SWI BALL VALVES High Integrity Top Entry Ball Valves REQUEST A QUOTE [email protected] SCHEDULE SERVICES 562-529-8400 WWW.DKAMANS.COM WeManufactureCritical S ervice Valves High Integrity Top Entry 1 2 For The Worlds Industries Trunnion Mounted Ball Valves DESIGN FEATURES TOP ENTRY TRUNNION MOUNTED BALL VALVES FOR THE CHEMICAL, PETROCHEMICAL, OIL & GAS AND ALLIED INDUSTRIES. SWI Global Footprint KEY FEATURES NETHERLANDS Wherever industrial valves are needed CANADA RUSSIAN Design, manufacture and materials conform to the essential ENGLAND FEDERATION in the world, SWI is nearby. We maintain GERMANY KOREA requirements of API 6D, ISO 14313, ASME B16.34, ASME VIII strong partnerships with authorized USA SPAIN IRAN JAPAN and Directives PED 97/23/EC and ATEX 94/9/EC. stocking distributors on every continent. KUWAIT QATAR BANGLADESH Certified firesafe in accordance with API 607 6 thEdition / ISO For your nearest authorized stocking MEXICO CROISCTAA NIGERIA SAUDIUAE INDIA THAILAND 10497. ARABIA distributor or representative,full contact SRI LANKA SINGAPORE Anti-static design (10Ώ under 12 Volt). details can be obtained fromour web site: BRAZIL INDONESIA Fully contained cover gasket, graphite seal is protected from www.swivalve.com the working fluid by primary elastomeric seal for soft seated. AUSTRALIA Body wall thickness exceeds the minimum requirements of NEW ZEALAND ASME B16.34. Full and reduced bore designs available. SWI Top Entry trunnion mounted ball valves have been Trunnion supported ball design for superior bi-directional designed for Severe Service and generally used in the shut off performance across a wide range of pressures. Petrochemical,Refining, Upstream Oil and Gas, Power Single piece body TOP ENTRY construction for in-line and and Chemical applications. The designs incorporate on-site maintenance. many technically advanced features which ensure Foreword reliable and repeatable shut off performance whilst Internally assembled blow-out proof stem design. Bottom providing the highest levels of safety as demanded by entry stem shouldered directly to the body cover and not these industries. to anyother intermediate bolted part. SWI Valve Co., Ltd. is a leading industrial valve manufacturing The Quality Policy of SWI Valve Co., Ltd. is to consistently Standard valve features High integrity stem sealing system company, specializing in the design and manufacture of Ball, provide product that meets customer and applicable TECHNICAL SPECIFICATIONS in compliance with ISO 15848 Class AH & API 622 suitable Gate, Globe, Check, Cryogenic and Bellows Seal valves. regulatory requirements, with the aim to enhance customer forhigh vacuum service and technically emission free. Size Range : DN50 (2”) to DN1200 (48”) satisfaction by providing exactly what has been agreed In line maintainable stem sealing system. Replaceable without Our facilities incorporate all aspects of valve design, development contractually, to the required quality and time stated. Pressure Rating : ANSI Class 150 to Class 2500 the need for valve disassembly or removal of stem. Connection : Butt-weld ends to ASME B16.25 and manufacture ensuring that SWI can offer a degree of flexibility Bi-directional, double block & bleed design allowing the Flanged to ASME B16.5 (2” ~ 24”) and rarely encountered elsewhere. The company operates under the Quality Assurance Scheme venting and draining of the body in the open & closed position. ASME B16.47 Series A (26” and above) which is in accordance with ISO 9001 and API Monogram. Clamp / Hub ends on request. Pressure and spring assisted seat design is of the single piston At SWI, we stand for three values - quality, innovation and Body Materials : Carbon steel, ITCS, Stainless steel, effect as standard. Double piston effect available. service. We know the worlds Oil, Chemical, Petrochemical and We are pleased to introduce our range of High Integrity uplex, Super Duplex, Inconel 625 Positive cavity relief via single piston effect spring loaded seat Process industries require precision flow control products. We Top Entry Trunnion Mounted Ball Valves and trust this and other special alloys. design, relief is always to the low pressure side. have dedicated ourselves to supplying that need with an catalogue will assist our customers in the selection and Top Mounting : ISO 5211 / EN15081 Large guided stem (bearings) with hardness control between extensive range of industrial valves, manufactured in our own application of SWI Temp. Range : -196°C to +200°C (-320°F to +392°F) partsto minimize operational torques. Design : API 6D / ASME B16.34 / ISO 14313 factories and designed for environmental sensitivity. Face to Face : ASME B16.10* / API 6D Positive seat sealing at high and low differential pressures. Fire Testing : API 607 6 thEdition / ISO 10497 Emergency sealant injection provision to seat and stem seal Pressure Testing : API 598 / API 6D / EN 12266-1/ISO 5208 is available. Certification : EN 10204 / ISO 10474 / EN 29001/ Metal seated designs for CRITICAL or SEVERE service applications. NACE MR 0175 / ISO 15156 / MR 0103 Low and high temperature service designs available. Directives PED 97/23/EC & ATEX 94/9/EC ISO 15848 Part 1 & 2, API 622 Testing and marking to API 6D & PED (as required). Quality Assurance : ISO 9001 /API Spec Q1/ API Monogram Available with pneumatic, hydraulic or electric actuators. *Class 600# dimensions apply for 150# & 300#. Quality Assurance SWI operate under a Quality Assurance system which is approved by Bureau Veritas to ISO 9001:2008 / KS Q ISO 9001: 2009 / KEPIC-MN and the company is licensed to use the API Monogram in respect of API 6D ball valves. In line with the companies high reputation for quality of design and manufacture, SWI products have been independently accredited by Bureau Veritas for design, manufacture and materials compliant with the safety requirements of the Directive 97/23/EC (PED). ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 3 4 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves DESIGN FEATURES DESIGN FEATURES SWI’s range of Top Entry trunnion mounted ball valve design incorporates some of the most advanced features, including many SWI’s range of Top Entry ball valves are available in a wide range of materials and configurations to meet your specific major Owner & Operating Company specification preferences, whilst fully conforming to the design requirements of ISO requirements. Some options available include; 14313 / API 6D & ASME B16.34 codes. Local weld overlay with corrosion resistant material to critical seal areas. Sealant injection to seat and / or stem area. Trunnion mounted design provides reliable bi-directional sealing through spring and pressure assisted seats. The rigidly Metal seated or primary metal seat with secondary soft insert. supported fixed ball via large bearings housed within the body and body cover has two independent spring assisted seat rings Transition pup pipes for weld end valves & designs suitable for pigging. which are free to move along the valve axis providing bubble tight and bi-directional sealing capability. The seal is formed by the seat ring assembly being spring loaded & pressure energized against the ball as a result of the piston effect created by the fluid Drain and Vent Connections with thread protection or valved (Gate / Ball…..) vent & drain valve fitted. pressure. At low pressures, the sealing is maintained by the force providedby the seat springs. Pneumatic, Electric or Hydraulic Automation. Emergency Shut Down applications. All these design features contribute towards the valves capability to provide the highest levels of performance and reliability, Extended bonnets for low or high temperature service. whilst ensuring repeatable shut off, positive sealing of all external leak paths and a high degree of safety for both plant and Extended stem for underground (buried ) installation. personnel. Locking & interlocking facilities. THE RANGE ISO 15848-1 Class AH & API 622 Certified FULL BORE SIZE (Ins) 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 36" 40" Weatherproof wiper seal to prevent environmental ISO 5211 mounting pad. Allows precise mounting of ANSI 150 contamination to stem sealing element. actuator, mounting bolts are independent from ANSI 300 bonnet and exact alignment prevents side load and ANSI 600 out-of-line wear. Double o-ring primary sealing on stem. All ANSI 900 seals can be field replaced without the ANSI 1500 need to remove the cover or stem from the Top Entry body design with bolted ANSI 2500 valve with vent valve open. cover for full in-line and field maintenance / reparability. REDUCED BORE Stem design is not loaded SIZE (Ins) 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 36" 48" by ball side thrust ensuring Anti-blow-out bottom entry low operating torque and ANSI 150 stem shouldered to the body. extended operational life. ANSI 300 Stem retention does not rely on any intermediate bolted part. ANSI 600 Vent valve for block & ANSI 900 bleed function and seat ANSI 1500 integrity verification. Large self lubricating steel ANSI 2500 bearings for smooth operation and lower operating torques. Larger sizes available on request. Firesafe cover gasket TE Series protected by o-ring primary seal. BOLTED COVER Designs are of the single piece TOP ENTRY body design with bolted cover engineered for critical service applications combined with true in-line and field maintenance / reparability whilst being designed to withstand severe pipeline stresses. The double sealing action of the primary o-ring and fully contained graphite seal ensures zero leakage and fire safety assurance 24” Class 600# irrespective of any pipeline stresses being directed against the rigid single piece body and no intermediate bolted joint as High Integrity Top Entry associated with side entry valves. Alternative designs using SWG gaskets is available on request. Trunnion Mounted Ball Valve Single piston effect pressure & spring Cover bolting calculations satisfy the requirements of ASME B16.34 and in particular allowable bolt stress do not exceed the assisted seat design for bi-directional maximum value of either 7,000 or 9,000 psi respectively whichever bolt material is used. positive sealing at high and low pressures Standard insert materials include Reinforced PTFE, with positive cavity relief. The design complies with the requirements of ASME B16.34. Other codes (in particular ASME VIII Division 1) are only used as a DEVLON V-API or PEEK combined with a Secondary Metal to Metal Firesafe Seat. supplement to ASME B16.34 for additional calculations not already covered in ASME B16.34. ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 5 6 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves DESIGN FEATURES DESIGN FEATURES TRUNNION MOUNTED CONSTRUCTION SPRING & PRESSURE ASSISTED SEALING The trunnion mounted ball supported by the body with its floating seat rings allows easy and smooth operation even at high The high pressure side seal is formed by the seat ring assembly being pressureenergized against the ball as a result of the spring pressures. The differential load, produced by line pressure acting on the ball is carried by the large body and cover trunnion loaded seat combined withthe single piston action created by the line pressure. bearings. These self lubricating bearings maintain low operating torque and maximizes service life. Live loading of the seat rings by springs assures sealing capability at lowpressures. High temperature valves utilize solid metal bearings specially treated to ensure anti-galling and low friction characteristic. STEM SEALING Precision machining of the stem which is rigidly supported between bearings, combined with hardness control ISO 15848-1 Class AH & API 622 Certified between metallic parts and double o-rings backed up by DOUBLE BLOCK & BLEED a tertiary graphite seal, ensures reliable operation with the highest levels of sealing integrity. SWI ball valve upstream and downstream SWI’s standard sealing system which complies with the positive sealing system allows for installation in requirements of ISO 15848-1 Class AH and API 622 services requiring double block and bleed features a removable stem cartridge which houses the facility for bleeding of the cavity or checking of elastomeric primary seals. the sealing integrity in the open or closed position. This high integrity stem sealing system which is technically emission free can be replaced without the need to remove When fitted, bleed valves or combined anti- the stem from the valve or remove the valve from the blow-out vent & drain facility may be opened pipeline provided