3 s Table of Contents n Industrial Cabling Solutions Page No. o Introductory Material 4 i Industrial Automation and Control Cables 7 t Industrial Ethernet Cable 13 u Fiber Optic Cable 22 l Fieldbus Paired Cable 31 o Industrial Coaxial Cable 40 S Industrial Twinax Cable 42 Coaxial Ethernet 45 g Interconnect Cable 46 n VFD (Variable Frequency Drive) Cable 47 i Belden Infinity® Flexible Automation Cable 56 l b UL Instrumentation Cable 64 Dual Rated UL/CSA Control Cable 103 a CSA Instrumentation Cable 106 C CSA Control Cable 113 Hook-Up and Lead Wire 127 l a Multi-Conductor Cables 159 i Audio, Control and Instrumentation Cable 161 r High Temperature Control and Instrumentation Cable 169 t Special Audio, Control and Instrumentation Cable 172 s Computer Cable 174 u Fire Alarm Cable 178 d Circuit Integrity SAFE-T-Line® Cable 181 n Computer, Instrumentation and Medical Electronics Cable 184 I MIL-W-16878 (Type B) Conductors 185 Security Systems and Duplex Primary Wire 186 Antenna Rotor Cable 187 Rubber SO Power and Control Cable 187 GreenChoice™ LSZH Cable 188 Paired Cables 189 Audio, Control and Instrumentation Cable 198 Special Audio, Control and Instrumentation Cable 217 Computer Cable 219 GreenChoice LSZH Cable 230 Portable Cordage 231 Technical Information 239 Molded Cable Assemblies For molded cable assemblies, see our Molded Cable Assemblies brochure, available on-line at www.belden.com. 4 Industrial Wire & Cable Nobody Does It Better As a leader in the design and manufacturing of insulated wire and cable for over 110 years, Belden has evolved to a signal transmission solutions provider with a complete product portfolio including cable, connectivity, and networking products. Belden has developed Signal transmission in industrial environments poses unique challenges, requiring products that are rugged, reliable, and designed specifically for high performance in difficult conditions. the most comprehensive Designed and constructed for use in tough, demanding applications, Belden cables hold up to exposure to the harshest conditions: oil, chemicals, ozone, high temperature, physical abuse, line of industrial and other demanding environments. cabling solutions Your Challenges. Our Solutions in the world today. Increasingly, manufacturing productivity depends on automation and seamless data communication. To support the proliferation of your mission-critical signal transmissions, Belden offers a high-quality, high-availability line of industrial cabling and connectivity products. Seamless Connectivity from the Sensor to the Enterprise For the most reliable and robust factory networking, we also offer network switches, I/O modules, and other devices with our GarrettCom, and Lumberg Automation brands. From your petrochemical, automotive manufacturing, pharmaceutical, power generation, water treatment, pulp and paper, food and beverage, or general manufacturing plant to your remote manufacturing locations, various office sites or corporate headquarters — and everywhere within your enterprise — Belden has your particular signal transmission solution. Be Certain with Belden You need a signal transmission partner that elicits confidence in the availability, integrity, and performance of its signal transmission solutions for any application, in any type of environment. Only Belden ensures that its products will be available where and when you need them, that they will be of consistent high quality, and that any and all of your service needs will be met. Belden has developed the most comprehensive line of industrial cabling solutions in the world today. Whether you are networking your factory floor or your process equipment and devices to their controllers and on to the control room, or relaying data between the control room, the