Chairman) Mr. Y. Khetra (Chairman) Mr. G. S. Meena Er. J.K. Dabas Er. Sunil Kumar Tour Com mittee Dr. K. Kha mrui (Chairman) Dr. A.K. Sharma Mr. H.C. Devaraja LIST OF PARTICIPANTS FOR 27th NATIONAL TRAINING 1. Dr. K. Lakshmi Kavitha 2. Dr. E. Naga Mallika Assistant Professor Assistant Professor Dept. of Vet. Microbiology, Dept. of LPT, NTR College of Veterinary Science, NTR College of Veterinary Science, (S.V. Veterinary University, Tirupati) (S.V. Veterinary University, Tirupati) Gannavaram-521101, A.P. Gannavaram-521101, A.P. Email: [email protected] Email: [email protected] Mob: 09951332033 Mob: 09989311104 3. Dr. D.D. Patange 4. Mr. Nitin Kumar Assistant Professor Assistant Professor College of Agriculture, Dept. of Agri. Engineering, Kholapur-416004 Maharashtra Assam University, Silchar-788011, Email: [email protected] Assam Mob: 08421705670 Email: [email protected] Mob: 09401811895 5. Dr. P.K. Bharadwaj 6. Dr. V. Meenakshi Associate Professor Assistant Professor Dept. of LPT, Krishi Vigyan Kendra, Lala Lajpat Rai University of Veterinary and Tamil Nadu Agricultural University, Animal Sciences, Ramanathapuram-623503 Tamil Nadu Hissar-125004, Haryana Email: [email protected] Email: [email protected] Mob: 09444755578 Mob: 09416328790 7. Dr. Chouth Mal Yadav 8. Mr. Nandkumar Ajabrao Mankar Subject Matter Specialist Associate Professor & I/c AHD Krishi Vigyan Kendra, Shri Shivaji Agriculture College, Morshi (MPUAT) Road, Agarpura Chouraya, Amravati-444603, Suwana, PB No. 56, Maharashtra Bhilwara-311001 Rajasthan Email: [email protected] Email: [email protected] Mob: Mob: 09414785280 9. Dr. Nandkishor Onkarrao Khandare 10. Mrs. Chandrani Vilas Memane Assistant Professor Assistant Professor Shri Shivaji Agriculture College, Zonal Agricultural Research Station, Morshi Road, (MPKV, Rahuri), NARP Shenda Park, Amravati-444603, Maharashtra Kholapur-416012, Maharashtra Email: [email protected] Email: [email protected] Mob: 09422857255 Mob: 09421889602 11. Mr. Solanki Akashkumar Kanaiyalal 12. Mr. Chandrahas Sahu Assistant Professor Assistant Professor Dairy Science College, Dept. of Dairy Engineering, Near Ramji Mandir, College of Dairy Science & Food Opp. Balbhawan, Technology, Amreli-365601, Gujarat Chhattisgarh Kamdhenu Email: [email protected] Vishwavidyalaya, Mob: 08460088787 Raipur-492006, Chhattisgarh Email: [email protected] Mob: 09200172864