the cavity is vented. to check seat integrity with the main valve in either the fully open or closed position. Since Other designs incorporating PTFE / Inconel Lip Seals, there is no leak path from the pipeline to the high integrity mechanically energized graphite or a body cavity other than via the seats or seat combination of both, ensures sealing designs suitable seals, bleeding the body cavity will indicate for services from -200°C to + 538°C (-328°F to +1000°F), any leakage. including low fugitive emission control for VOC, Hazardous and Lethal service applications. Seat / seal integrity may therefore be checked if needed PRIOR to affecting a pipeline shutdown. ANTI-BLOW-OUT STEM The stem is of one piece bottom entry shouldered directly to the body cover as standard. No portion of the stem SELF RELIEVING FLOATING SEAT RINGS relies on any other intermediate bolted part for its final positioning or anti-blow-out feature whilst the weakest Two independent single piston effect self relieving floating seat rings point of the stem is maintained outside of the pressure specially designed to minimize operational torque, ensure bi-directional boundary. Standard Stem Sealing System tightness of the valve from zero differential pressure to the valves maximum rated pressure. This feature combined with greater stem diameter & drive chain strength compared to may other manufacturers, ensures the stem drive train assemblyis suitable for ESD applications as standard. Double O-ring and Anti-extrusion rings are fitted as standard for class 2500 valves, and are optional for lower pressure classes. To retain adequate sealing in the event of fire damage to the elastomeric EXPLOSIVE DECOMPRESSION primary seals, each is backed up by Graphite. In the case of Soft Seated valves, destruction of the soft insert material will lead to the seat spring energizing the metal seat ring to form a metal to metal seal against the Wherever valves are used on high pressure gas applications, there is a possibility of gas being absorbed into the molecular structure Standard Seat Design ball. of elastomeric o-rings. If the valve is then subject to sudden decompression, the gas will expand rapidly and may damage the o-ring. To eliminate this possibility, SWI can offer special ED resistant o-ring seals (Type Test Certified by Independent Test Laboratory) POSITIVE CAVITY RELIEF which have been extensively tested in accordance with NORSOK specification M-710 and / or TOTAL specification GS PVV 142. These specialist seals are also available tested in accordance with NACE TM0297 & TM0187 on request. In the event of excessive pressure build-up in the body cavity (whilst the valve is fully open or closed) due to rapid thermal expansion of the trapped fluid, the excess will be relieved to the pipeline as the seat spring is overcome on the lowest differential pressure side. Where primary elastomeric seals are prohibited, alternative seals such as PTFE/Inconel Lip Seals suitable for such service conditions are available on request. ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 7 8 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves DESIGN FEATURES DESIGN FEATURES SEAT DESIGNS & MAIN MATERIALS VENT & DRAIN FACILITY Each valve is supplied with an ANTI-BLOW-OUT design vent valve and plugged drain Standard High Temp. & Severe Service Low Temperature connection according to ASME B16.34 / API 6D located at the upper and lower part of the body. As standard, vent & drain connections are NPT thread. Where thread protection is specified or required, vent and drain connections are provided with NPS thread plus double o-ring seal to protect the thread in the body from service media. Alternative vent & drain designs incorporating fully welded flange or a pad type flange connection fitted with blind flange or gate or ball valve/s are available. PERFORMANCE FOR ANY PROCESS FIRE SAFETY SWI recognizes the vital role correct seat material selection plays in delivering the highest levels of sealing performance and Graphite Fire Safe Seal longevity of service which are directly effected by the process and operational requirements. All SWI ball valves which incorporate polymeric or elastomeric seals are covered by Fire Test Certification in accordance with With a wide variety of SOFT & METAL seat materials to suit an extensive range of applications combined with advanced technology API 607 6 th Edition / ISO 10497 and / or API 6FA. Metal seated in design and construction, SWI offers dependable operation combined with pressure integrity and endurance over the valves valves with all graphite sealing elements are inherently firesafe service life. The below outlines commonly used seat materials; other grades are available on request. by design. Seals: - To retain adequate sealing in the event of fire damaging R-PTFE < Reinforced Polytetrafluoroethylene > to the elastomeric primary seals, each is backed up by This seating material has excellent chemical resistance over a wide range of chemicals and offers the lowest secondary Graphite fire safe seal. operational torques due to its lower coefficient of friction. Mechanical properties are enhanced by adding 25% percent glass fiber filler material to provide improved strength, stability and wear resistance. -200°C to +232°C Seats: - Destruction of the soft seat insert material will lead to the -328°F to +50°F seat spring energizing the metal seat ring assembly to form a Metal to Metal seal againstthe ball. NYLON 6.12 / DEVLON V-API < High Molecular Polyamide Thermoplastic> Metal to Metal Fire Safe Seat Devlon® V-API is a high molecular weight polyamide that is specifically tailored for high temperature/pressure applications in the offshore oil and gas sector. It is yellow in colour. The particularly low moisture absorption of this grade provides high dimensional stability combined with excellent impact wear characteristics to make -100°C to +190°C this material invaluable for offshore applications. -148°F to +374°F Seat Assembly After Fire PEEK < Polyetheretherketone > Peek Polymer offers a unique combination of chemical, mechanical and thermal properties where high strength and high temperature is required in corrosive applications. Excellent for water and steam application SEAT & STEM EMERGENCY SEALANT INJECTION at elevated temperatures and