engineering department, various office sites or remote manufacturing locations—or operating variable frequency motor drives, continuous motion equipment and other process equipment— Belden has the cabling solution you need. Since productivity depends on seamless data communications, you can rely on Belden to maximize your uptime—dependably and continuously—no matter how tough your environment might be. Belden products provide the reliability and durability required in virtually every industrial application. No matter how great the challenge, there’s a Belden cable product to meet the need. 55 The Belden Difference Product Breadth: Find the cable you need from our vast selection of configurations, shielding options, insulation and jacket materials, high-flex capabilities, and other options. From cables for industrial automation and Industrial Ethernet to hook- up wire and multi-conductor cable, connect with Belden. Product Consistency: Manufactured in ISO certified manufacturing facilities, Belden’s state-of-the-art processes ensure quality in each product. Product consistency for ease of termination and assembly is a mainstay of our products. Precise diameter control of insulation and jacket diameters along with concentric wall thickness ensure fast, reliable supplication in high-speed automated equipment. Shielding: Belden meets the demand for shielding technology with innovative designs in foil and braid configurations for highly effective EMI and RFI protection, Bonded-Pair™ Technology: and 100% shield coverage for improved For optimum performance of paired protection over a wide frequency range. Industrial Ethernet cable, we bond the Our patented Beldfoil design provides conductors in each pair along their electrostatic shielding, while adding longitudinal axis to guarantee uniform strength and extra insulation. The Beldfoil spacing throughout the cable. Maintaining shield is lightweight, strong, flexible, a precise geometry is a key factor and thin, yet extremely effective. in maintaining consistent electrical performance by improving balance and return loss performance. The robust design of Bonded-Pair cables virtually eliminates concerns about stretching and bend radius. Bonded-Pair cables boast significantly higher maximum pulling tensions and tighter bend radii over the recommended guidelines to accommodate real-world installation issues. Nonbonded-Pair Bonded-Pair Nonbonded pairs can lose the uniformity of twist that is essential to consistent electrical performance. 7 s Table of Contents e Industrial Automation and Control Cables Page No. l Introduction 8 b PLC/DCS-to-Cable Cross Reference Guide 9 a Protocol-to-Cable Cross Reference Guide 12 C DataTuff® Industrial Ethernet Cable 13 Cable Selection Guide 14 l Category 5e/6 Cable 15 o Cordsets 20 r Fiber-Optic Cable 22 t Industrial Data Solutions® Paired Cable 31 n FOUNDATION Fieldbus Cable 31 o PROFIBUS Cable 34 C RS-485 PLTC /CM 35 DeviceBus® Cable 36 d Industrial Coaxial Cable 40 n Industrial Twinax Cable 42 Coaxial Ethernet 45 a Interconnect Cable 46 VFD Cable 47 n Cable Cross Reference Guide 48 o Classic and Symmetrical VFD Cable 50 i LSZH VFD Cable 52 t a Armored VFD Cable 54 m CSA VFD Cable 55 Belden Infinity® Flexible Automation Cable 56 o Application Guide 57 600V C-TC + Control Cables (Extreme Flexing) 58 t u FCC Control Cable (Moderate Flexing) 60 Shielded Paired Cable 63 A 75-Ohm Coaxial Cable 63 300V UL Instrumentation Cable 64 l a 300V Power-Limited Tray Cable 65 i Thermocouple Extension Cables and Thermocouple Wire 79 r 600V UL Instrumentation Cable 82 t 600V Tray Cable 84 s 600V UL Control Cable 92 u 600V Type TC Control Cables 93 d 600V MC Armored Cabled 99 n 600V Teck Style Cables: Dual-Rated Type MC/TECK 90 103 I CSA Instrumentation and Thermocouple