EQUIPMENT INSTALLATION MANUAL Hydraulic Controllers AC Traction Controllers DC Traction Controllers Version 2.71 1 This manual contains information for software version 2 Smartrise Engineering offers several options for customer training: ➢ 30 Minute phone introductory training for new customers ➢ 4 or 8 hour personal training classes at customer’s office or jobsite ➢ 4 hour regional training classes held throughout the U.S.A. & Canada ➢ Online training videos to supplement regional training courses To accommodate the busy work schedules of our customers all regional training classes are 4–hours each and the same class is held twice in one day from 8am to 12pm and 1pm to 5pm. Training classes can also be performed at the customer’s site in place of the universal 4 or 8-hour training. Each attendee will use a functional SRU simulator board during the class. In addition to the training they will also receive the latest release of the Smartrise Equipment Installation Manual, a complete set of drawings and IO sheets for reference. This is a “Hands-On” training class with real working simulators. Smartrise Training is recognized by the NAEC for CET credits for up to 8 hours. For more information, contact the main office at (916) 457-5129 or send an email to: [email protected] 2 SMARTRISE ENGINEERING, INC. Limited Warranty What Does This Warranty Cover? This warranty covers any defects or malfunctions in your new Smartrise Engineering product. How Long Does The Coverage Last? This warranty lasts for a period of fifteen (15) months from the date of shipment of the product. What Will Smartrise Do? Smartrise will determine whether a product is defective and eligible for an authorized return. Smartrise will repair or replace defective products upon authorized return to Smartrise. Buyer shall pay shipping costs associated with the return of a defective product. All parts and documentation must be included with the returned product. You MUST obtain a return merchandise authorization (RMA) number from Smartrise Technical Support prior to returning product(s) and you MUST have paid for the product, in full, prior to returning the product to Smartrise for warranty repair or replacement. Failure to do both voids this warranty. What Does This Warranty Not Cover? Any problem that is caused by abuse, misuse, or an act of God (such as a flood) are not covered. Also, loss of profit, indirect, consequential and incidental damages are not recoverable under this warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. How Do You Get Service? Contact Smartrise Technical Support as soon as you become aware of any problem. Smartrise Technical Support can be reached at 916-457-5129 or by writing to: Smartrise Engineering, Inc. 2601 Fair Oaks Boulevard Sacramento, CA 95864 How Does State Law Apply? This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. LIMITATIONS OF LIABILITY In no event shall Smartrise Engineering be liable for loss of profit, indirect, consequential, or incidental damages whether arising out of warranty, breach of contract or tort. Failure to understand the elevator control system could result in damage to the system and possibly even danger to the passengers. Only properly trained and qualified personnel should attempt to work on the system. 3 CODE COMPLIANCE Smartrise controllers are certified by ASME A17/CSA B44 and the State of California. Depending on the jurisdiction where the controller is operating, it will be configured per the specific local code requirements as specified by the buyer. PERSONAL SAFETY: PERSONAL INJURY AND/OR DEATH MAY OCCUR Smartrise Engineering controllers should only be installed by qualified, licensed, trained elevator personnel familiar with the operation of microprocessor-based elevator controls. All safety devices, known as electronic protective devices (limits, governors, hoistway locks, car gate, etc.) shall be tested to be fully functional prior to attempting to run the elevator. Never operate the system with any safety device rendered inoperative in any way. The User is responsible for compliance with the current National Electrical Code with respect to the overall installation of the equipment, and proper sizing of electrical conductors connected to the controls. The User is responsible for understanding and applying all current Local, State, Provincial, and Federal Codes which govern practices such as controller placement, applicability, wiring protection, disconnections, over current protection, and grounding procedures. To prevent the risk of personal shock, all equipment should be securely grounded to earth ground as outlined in the National Electrical Code. Failure to obtain an actual earth ground source may result in electrical shock to personnel. EQUIPMENT SAFETY All equipment chassis should be securely grounded to earth ground as outlined in the National Electrical Code (See Controller Grounding Requirements on next page). Improper grounding is the most common cause of electrical component failures and electrically noise-induced problems. All component replacement must be done with the main line power off. Unauthorized modifications to circuits or components should not be attempted without Smartrise Engineering authorization to ensure all safety features are maintained. Care should be taken when using test leads and jumpers to avoid applying high voltage or ground to low voltage microprocessor circuits. 4 CONTROLLER GROUNDING REQUIREMENTS NOTE – For the controller to function properly it is very important to provide proper building ground connections to the controller. ❖ Examples of a proper building-to-controller ground connection is to attach the ground cable to: ▪ To a grounding rod that has been driven into the pit flooring. ▪ The street side of the incoming water main. Beware of grounding to a standard water pipe as a coupling may insulate it from proper earth ground. ❖ The controller has 1 or more common ground bus terminal blocks. ❖ All grounds need to land at this common point including building, motor, transformer, and filter grounds. This prevents ground loops, and will limit the impedance between the grounds and noise will be channeled back to building ground. Providing a proper ground is mandatory and will improve the performance of the controller. 5 TABLE OF CONTENTS SMARTRISE ENGINEERING, INC. LIMITED WARRANTY ....................................................... 3 Controller Grounding Requirements ................................................................................................... 5 General Information ........................................................................................................................ 11 Hydro Installation ............................................................................................................................ 21 Main Power Setup ................................................................................................................................... 23 Motor Wiring – 3/9 Lead Motor Wiring .................................................................................................. 24 Motor Wiring – 6/12 Lead Motor Wiring ................................................................................................ 25 Valve Wiring ............................................................................................................................................ 26 Soft Start setup – Sprecher + Schuh ........................................................................................................ 27 Soft Start setup – Siemens ...................................................................................................................... 31 AC Traction Installation .................................................................................................................... 38 Main Power Setup ................................................................................................................................... 40 Motor & Brake Wiring ............................................................................................................................. 41 Encoder Wiring (Instructions per Manufacturer Drive Type) .............................................................. 43 Magnetek HPV900-S2 Drive .............................................................................................................. 51 Induction Motor Setup ............................................................................................................................ 51 Magnetek HPV900-S2 Drive .............................................................................................................. 