possesses excellent resistance to radiation and abrasion compared to PTFE’s. -100°C to +300°C -148°F to +572°F Valves can be supplied with grease or emergency sealant injectors Metalized Carbon Insert to the seat and / or stem seal area if required. Metalized Carbon is a proprietary product for applications where traditional SOFT seating materials cannotbe utilized. This material has exceptional capabilities and is suitable for use in a variety of SEVERE Grease or special sealant can be injected through fittings that are SERVICEapplications ranging from high temperatures to cryogenic temperatures, harsh caustics and strong located between the double o-ring arrangement of the stem seals acids, dry service, whilst providing one of the lowest operational torques (coefficient of friction 0.1~0.2) due -240°C to +454°C or directly to the seat / seal assembly area to restore sealing integrity. to its self-lubricating & non-galling characteristics. Being a solid and homogeneous material throughout; -400°F to +850°F there are nocoatings, plating or surface treatments needed. Emergency injection facility is not available on valves in low temperature service below -50°C (-58°F) or high temperature valves. Solid Metal Seats Sealant Injection - Seat Area The complete failure of a valve in service is often due to the deterioration of its sealing element or one of the operating parts impairing its operation. Solid metal seats should be adopted for hostile conditions, CRITICAL -200°C to +538°C -328°F to +1000°F and SEVERE applications, particularly when the service is dirty, abrasive, highly corrosive, at elevated END CONNECTIONS temperature or a combination of all. Applications SWI offer a range of solid metal seating with various surface treatments such as NITRIDING or hard facing - Slurries, pulp stock, scaling liquids SWI ball valves can be supplied with ends flanged (RF or RTJ), prepared for welding (BW), fitted with transition pups for welded - Saturated & Superheated steam by thermal-spraying of STELLITE or TUNGSTEN CARBIDE or HARD NICKEL ALLOY to suit almost any ends or with special ends such as Hub Ends for clamped connections as per customer specifications. - Fluids containing entrained applicationor base material. Stellite & Nickel Alloy coating can additionally be fully fused to the base particles, dirty service metal to form a metallurgical bond providing the highest integrity sealing surface, virtually porous free - High pressure & high temperature Flanged RF or RTJ connections are according to ASME B16.5 up to 24” and ASME B16.47 Series A for 26” and larger. Other drillings with hardness upto 60 ~ 65 Hrc, dependant on alloy. applications available on request. - Abrasive and erosive service Precision lapping of ball & seat results in superior interfacing for tight shut-off. applications Butt weld end connections are according to ASME B16.25 as standard. ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 9 10 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves DESIGN FEATURES DESIGN FEATURES FEATURES TE Series LOW OPERATING TORQUE UNDERGROUND / EXTENDED OPERATOR Trunnion mounted Standard Operator extensions may be required where valves are to be installed in underground (buried service) locations or whereby The low operating torque and the long trouble- Independent stem and ball Standard free service life of the SWI Top Entry Valves are extended operators are required for ease of accessibility of operator. SWI can offer a full range of extensions in a wide range of materials, fromsimple spindle type extensions to fully enclosed and oil filled type extensions. Independent floating seats Standard the result of: Stem sealing system replaceable with valve on stream Standard Extensions and lengths are manufactured according to client requirements combined with vent, drain and sealant injection facilities • The design of the independent stem which is (where fitted) suitable piped for convenient accessibility near the operator if required. Primary soft seat / secondary metal seat Standard free of any side load thrust; Primary metal seat / secondary soft seat Optional • Two (upper and lower) rigid, large diameter, LOW TEMPERATURE & CRYOGENIC SERVICE Metal to metal seating Optional trunnions which are integral with the ball and directly supported via the body / cover ensuring Self relieving seats - cavity relief Standard Top Entry ball valves have been widely used in low temperature the stem remains free from any side load due and cryogenic applications, including LNG (Liquefied Natural Gas) Single piston effect seat design Standard to differential pressure; plants by major users and engineering contractors worldwide. Double piston effect seat design Optional • Large Self lubricating sleeve and thrust bearings. SW I valve designs are available with extended bonnets and special preparation for applications in extreme temperature API 6D / ISO 14313 / ASME B16.34 design & construction Standard service conditions. Standard Extended bonnets are recommended for valves which are required Firesafe design API 607 6th Edition / ISO 10497 Standard to be operated (cycled open & closed) for service at temperatures Anti-static design (10Ώ under 12 Volt). Standard below -30 °C (-22 °F) down to -196°C (-320 °F). Internally assembled blow-out proof stem design. Standard SWI low temperature and cryogenic valves are designed with Double block and bleed (DBB) Standard special consideration in the following areas. Vapour space extended bonnet to relocate the stem seals Possibility to check seat / seal integrity in line with ball Standard outside of the cold zone. in open or closed position Excellent seat & seal design to minimize potential for leaka.ge Full or Reduced bore As required Bi-directional service capability with positive cavity relief. Lower operational torque for reliable and smoother Flanged ends - weld ends - hub ends or combination As required operation. Transition pup pipes for weld end valves Optional / As required Rigid body construction to minimize effects of thermal shock. Fugitive emission compliance as standard. Double body seals Standard Modular design with ease of maintenance. High integrity triple stem sealing system Standard Firesafe design. Drip collar, optional when specified. Standard Vent valve Standard TRUE FULL IN-LINE