Cable 106 300V 106 600V 112 CSA Control and Power Cable 114 CSA 600V ACIC and TECK 90 Multi-Conductor Cable 118 Technical Information 124 Molded Cable Assemblies For molded cable assemblies, see our Molded Cable Assemblies brochure, available on-line at www.belden.com. I N D U S T R I A L AU T O M AT I O N & P R O C E S S C O N T R O L CA B L E S 8 Belden IndustrialTuff® Cables Introduction Tough Cables for Innovative Technology Insulation and Jacket Tough Environments Belden formulates many of its own Bonded-Pair™ Cable insulation and jacket compounds. As a Today, more than ever, manufacturing Many DataTuff® Industrial Ethernet result, they provide superior performance productivity depends upon seamless data cables feature Belden’s patented bonded- under a variety of hostile environmental communication and automation systems. pair technology. Bonded-pairs provide conditions. See “Technical Information” And both depend upon high-performance Installable Performance® — superior electrical on pages 125–126 for further details. cabling solutions. performance even after the stresses of Intrinsically Safe Wiring Depend on Belden installation. Bonded-pairs exhibit the most robust and reliable electrical performance In accordance with NEC Article 504, Belden has developed the world’s most in the industry. intrinsically safe cables are colored blue comprehensive line of industrial cabling for easy identification. Belden offers several solutions for applications like yours: whether Shielding industrial cables in intrinsically safe blue you are networking your factory floor or Effective cable shielding for protection to meet your requirements for intrinsically your process equipment and devices to their from noise interference remains critical safe wiring. Contact the NEC and/or your controllers…and on to the control room, or with evolving industrial technology. Belden’s local inspector for specific guidelines. relaying data between the control room, shielding designs and testing methods ensure the engineering department, and remote Custom Capabilities signal integrity and a dependable cable in manufacturing sites — or, all of the above. the presence of electrical noise. Most of our industrial cables are available From your petrochemical, automotive from stock. Many of these are available off manufacturing, pharmaceutical, power Belden’s exclusive patented Beldfoil® design, the shelf from distributors. If you have a new generation, pulp and paper, metals, food with its aluminum/polyester foil, was the or unusual application or you cannot find an and beverage, or general manufacturing first shield to offer 100 percent cable Industrial cable in this catalog section that plant to your corporate headquarters — protection against radiated emission and meets your technical requirements, contact and everywhere in between — Belden has ingress at audio and radio frequencies. Technical Support at 1-800-BELDEN-1. your cabling solution. Armoring Most importantly you can have the peace- of-mind that is inherent with the use of Belden’s innovative armoring technology Belden products since all Belden cables delivers maximum physical protection in are manufactured in ISO 9001:2000 harsh environments. Additional benefits certified facilities to the industry’s highest include reduced cost of conduit, easier standards of quality, using the most installation and re-routing, plus advanced equipment, systems, controls additional shielding. and processes available. Belden has the capability to protect data, Belden cables give you the performance you electronic, instrumentation and control cables need day after dependable day. with interlocking steel or aluminum armor as well as continuous corrugated aluminum armor. Smooth or corrugated protective