56 Permanent Magnet Setup ....................................................................................................................... 56 Magnetek HPV900-S2 “Axial Flux” Drive ........................................................................................... 64 Permanent Magnet Setup ....................................................................................................................... 64 KEB Drive ......................................................................................................................................... 72 Induction Motor Setup ............................................................................................................................ 72 KEB Drive ......................................................................................................................................... 81 PM Motor Setup ...................................................................................................................................... 81 DC Traction Installation .................................................................................................................... 91 Magnetek DSD412 Setup ......................................................................................................................... 92 6 Magnetek DSD412 Drive Self Tune Procedure ........................................................................................ 97 Brake Board Adjusting & Replacing Procedure .................................................................................. 99 Brake Board Replacement ..................................................................................................................... 100 Brake Board Adjustment ....................................................................................................................... 101 Steel Tape Landing System ............................................................................................................. 106 IP8300 Selector, Tape and Magnets ...................................................................................................... 107 Tape and Selector Set Up ...................................................................................................................... 109 Door Zone Magnet Installation – Tape .................................................................................................. 110 DZ Magnet Installation Illustration ........................................................................................................ 111 UET/DET Magnet Description – Tape .................................................................................................... 112 UET/DET Magnet Alignment – Tape ...................................................................................................... 113 UET/DET Magnet Placement – Tape ..................................................................................................... 114 SMARTPOSITIONING Landing System ............................................................................................ 116 SYSTEM OVERVIEW ........................................................................................................................ 117 INSTALLATION ............................................................................................................................... 118 TAPE ................................................................................................................................................... 118 SENSOR ASSEMBLY ............................................................................................................................ 120 UPPER TAPE MOUNTING ASSEMBLY ................................................................................................. 123 TAPE CLIP ASSEMBLY ......................................................................................................................... 125 LOWER TAPE MOUNTING ASSEMBLY ................................................................................................ 128 EMERGENCY TAPE BREAK SWITCH ASSEMBLY .................................................................................. 130 FINE TUNE .......................................................................................................................................... 131 CAMERA CONNECTIONS .................................................................................................................... 132 CAMERA ALLIGNMENT .......................................................................................................................... 133 SRU ......................................................................................................... Error! Bookmark not defined. SOFTWARE ............................................................................................................................................. 134 SETTING UP ETS POSITIONING ................................................................... Error! Bookmark not defined. Learning the Hoistway ................................................................................ Error! Bookmark not defined. LEARNING THE NTS SLOWDOWN APPROACH ............................................ Error! Bookmark not defined. TESTING PROCEDURES ............................................................................... Error! Bookmark not defined. TROUBLESHOOTING ................................................................................... Error! Bookmark not defined. CONTACT US ............................................................................................... Error! Bookmark not defined. 7 Tapeless Landing System ................................................................................................................ 144 Governor Encoder Landing System Sensors and Magnets .................................................................... 145 Governor Encoder Landing System Installation .................................................................................... 148 UET/DET Magnet Alignment – Rail ........................................................................................................ 155 UET/DET Magnet Placement – Rail ....................................................................................................... 156 ETS Slide Distance Magnet Placement ............................................................................................ 157 Slide Distance Determination Procedure .............................................................................................. 158 Manual ETS and Final Limit Switches .................................................................................................... 163 Final switch placement - Tape ............................................................................................................... 164 Final switch placement – Rail ................................................................................................................ 165 Smoke Sensors, Shunt, & Load Weighing ........................................................................................ 166 Smoke Sensor Setup .............................................................................................................................. 167 Smoke Sensor Setup Illustration – Upper Level Machine Room ........................................................... 170 Smoke Sensor Setup Illustration – Lower Level Machine Room ........................................................... 171 Shunt Operation .................................................................................................................................... 172 Load Weighing ....................................................................................................................................... 173 Emergency Power & Safety String ................................................................................................... 174 Emergency Power .................................................................................................................................. 175 Safety String Description ....................................................................................................................... 175 Safety String Troubleshooting ............................................................................................................... 176 Door Operator General Installation ................................................................................................ 