MAINTENANCE EXTENDED BONNET Drain plug Standard Drain valve (Ball or Gate as per client request) Optional SWI Top Entry ball valve are true in-line maintainable Extended bonnet designs are of the bolted fully enclosed Double seal thread protection for vent & drain threads Optional regardless of seating arrangement. vapour space type with an internally assembled anti-blow- Flanged or pad type vent & drain connections Optional out stem design whereby all stem seals are located at the top of the bonnet away from the cold zone. Emergency sealant injection - stem - seat area Optional The high integrity stem sealing system may be replaced Local weld overlay with corrosion resistant material to without the need for removal of the bolted cover or The one-piece bonnet design provides for a pressurized Optional critical seal areas. whilst on stream with the valve in the fully open or column in which the cold liquid phase is changed, by heat Extended stem - underground service Optional / As required closed position and vent valve open. transfer with the environment, to the gaseous phase forming a gas gap under the primary stem seals which protects the Extended bonnet - low or high temperature service Optional / As required valve from malfunctioning due to freezing. The bolted Top Entry construction allows easy access Lifting lugs - valves 75 kg and over Standard to the valve internals for on-site inspection or replace Supporting feet - valves DN150 (6”) and over Reduced Port: Standard -ment of parts. SWI offer two extension lengths for each size of valve in Full Port: Optional accordance with internationally recognized practices such as Shell GSI MESC, BS6364 and MSS SP-134. Manual - pneumatic - motorized - hydraulic operated As required Removal of the bolted cover from the valve body - Short Bonnet for temperatures between -30°C ~ -100°C Rigid Type Extended Operator In-line maintenance Standard provides full access to all the internal parts which - Long Bonnet for temperatures below -101°C On site maintenance Standard can be removed with special maintenance tools, designed by SWI. The length of the extensions offered are sufficient to maintain the stem packing at a temperature high enough to permit operation within the normal temperature range of the stem sealing system. (2) For SWI standard valves fitted with double FKM O-ring primary and tertiary Graphite stem sealing system. ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 11 12 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves Series TE - Top Entry Series TE - Top Entry Class 150 ~ 2500 Class 150 ~ 2500 74 73 13 81 73 74 16 95 72 16A 94 72 100 52 17 100 70A 50 15 70A 51 63 55 53 92 62 54 54 92A 90 53 55 DETAIL ‘A’ 81 94 30 62 16A 95 10 93 13 42 45 48A 43 41A 15 17 63 52 51 BILL OF MATERIALS (1) 40 41 43A48B41A 4348A 45 42 No. Part Description Qty. CS ITCS SS Spares Notes 50 10 BODY 1 A216-WCB A352-LCB A351-CF8M DETAIL ‘B’ 63 13 BONNET 1 A216-WCB A352-LCB A351-CF8M 15 BONNET O-RING 1 FKM FKM-GLT FKM S 3 & 4 62 16 BONNET BOLT 1 Set A193-B7 A320-L7 A193-B8M 2 & 5 30 16A BONNET NUT 1 Set A194-2H A194-4 A194-8M 2 & 5 17 BONNET GASKET 1 INHIBITED FLEXIBLE GRAPHITE S 40 30 BALL (Integral Trunnion) 1 A182-F316 / A351-CF8M 40 SEAT (Soft Insert) 2 RTFE or NYLON 6.12 or PEEK S 6 41 41 SEAT HOLDER / RING 2 316 STAINLESS STEEL S 43A 41A SEAT BACK-UP RING 2 316 STAINLESS STEEL 42 SEAT SPRING 1 Set INCONEL X750 2 43B 43 O-RING (Seal - A) 1 Set FKM FKM-GLT FKM S 2, 3 & 4 43A O-RING (Seal - B) 2 FKM FKM-GLT FKM S 3 & 4 89 45 SPRING HOLDER 2 316 STAINLESS STEEL 48A FIRE SAFE SEAL ( Seal - A) 2 INHIBITED FLEXIBLE GRAPHITE S 88 48B FIRE SAFE SEAL ( Seal - B) 2 INHIBITED FLEXIBLE GRAPHITE S GEAR OPERATOR 50 STEM 1 316 STAINLESS STEEL 51 STEM THRUST BEARING 1 316 STAINLESS STEEL + PTFE 52 STEM BEARING 1 316 STAINLESS STEEL + PTFE 84 53 STEM BUSH 1 316 STAINLESS STEEL + ENP 54 BUSH INNER O-RING 2 FKM FKM-GLT FKM S 3 & 4 83 16 55 BUSH OUTER O-RING 2 FKM FKM-GLT FKM S 3 & 4 80 62 THRUST BEARING 1 316 STAINLESS STEEL + PTFE 63 63 BEARING 1 316 STAINLESS STEEL + PTFE 82 62 70A STEM FIRE SAFE SEAL 1 INHIBITED FLEXIBLE GRAPHITE S 85 72 STEM COVER 1 A105N A350-LF2 A182-F316 10 73 STEM COVER BOLT 1 Set A193-B7 A320-L7 A193-B8M 2 & 5 T-BAR OPERATOR 74 STEM COVER NUT 1 Set A194-2H A194-4 A194-8M 2 & 5 80 T-BAR TUBE 1 A53 GALVANIZED 81 KEY 1 AISI 1025 NOTES 82 STOP PLATE 1 316 STAINLESS STEEL 1. Typical materials for standard valves. 83 T-BAR SOCKET 1 A395 + BLACK PAINT 2. Quantity is according to valve size & rating. 84 T-BAR BOLT 1 A193-B8M 3. ED grade on request. 85 STOP BOLT 1 A193-B8M 4. Double O-ring & anti-extrusion ring is optional 87 WORM GEAR OPERATOR 1 COMMERCIAL for Classes below 2500#. 88 GEAR MOUNTING BOLT 1 Set A193-B7 A320-L7 A193-B8M 2 & 5 5. For NACE grade ‘M’ applied. 96 6. RTFE seat insert limited to Classes 150# ~ 600#. 89 GEAR MOUNTING NUT 1 Set A194-2H A194-4 A194-8M 2 & 5 7. O-ring thread protection is optional. 93 90 NAME PLATE 1 316 STAINLESS STEEL Elastomeric seal material is same as for main 92 ANTI-STATIC DEVICE 2 316 STAINLESS STEEL valve. 92A ANTI-STATIC PLUNGER 2 316 STAINLESS STEEL S = Recommended spares. 93 DRAIN PLUG 1 316 STAINLESS STEEL 2 & 7 Drawings are illustrations only. Parts may vary 94 VENT VALVE 1 316 STAINLESS STEEL 2 & 7 according to design and alternative material 95 INJECTOR (Stem) 1 316 STAINLESS STEEL selections. Valve Assembly - Main Parts 96 INJECTOR (Seat Area) 1 Set 316 STAINLESS STEEL 2 100 WIPER SEAL 1 NBR S ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 13 14 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves Series TE - Top Entry TECHNICAL DATA Class 150 ~ 2500 METAL SEATING COMBINATIONS STANDARD VALVE DIMENSIONS - Class 150 The complete failure of a valve in service is often due to the deterioration of its sealing element or one of the operating parts impairing its operation. Valves in dirty or severe service are often subjected to one or a combination of the following conditions, which are destructive forces especially when acting simultaneously, accelerating its eventual failure.  