metal tapes are also available. Overall Jacket Armor Prefix Material Prefix Material 1 PVC 2 Aluminum Interlock 3 CPE 3 Steel Interlock 4 TPE 4 Aluminum Belclad® 5 HDPE 5 Steel Belclad 6 Oil Res. II 6 Copper Belclad 7 Haloarrest® (LSZH) 8 Continuous Armor Example: 343016 is cable part no. 3016 with CPE outer jacket and aluminum Belclad armoring. For more information, contact Belden Technical Support: 1-800-BELDEN-1 • www.belden.com I N D U S T R I A L AU T O M AT I O N & P R O C E S S C O N T R O L CA B L E S 9 PLC/DCS Cable Cross Reference Guide e bl a C PLC/DCS PLC/DCS al Manufacturer System Name Belden Part Number Manufacturer System Name Belden Part Number stri ABB/Bailey FOUNDATION Fieldbus See Protocol listings on page 12 GE Fanuc — DeviceNet See Protocol listings on page 12 du Controls Sensor Device n Industrial IT 800 X A 9880 Network Trunk Cable Networks SDS See Protocol listings on page 12 I Infinet 9880 Network Trunk Cable Honeywell Access 4000 System 9248 RG-6 PVC 9463 Blue Hose® (Standard) FOUNDATION Fieldbus See Protocol listings on page 12 Masterpiece 200 9880 Network Trunk Cable (Type SP50 ISA/IEC) 9907 Thin Network Trunk Cable IPC 620 System I/O 9271 Twinax, 25 AWG, 124 Ohm MICRO-DCI 3105A 1-Pair, RS-485 IPC 620 System 9729 Up to 4,000 ft. MICROLINK 9860 Twinax, 16 AWG, 124 Ohm Serial Interface 9182 Up to 10,000 ft. Modcell 3105A 1-Pair, RS-485 89182 Plenum PROFIBUS DP & PA See Protocol listings on page 12 Series C RS-485 FOUNDATION Fieldbus Industrial Ethernet Allen-Bradley/ ControlNet™ See Protocol listings on page 12 Rockwell 3000 UCN & LCN 3131A RG-6 Quad Shield PVC Automation DeviceNet™ See Protocol listings on page 12 3094A RG-11 Quad Shield PVC DH, DH+, Remote I/O 9463 Blue Hose (Standard) Honeywell Smart Distributed 3086A Mini 9463F Flexible Version (9463) Microswitch System 129463 Aluminum Armor (9463) Division 3087A Micro 1346F 1 Pair 22 AWG, 1 Pair 24 AWG 139463 Steel Armor (9463) 1348F 3 20 AWG 189463 Continuous Armor (9463) 1349F 3 20 AWG, 2 18 AWG 9463DB Direct Burial (9463) Invensys/ FOUNDATION Fieldbus 3072F 600V TC Rated (9463) Foxboro (Type SP50 ISA/IEC) See Protocol listings on page 12 89463 FEP 200°C, Plenum I/A Series 8233 Small Trunk DH-485 3074F 600V Tray Cable Carrier Band 3095A Plenum 3106A 1.5-Pair, RS-485 (PLTC) 9290 Drop Cable 9842 2-Pair, RS-485 I/A Series Fieldbus 9207 Twinax Industrial Ethernet See Protocol listings on page 12 89207 200°C, Plenum Longline 8723 Interface Cable 3073F 600V Tray Cable Communications 88723 Plenum Version I/A Series Node Bus 9880 Trunk Cable Cutler- 89880 Plenum Version Hammer/ I/Q System 9463 Blue Hose (Standard) Westinghouse Industrial Ethernet See Protocol listings on page 12 Emerson DeviceNet See Protocol listings on page 12 Limitorque DCC100 3105A Actuator Bus Cable, 1-Pair, Process RS-485 M(Faisnhaegr/e ment F(TOyUpNe DSAPT5I0O NIS FAi/eIEldCb)us See Protocol listings on page 12 Matsushita FP Series C-NET 9207 T1w00in Oahxm, 20 AWG, Stranded, Rosemont HART See Protocol listings on page 12 Systems) — 9860 Twinax, 16 AWG, Solid, 124 Ohm Delta V Industrial Ethernet See Protocol listings on page 12 FP Series MEWNET-F Twinax, 20 AWG, Stranded, Modbus See Protocol listings on page 12 9207 100 Ohm PROFIBUS DP See Protocol listings on page 12 9860 Twinax, 16 AWG, Solid, 124 Ohm Provox Plus 3091A RG-11 Quad Shield PVC FP Series MEWNET-H 9248 RG-6, 75 Ohm, 18 AWG 3131A RG-6 Quad Shield PVC FP Series MEWNET-TR Twinax, 20 AWG, Stranded, 9207 RS-485 See Protocol listings on page 12 100 Ohm GE Fanuc — DeviceNet See Protocol listings on page 12 9860 Twinax, 16 AWG, Solid, 124 Ohm I/O Bus 9030, 9070 9182 Communications Bus FP Series MEWNET-W 9207 Twinax, 20 AWG, Stranded, 100 Ohm PAC System 89182 Plenum Version 9806 4-Pair, RS-232, RS-422 INTERBUS®-S See