177 MOVFR Door Operator .......................................................................................................................... 178 MOVFR Door Operator – G.A.L. Certified PHE ...................................................................................... 179 IPC Door Operator Control Model D3000 ............................................................................................. 180 Adjusting Door Dwell Times .................................................................................................................. 185 Battery Lowering Device ................................................................................................................ 186 Reynolds & Reynolds Battery Lowering Device – “BLD” ....................................................................... 187 BLD / MOVFR Door Operator Voltage Issues ........................................................................................ 189 Learning the Hoistway ................................................................................................................... 190 Adjusting Car Speeds ...................................................................................................................... 194 Car Speed Profiles Overview ................................................................................................................. 195 Adjusting Floor Levels .................................................................................................................... 199 8 Adjustment Too High/Too Low method ................................................................................................ 200 Adjusting up/down Stop Points method ............................................................................................... 202 Testing Procedures for Hydro Controllers ....................................................................................... 205 Emergency Power Testing ..................................................................................................................... 206 Normal Limit Testing Setup ................................................................................................................... 207 Normal / NTS Stopping test ................................................................................................................... 208 ETS Slowdown Test ................................................................................................................................ 209 Normal/Directional limits Test .............................................................................................................. 210 Re-leveling with In-Car Stop switch (Hydraulic System):....................................................................... 210 Redundancy test .................................................................................................................................... 211 Battery Lowering Test............................................................................................................................ 211 Buffer Test ............................................................................................................................................. 212 Stop Ring Test – Low Speed ................................................................................................................... 213 Low Oil / Low Pressure Test .................................................................................................................. 213 Leveling Speed Test (v2.35e or newer only).......................................................................................... 214 Leveling Zone Test ................................................................................................................................. 214 Pressure Test (Hydraulic System): ......................................................................................................... 215 Hydro Rupture setup ............................................................................................................................. 215 Testing Procedures for Traction Controllers .................................................................................... 216 Emergency Power Testing ..................................................................................................................... 217 Normal / NTS Stopping test ................................................................................................................... 218 ETS Slowdown Test ................................................................................................................................ 219 Normal/Directional limits Test .............................................................................................................. 220 Redundancy test .................................................................................................................................... 221 Buffer Test ............................................................................................................................................. 221 Battery Lowering Test............................................................................................................................ 222 Ascending Overspeed/Governor Test – HPV900 ................................................................................... 223 Ascending Overspeed/Governor Test – KEB Drive ................................................................................ 225 Ascending Overspeed/Governor Test – DSD 412 .................................................................................. 227 Unintended Movement Test ................................................................................................................. 230 Earthquake Counterweight Test ............................................................................................................ 231 Rack and Pinion Drop Test ..................................................................................................................... 232 9 Leveling Speed Test (v2.35e or newer only).......................................................................................... 233 Leveling Zone Test ................................................................................................................................. 233 Manual Brake Release Test (tRACTION BRAKE PICK OPERATION) ........................................................ 234 Loss of Traction Test (2010 code compliance only) .............................................................................. 235 Other Adjustments ........................................................................................................................ 236 Controller Maintenance Procedures ............................................................................................... 237 Faults & Alarms.............................................................................................................................. 238 Fault Description Overview ................................................................................................................... 239 Common Fault Clearing Procedures ...................................................................................................... 241 Fault Description Index .......................................................................................................................... 242 Alarm Description Index ........................................................................................................................ 272 Smartrise Menu Definitions ............................................................................................................ 277 SRU Input / Output Programming Tutorial ...................................................................................... 286 APPENDIX A – Smartrise Boards & Cables ....................................................................................... 289 ADDENDUM I – Replacing and Programming a Defective SRU Board ................................................ 292 ADDENDUM II – Encoder Wiring Tables .......................................................................................... 302 ADDENDUM III – Security ............................................................................................................... 303 ADDENDUM IV – Screen Lockout Feature ....................................................................................... 306 Parameter Adjustments ................................................................................................................. 307 10