High temperature  Corrosion  Erosion  Abrasion  Fretting  Cavitation  Galling Increasingly stringent demands on equipment require the continual development of materials resistant to such hostile conditions. In some circumstances involving elevated temperatures, highly corrosive or abrasive fluids, only metallic or ceramic coatings WEIGHT SIZE BORE ØA ØB RF WE C H1 H2 L H3 ØW W1 are adequate. In situations where operations can be limited by surface-related wear problems, the use of an appropriate coating Kg system my present the only real solution. 2" FB 49(1.93") 49(1.93") 292(11.50") 292(11.50") 192(7.56") 88(3.46") 225(8.86") 250(9.84") 32 DN50 RB 49(1.93") 38(1.50") 292(11.50") 292(11.50") 176(6.93") 80(3.15") 190(7.48") 250(9.84") 27 Advances in protective coatings and application methods allow SWI to protect these surfaces from accelerated destruction with retained ultimate wear-resistance. 3" FB 74(2.91") 74(2.91") 356(14.02") 356(14.02") 241(9.49") 110(4.33") 245(9.65") 400(15.75") 60 DN80 RB 74(2.91") 49(1.93") 356(14.02") 356(14.02") 192(7.56") 88(3.46") 225(8.86") 250(9.84") 42 4" FB 100(3.94") 100(3.94") 432(17.01") 432(17.01") 280(11.02") 133(5.24") 265(10.43") 600(23.62") 114 METAL SEATING COMBINATIONS DN100 RB 100(3.94") 74(2.91") 432(17.01") 432(17.01") 241(9.49") 110(4.33") 245(9.65") 400(15.75") 80 6" FB 150(5.91") 150(5.91") 559(22.01") 559(22.01") 355(13.98") 180(7.09") 344(13.54") 300(11.81") 257(10.12") 222 DN150 RB 150(5.91") 100(3.94") 559(22.01") 559(22.01") 280(11.02") 180(7.09") 265(10.43") 600(23.62") 136 BALL SEAT RING BOND Hardness / Hardness / APPLICATION STRENGTH TEMP. POROSITY APPLICATIONS CHARACTERISTICS / 8" FB 201(7.91") 201(7.91") 660(25.98") 660(25.98") 430(16.93") 215(8.46") 377(14.84") 450(17.72") 297(11.69") 410 Composition Composition METHOD psi RANGE [Average] RESISTANCE TO DN200 RB 201(7.91") 150(5.91") 660(25.98") 660(25.98") 355(13.98") 215(8.46") 344(13.54") 300(11.81") 257(10.12") 253 10" FB 252(9.92") 252(9.92") 787(30.98") 787(30.98") 516(20.31") 248(9.76") 441(17.36") 450(17.72") 297(11.69") 548 Plating & DN250 RB 252(9.92") 201(7.91") 787(30.98") 787(30.98") 430(16.93") 248(9.76") 377(14.84") 450(17.72") 297(11.69") 436 STELLITE 6 ALLOY Surface ENP provides good resistance to ELECTROLESS NICKEL + [STL'6] Treatment / ENC -Plating / LIQUID + GASEOUS strongly acidic corrosive 12" FB 303(11.93") 303(11.93") 838(32.99") 838(32.99") 604(23.78") 285(11.22") 481(18.94") 450(17.72") 330(12.99") 742 STL'6 - MEDIA , PARTIAL HEAT TREATMENT 37 ~ 42 HRC HVOF (High Metallurgical Up to 0% ENTRAINED PARTICLES environments like oil drilling and DN300 RB 303(11.93") 252(9.92") 838(32.99") 838(32.99") 516(20.31") 285(11.22") 441(17.36") 450(17.72") 297(11.69") 599 (ENC+HT) Cr (28%) /W (4%) /C( Velocity +320°C coal mining combined with bond to base (moderate operating 62 ~ 63 HRC 1%) /Fe (<3%) / Si (<2%) Oxygen Fuel material cycles) excellent wear resistance of 14" FB 334(13.15") 334(13.15") 889(35.00") 889(35.00") 656(25.83") 318(12.50") 506(19.92") 500(19.69") 380(14.96") 870 /Ni (<3%) / Co (balance) Fupsiroonc ePsrso)c &ess STELLITE 6. DN350 RB 334(13.15) 252(9.92") 889(35.00") 889(35.00") 516(20.31") 318(12.52") 441(17.36") 450(17.72") 297(11.69") 652 16" FB 385(15.16") 385(15.16") 991(39.02") 991(39.02") 742(29.21") 355(13.98") 536(21.10") 560(22.05") 420(16.55") 1230 LIQUID + GASEOUS High wear resistant, excellent DN400 RB 385(15.16") 303(11.93") 991(39.02") 991(39.02") 604(23.78") 355(13.98") 481(18.94") 450(17.72") 330(12.99") 844 PLA52S M~ A7 0N HITRRCIDE PLA52S M~ A7 0N HITRRCIDE Surface bMoentadl ltuor gbiacsael Up to 0% MENETDRIAAI WNEITDH P PAARRTTICIALLES aapntpi-ligeadl ltinog v iprtruoaplelyr taiensy a mndet caal.n be 18" FB 436(17.17") 436(17.17") 1092(42.99") 1092(42.99") 818(32.20") 385(15.16") 591(23.27") 630(24.80") 435(17.13") 1568 (Depenmdientga lo)n base (Depenmdientga lo)n base Treatment material +450°C /(m SUodSPeEraNteD EoDp eSrOatLiInDgS sNuobtj reecsti stota rnatp tiod mcoinrreorsailo anc widhs eannd DN450 RB 436(17.17") 334(13.15") 1092(42.99") 1092(42.99") 656(25.83") 385(15.16") 506(19.92") 500(19.69") 380(14.96") 965 cycles) exposed to halogen compounds. 20" FB 487(19.17") 487(19.17") 1194(47.01") 1194(47.01") 904(35.59") 418(16.46") 774(30.47") 630(24.80") 413(16.26") 2120 DN500 RB 487(19.17") 385(15.16") 1194(47.01") 1194(47.01") 742(29.21") 418(16.46") 536(21.10") 560(22.05") 420(16.55") 1334 STELL[ISTTEL 1'122 A]LLOY STELLITE 6 ALLOY HVOF (High LIQUID + GASEOUS aMlloosyt iwn itdheely in udsuesdt rcyo wbaitlht based 24" FB 589(23.19") 589(23.19") 1397(55.00") 1397(55.00") 1088(42.83") 488(19.21") 832(32.76") 630(24.80") 443(17.44") 3560 47 ~ 48 HRC 37 [~ST 4L2'6 H]RC Velocity Metallurgical Up to MENETDRIAAI WNEITDH PARTICLES excellent wear and resistance to DN600 RB 589(23.19") 487(19.17") 1397(55.00") 1397(55.00") 904(35.59") 488(19.21") 774(30.47") 630(24.80") 413(16.26") 2250 Cr (29%) /W (8%) /C( Cr (28%) /W (4%) /C( Oxygen Fuel bond to base +720°C 0% / SOLIDS many forms of mechanical and 26" FB 633(24.92") 633(24.92") 1448(57.01") 1448(57.01") 1108(43.62") 535(21.06") 859(33.82") 630(24.80") 443(17.44") 4540 1.35%) /Fe (<3%) / Si 1%) /Fe (<3%) / Si (<2%) process) & material (moderate operating chemical degradation whilst DN650 RB 633(24.92") 487(19.17") 1448(57.01") 1448(57.01") 904(35.59") 535(21.06") 774(30.47") 630(24.80") 413(16.26") 2308 (<2%)( b/Nalia (n<c3e%)) / Co /Ni (<3%) / Co (balance) Fusion Process cycles) hreatradinniensgs ua pre taos o50n0a°bCle level of 28" FB 684(26.93") 684(26.93") 1549(60.98") 1549(60.98") 1189(46.81") 568(22.36") 1066(41.97") 630(24.80") 552(21.73") 5623 DN700 RB 684(26.93") 589(23.19") 1549(60.98") 1549(60.98") 1088(42.83") 568(22.36") 832(32.76") 630(24.80") 443(17.44") 4187 HARD NICKEL ALLOY HARD NICKEL ALLOY Excellent resistance to abrasion, [M16C] [M16C] HVOF (High CORROSIVE LIQUID + particle erosion, fretting and is 30" FB 735(28.94") 735(28.94") 1651(65.00") 1651(65.00") 1270(50.00") 645(25.39") 1096(43.15") 630(24.80") 552(21.73") 6890 58 ~ 62 HRC 58 ~ 62 HRC Velocity Metallurgical Up to GASEOUS MEDIA WITH stable to roll-wear, grain-wear DN750 RB 735(28.94") 589(23.19") 1651(65.00") 1651(65.00") 1088(42.83") 645(25.39") 832(32.76") 630(24.80") 443(17.44") 4287 Cr (16%)/Fe (2.5%)/ Si Cr (16%)/Fe (2.5%)/ Si Oxygen Fuel bond to base 0% ENTRAINED PARTICLES and steel- wear whilst possessing (4.0%)/B (4.0%)/C (0.5%) (4.0%)/B (4.0%)/C (0.5%) process) & material +500°C / SOLIDS high strength at elevated 36" FB 874(34.41") 874(34.41") 2083(82.01") 2083(82.01") 1492(58.74") 785(30.91") 