Protocol listings on page 12 FP Series Twinax, 20 AWG, Stranded, 9207 Modbus® See Protocol listings on page 12 MEWNET-W2 100 Ohm PROFIBUS See Protocol listings on page 12 9860 Twinax, 16 AWG, Solid, 124 Ohm FP Series TRNET Twinax, 20 AWG, Stranded, 9207 100 Ohm 9860 Twinax, 16 AWG, Solid, 124 Ohm FEP = Fluorinated Ethylene-propylene For more information, contact Belden Technical Support: 1-800-BELDEN-1 • www.belden.com I N D U S T R I A L AU T O M AT I O N & P R O C E S S C O N T R O L CA B L E S 10 PLC/DCS Cable Cross Reference Guide (continued) PLC/DCS PLC/DCS System Name Belden Part Number System Name Belden Part Number Manufacturer Manufacturer Mitsubishi CC-Link See Protocol listings on page 12 Omron Controller Link 9207 Twinax Electric (continued) Automation DeviceNet See Protocol listings on page 12 89207 Twinax, 200°C, Plenum Melsecnet II (10/10H) 1505A Precision RG-59/U Coax 9815 Twinax, 100 Ohm, Direct Burial 1505F High-Flex 1505A 3073F 600V Tray Cable, Twinax Plenum Precision RG-59/U, SYSBUS-2 3073F 600V Tray Cable, Twinax 1506A Outdoor, Direct Burial SYSMAC BUS 9841 22 AWG, 1-Pair, RS-485 8241 Standard RG-59/U Coax 3105A 22 AWG, 1-Pair, RS-485 8241F High-Flex 8241F SYSMAC LINK 9231 RG-59U Coax Modbus See Protocol listings on page 12 Phoenix DeviceNet See Protocol listings on page 12 PROFIBUS DP See Protocol listings on page 12 Contact Industrial Ethernet See Protocol listings on page 12 Serial Control and Instrumentation Communications 8777 Interconnect Cable INTERBUS®-S See Protocol listings on page 12 Modicon/ Industrial Ethernet See Protocol listings on page 12 PROFIBUS DP FMS & PA See Protocol listings on page 12 Schneider AEG Modbus Modem Drop Cable, 22 AWG, Reliance/A-B Auto Max B9B012 2-Fiber Breakout 8777 3-Pair Distributed Power I100255 2-Fiber Loose Tube PVC 128777 Aluminum Armor (8777) I100266 2-Fiber Loose Tube CPE 138777 Steel Armor (8777) R-Net 9259 RG-59 PVC 88777 FEP 200°C, Plenum 89259 RG-59, 200°C, Plenum Modbus II 3092A RG-6 Quad Shield PVC Rotork Pakscan II E RS-485 3105A 22 AWG, 1-Pair, RS-485 3132A RG-6 Quad Shield, 150°C, Siemens/ FMC 3105A 1-Pair, RS-485 Plenum Moore (Field Mountable RG-6 Quad Shield PVC, Controller) 3106A 1.5-Pair, RS-485 3092F Flexible Version 3107A 2-Pair, RS-485 123092A Aluminum Armor (3092A) 3108A 3-Pair, RS-485 133092A Steel Armor (3092A) 3109A 4-Pair, RS-485 Remote I/O 3092A RG-6 Quad Shield PVC FOUNDATION Fieldbus See Protocol listings on page 12 (Type SP50 ISA/IEC) RG-6 Quad Shield PVC, 3092F Flexible Version Hiway 9860 Network Trunk Cable 123092A Aluminum Armor (3092A) Industrial Ethernet See Protocol listings on page 12 133092A Steel Armor (3092A) MODULNET 3094A RG-11 Quad Shield PVC Aluminum Armor, RG-6 Quad 3131A RG-6 Quad Shield PVC 123092F Shield PVC PROFIBUS DP & FMS See Protocol listings on page 12 RG-6 Quad Shield, (Purple) 3132A 150°C, Plenum PROFIBUS PA (Blue) See Protocol listings on page 12 3094A RG-11 Quad Shield PVC SINEC Series H1 9907 Thin Network Trunk Cable 123094A Aluminum Armor (3094A) 9880 Network Trunk Cable 133094A Steel Armor (3094A) SINEC Series H2B 3131A RG-6 Quad Shield 3095A RG-11 Quad Shield, 3094A RG-11 Quad Shield 150°C, Plenum SINEC Series L1 3107A 2-Pair, RS-485 Omron ComboBus/D See DeviceNet Protocol listings on page 12 (DeviceNet™) SINEC Series L2 3079A 300V Twinax ComboBus/S 18 AWG, 1-Pair, 300V Thicknet 9880 Network Trunk Cable 9409 PLTC Control Ethernet Trunk Aluminum Interlocked 129880 18 AWG, 1-Pair, 300V Armor Trunk 9318 PLTC Control, Shielded 139880 Steel Interlocked Armor Trunk 3073 600V Tray Cable, Twinax Thinnet 9907 Thin Network Trunk Cable 89740 18 AWG, 1-Pair, 300V, Control Ethernet Trunk FEP = Fluorinated Ethylene-propylene For more information, contact Belden Technical Support: 1-800-BELDEN-1 • www.belden.com