1019(40.12") 630(24.80") 629(24.76") 11200 / Mo (3.0%) / Cu (3.0%) / / Mo (3.0%) / Cu (3.0%) / Fusion Process (high operating cycles) temperatures combined with DN900 RB 874(34.41") 735(28.94") 2083(82.01"") 2083(82.01"") 1270(50.00") 785(30.91") 1096(43.15") 630(24.80") 552(21.73") 7326 Ni (balance) Ni (balance) excellent corrosion resistance 40" FB 976(38.43") 976(38.43") 2337(92.01") 2337(92.01") 1649(64.92") 895(35.24") 1120(44.09") 630(24.80") 629(24.76") 14680 DN1000 RB 976(38.43") 874(34.41") 2337(92.01") 2337(92.01") 1492(58.74") 895(35.24") 1019(40.12") 630(24.80") 552(21.73") 11445 TUNGSTEN CARBIDE TUNGSTEN CARBIDE LIQUID + GASEOUS [TC] [TC] HVOF (High MEDIA WITH Ideal for severe wear protection 48" FB Velocity Up to from multiple modes of abrasion, 69 ~ 72 HRC 69 ~ 72 HRC Oxygen Fuel >10,000 +482°C ENTRAINED PARTICLES erosion, corrosion or any DN1200 RB 1166(45.91") 976(38.43") 2768(108.98") 2768(108.98") 1649(64.92") 983(38.70") 1120(44.09") 630(24.80") 629(24.76") 15425 WC (86%) /Co (10%) /Cr WC (86%) /Co (10%) /Cr / SOLIDS process) combination of the three. GENERAL NOTES - Applies to dimensional tables for all classes. (4%) (4%) (high operating cycles) 1) End to end dimensions for Class 150# & Class 300# valves are according to Class 600# 2) H1 dimension for reduced port 6” valves and above is to bottom of support feet (not shown). 3) Weld ends according to pipe schedule and ANSI B16.25 4) Manual operators sized in accordance with EN 12570 . ⓒ SWI Valve Co., Ltd. All rights reserved. 6) SWI reserves the right to change details without notice. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 15 16 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves TECHNICAL DATA TECHNICAL DATA STANDARD VALVE DIMENSIONS - Class 300 STANDARD VALVE DIMENSIONS - Class 600 WEIGHT SIZE BORE ØA ØB RF & WE RTJ C H1 H2 L H3 ØW W1 Kg 2" FB 49(1.93") 49(1.93") 292(11.50") 295(11.62") 192(7.56") 88(3.46") 233(9.17") 400(15.7") 41 DN50 RB 49(1.93") 38(1.50") 292(11.50") 295(11.62") 176(6.93") 80(3.15") 205(8.07") 250(9.8") 35 3" FB 74(2.91") 74(2.91") 356(14.02") 359(14.13") 229(9.02") 110(4.33") 259(10.20") 720(28.3") 76 DN80 RB 74(2.91") 49(1.93") 356(14.02") 359(14.13") 192(7.56") 88(3.46") 233(9.17") 400(15.7") 55 4" FB 100(3.94") 100(3.94") 432(17.01") 435(17.13") 280(11.02") 143(5.24") 317(12.48") 300(11.81") 257(10.12") 165 DN100 RB 100(3.94") 74(2.91") 432(17.01") 435(17.13") 229(9.02") 110(4.33") 259(10.20") 720(28.3") 112 6" FB 150(5.91") 150(5.91") 559(22.01") 562(22.13") 365(14.37") 198(7.80") 382(15.04") 450(17.72") 297(11.69") 320 DN150 RB 150(5.91") 100(3.94") 559(22.01") 562(22.13") 280(11.02") 198(7.80") 317(12.48") 300(11.81") 257(10.12") 226 8" FB 201(7.91") 201(7.91") 660(25.98") 664(26.14") 452(17.80") 235(9.25") 414(16.30") 450(17.72") 330(12.99") 549 DN200 RB 201(7.91") 150(5.91") 660(25.98") 664(26.14") 365(14.37") 235(9.25") 382(12.48") 450(17.72") 297(11.69") 380 10" FB 252(9.92") 252(9.92") 787(30.98") 791(31.14") 538(21.18") 280(11.02") 493(19.41") 630(24.80") 370(14.57") 793 DN250 RB 252(9.92") 201(7.91") 787(30.98") 791(31.14") 452(17.80") 280(11.02") 414(16.30") 450(17.72") 330(12.99") 658 12" FB 303(11.93") 303(11.93") 838(32.99") 841(33.11") 614(24.17") 305(12.01") 564(22.20") 710(27.95") 370(14.57") 1019 WEIGHT DN300 RB 303(11.93") 252(9.92") 838(32.99") 841(33.11") 538(21.18") 305(12.01") 493(19.41") 630(24.80") 370(14.57") 892 SIZE BORE ØA ØB RF WE C H1 H2 L H3 ØW W1 Kg 14" FB 334(13.15") 334(13.15") 889(35.00") 892(35.12") 678(26.69") 328(12.91") 587(23.11") 630(24.80") 413(16.26") 1272 2" FB 49(1.93") 49(1.93") 292(11.50") 292(11.50") 192(7.56") 88(3.46") 233(9.17") 250(9.84") 34 DN350 RB 334(13.15) 252(9.92") 889(35.00") 892(35.12") 538(21.18") 328(12.91") 493(19.41") 630(24.80") 370(14.57") 1041 DN50 RB 49(1.93") 38(1.50") 292(11.50") 292(11.50") 176(6.93") 80(3.15") 205(8.07") 250(9.84") 29 16" FB 385(15.16") 385(15.16") 991(39.02") 994(39.13") 764(30.08") 373(14.69") 627(24.69") 630(24.80") 443(17.44") 1816 3" FB 74(2.91") 74(2.91") 356(14.02") 356(14.02") 241(9.49") 110(4.33") 255(10.04") 500(19.69") 66 DN400 RB 385(15.16") 303(11.93") 991(39.02") 994(39.13") 614(24.17") 373(14.69") 564(22.20") 630(24.80") 370(14.57") 1351 DN80 RB 74(2.91") 49(1.93") 356(14.02") 356(14.02") 192(7.56") 88(3.46") 233(9.17") 250(9.84") 48 18" FB 436(17.17") 436(17.17") 1092(42.99") 1095(43.11") 852(33.54") 403(15.87") 682(26.85") 630(24.80") 552(21.73") 2307 4" FB 100(3.94") 100(3.94") 432(17.01") 432(17.01") 280(11.02") 133(5.24") 278(10.94") 800(31.50") 123 DN450 RB 436(17.17") 334(13.15") 1092(42.99") 1095(43.11") 678(26.69") 403(15.87") 587(23.11") 630(24.80") 413(16.26") 1591 DN100 RB 100(3.94") 74(2.91") 432(17.01") 432(17.01") 241(9.49") 110(4.33") 255(10.04") 500(19.69") 89 20" FB 487(19.17") 487(19.17") 1194(47.01") 1200(47.24") 938(36.93") 438(17.24") 742(29.21") 630(24.80") 552(21.73") 3025 6" FB 150(5.91") 150(5.91") 559(22.01") 559(22.01") 355(13.98") 180(7.09") 364(14.33") 300(11.81") 257(10.12") 240 DN500 RB 487(19.17") 385(15.16") 1194(47.01") 1200(47.24") 764(30.08") 438(17.24") 627(24.69") 630(24.80") 443(17.44") 2145 DN150 RB 150(5.91") 100(3.94") 559(22.01") 559(22.01") 280(11.02") 180(7.09") 278(10.94") 800(31.50") 154 24" FB 589(23.19") 589(23.19") 1397(55.00") 1407(55.39") 1122(44.17") 520(20.47") 820(32.28") 630(24.80") 629(24.76") 4989 8" FB 201(7.91") 201(7.91") 660(25.98") 660(25.98") 430(16.93") 215(8.46") 394(15.51") 300(11.81") 297(11.69") 437 DN600 RB 589(23.19") 487(19.17") 1397(55.00") 1407(55.39") 938(36.93") 520(20.47") 742(29.21") 630(24.80") 552(21.73") 3483 DN200 RB 201(7.91") 150(5.91") 660(25.98") 660(25.98") 355(13.98") 215(8.46") 364(14.33") 300(11.81") 257(10.12") 280 26" FB 10" FB 252(9.92") 252(9.92") 787(30.98") 787(30.98") 516(20.31") 248(9.76") 461(18.15") 450(17.72") 330(12.99") 595 DN650 RB 633(24.92") 487(19.17") 1448(57.01") 1461(57.52") 938(36.93") 558(21.97") 742(29.21") 630(24.80") 629(24.76") 3614 DN250 RB 252(9.92") 201(7.91") 787(30.98") 787(30.98") 430(16.93") 248(9.76") 394(15.51") 300(11.81") 297(11.69") 476 12" FB 303(11.93") 303(11.93") 838(32.99") 838(32.99") 604(23.78") 285(11.22") 498(19.61") 450(17.72") 330(12.99") 795 STANDARD VALVE DIMENSIONS - Class 900 DN300 RB 303(11.93") 252(9.92") 838(32.99") 838(32.99") 516(20.31") 285(11.22") 461(18.15") 450(17.72") 330(12.99") 659 14" FB 334(13.15") 334(13.15") 889(35.00") 889(35.00") 656(25.83") 318(12.52") 531(20.91") 630(24.80") 370(14.57") 987 SIZE BORE ØA ØB RF & WE RTJ C H1 H2 L H3 ØW W1 WEIGHT DN350 RB 334(13.15) 252(9.92") 889(35.00") 889(35.00") 516(20.31") 318(12.52") 461(18.15") 450(17.72") 330(12.99") 744 Kg 16" FB 385(15.16") 385(15.16") 991(39.02") 991(39.02") 742(29.21") 355(13.98") 563(22.17") 630(24.80") 420(16.54") 1361 2" FB 49(1.93") 49(1.93") 368(14.49") 371(14.61") 204(8.03") 113(4.45") 258(10.16") 500(19.7") 63 DN400 RB 385(15.16") 303(11.93") 991(39.02") 991(39.02") 604(23.78") 355(13.98") 498(19.61") 450(17.72") 330(12.99") 943 DN50 RB 49(1.93") 38(1.50") 368(14.49") 371(14.61") 198(7.80") 87(3.43") 217(8.54") 400(15.7") 56 18" FB 436(17.17") 436(17.17") 1092(42.99") 1092(42.99") 818(32.20") 385(15.16") 628(24.72") 630(24.80") 463(18.23") 1721 3" FB 74(2.91") 74(2.91") 381(15.00") 384(15.12") 241(9.49") 125(4.92") 274(10.79") 300(11.81") 257(10.12") 115 DN450 RB 436(17.17") 334(13.15") 1092(42.99") 1092(42.99") 656(25.83") 385(15.16") 531(20.91") 630(24.80") 370(14.57") 1124 DN80 RB 74(2.91") 49(1.93") 381(15.00") 384(15.12") 204(8.03") 113(4.45") 258(10.16") 500(19.7") 77 20" FB 487(19.17") 487(19.17") 1194(47.01") 1194(47.01") 904(35.59") 418(16.46") 722(28.43") 630(24.80") 493(19.41") 2304 4" FB 100(3.94") 100(3.94") 457(17.99") 460(18.11") 302(11.89") 150(5.91") 324(12.76") 450(17.72") 297(11.69") 218 DN500 RB 487(19.17") 385(15.16") 1194(47.01") 1194(47.01") 742(29.21") 418(16.46") 563(22.17") 630(24.80") 420(16.54") 1524 DN100 RB 100(3.94") 74(2.91") 457(17.99") 460(18.11") 241(9.49") 125(4.92") 274(10.79") 300(11.81") 257(10.12") 160 24" FB 589(23.19") 589(23.19") 1397(55.00") 1397(55.00") 1088(42.83") 488(19.21") 792(31.18") 630(24.80") 552(21.73") 3873 6" FB 150(5.91") 150(5.91") 610(24.02") 613(24.13") 377(14.84") 210(8.27") 440(17.32") 450(17.72") 297(11.69") 408 DN600 RB 589(23.19") 487(19.17") 1397(55.00") 1397(55.00") 904(35.59") 488(19.21") 722(28.43") 630(24.80") 493(19.41") 2504 DN150 RB 150(5.91") 100(3.94") 610(24.02") 613(24.13") 302(11.89") 210(8.27") 324(12.76") 450(17.72") 297(11.69") 302 26" FB 633(24.92") 633(24.92") 1448(57.01") 1448(57.01") 1108(43.62") 535(21.06") 819(32.24") 630(24.80") 602(23.70") 4902 8" FB 201(7.91") 201(7.91") 737(29.02") 740(29.13") 474(18.66") 260(10.24") 485(19.09") 560(22.05") 330(12.99") 730 DN650 RB 633(24.92") 487(19.17") 1448(57.01") 1448(57.01") 904(35.59") 535(21.06") 722(28.43") 630(24.80") 493(19.41") 2611 DN200 RB 201(7.91") 150(5.91") 737(29.02") 740(29.13") 377(14.84") 260(10.24") 440(17.32") 450(17.72") 297(11.69") 524 28" FB 684(26.93") 684(26.93") 1549(60.98") 1549(60.98") 1189(46.81") 568(22.36") 1135(44.69") 630(24.80") 552(21.73") 5987 10" FB 252(9.92") 252(9.92") 838(32.99") 841(33.11") 550(21.65") 298(11.73") 548(21.57") 630(24.80") 413(16.26") 1037 DN700 RB 684(26.93") 589(23.19") 1549(60.98") 1549(60.98") 1088(42.83") 568(22.36") 792(31.18") 630(24.80") 552(21.73") 4636 DN250 RB 252(9.92") 201(7.91") 838(32.99") 841(33.11") 474(18.66") 298(11.73") 485(19.09") 560(22.05") 330(12.99") 862 30" FB 735(28.94") 735(28.94") 1651(65.00") 1651(65.00") 1270(50.00") 645(25.39") 993(39.09") 630(24.80") 679(26.73") 7423 12" FB 303(11.93") 303(11.93") 965(37.99") 968(38.11") 626(24.65") 335(13.19") 589(23.19") 630(24.80") 443(17.44") 1420 DN750 RB 735(28.94") 589(23.19") 1651(65.00") 1651(65.00") 1088(42.83") 645(25.39") 792(31.18") 630(24.80") 552(21.73") 4799 DN300 RB 303(11.93") 252(9.92") 965(37.99") 968(38.11") 550(21.65") 335(13.19") 548(21.57") 630(24.80") 413(16.26") 1232 36" FB 874(34.41") 874(34.41") 2083(82.01") 2083(82.01") 1492(58.74") 785(30.91") 1083(42.64") 630(24.80") 629(24.76") 11792 14" FB 322(12.68") 322(12.68") 1029(40.51") 1038(40.87") 688(27.09") 370(14.57") 604(23.78") 630(24.80") 443(17.44") 1753 DN900 RB 874(34.41") 735(28.94") 2083(82.01"") 2083(82.01"") 1270(50.00") 785(30.91") 993(39.09") 630(24.80") 679(26.73") 8009 DN350 RB 322(12.68") 252(9.92") 1029(40.51") 1038(40.87") 550(21.65") 370(14.57") 548(21.57") 630(24.80") 413(16.26") 1457 40" FB 976(38.43") 976(38.43") 2337(92.01") 2337(92.01") 1649(64.92") 895(35.24") 1125(44.29") 630(24.80") 787(30.98") 15556 16" FB 373(14.69") 373(14.69") 1130(44.49") 1140(44.88") 776(30.55") 403(15.87") 637(25.08") 630(24.80") 552(21.73") 2549 DN1000 RB 976(38.43") 874(34.41") 2337(92.01") 2337(92.01") 1492(58.74") 895(35.24") 1083(42.64") 630(24.80") 629(24.76") 12065 DN400 RB 373(14.69") 303(11.93") 1130(44.49") 1140(44.88") 626(24.65") 403(15.87") 589(23.19") 630(24.80") 443(17.44") 1862 48" FB 18" DN1200 RB 1166(45.91") 976(38.43") 2768(108.98") 2768(108.98") 1649(64.92") 983(38.70") 1125(44.29") 630(24.80") 787(30.98") 16796 DN450 RB 423(16.65") 322(12.68") 1219(47.99") 1232(48.50") 688(27.09") 443(17.44") 604(23.78") 630(24.80") 443(17.44") 2439 ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved. High Integrity Top Entry High Integrity Top Entry 17 18 Trunnion Mounted Ball Valves Trunnion Mounted Ball Valves TECHNICAL DATA TECHNICAL DATA STANDARD VALVE DIMENSIONS - Class 1500 PRESSURE / TEMPERATURE LIMITS FOR SOFT SEATS & SEALS 6500 450 CLASS 2500 6000 NYLON 6 400 5500 PCTFE (KEL- F) 350 NYLON 6.12 / DEVLON V-API 5000 PTFE & TFM 1600 4500 300 R-PTFE 4000 CLASS 1500 CF-PTFE 250 3500 PEEK WEIGHT BODY RATING SIZE BORE ØA ØB RF & WE RTJ C H1 H2 L H3 ØW W1 3000 200 Kg 2" FB 49(1.93") 49(1.93") 368(14.49") 371(14.61") 204(8.03") 113(4.45") 258(10.16") 600(23.6") 76 2500 CLASS 900 DN50 RB 49(1.93") 38(1.50") 368(14.49") 371(14.61") 198(7.80") 87(3.43") 217(8.54") 400(15.7") 68 150 2000 3" FB 74(2.91") 74(2.91") 470(18.50") 473(18.62") 263(10.35") 138(5.43") 287(11.30") 300(11.81") 257(10.12") 149 CLASS 600 DN80 RB 74(2.91") 49(1.93") 470(18.50") 473(18.62") 204(8.03") 113(4.45") 258(10.16") 600(23.6") 103 1500 100 4" FB 100(3.94") 100(3.94") 546(21.50") 549(21.61") 312(12.28") 160(6.30") 334(13.15") 450(17.72") 297(11.69") 293 1000 CLASS 300 DN100 RB 100(3.94") 74(2.91") 546(21.50") 549(21.61") 263(10.35") 138(5.43") 287(11.30") 300(11.81") 257(10.12") 210 50 6" FB 144(5.67") 144(5.67") 705(27.76") 711(27.99") 399(15.71") 218(8.58") 448(17.64") 560(22.05") 330(12.99") 610 500 CLASS 150 DN150 RB 144(5.67") 100(3.94") 705(27.76") 711(27.99") 312(12.28") 218(8.58") 334(13.15") 450(17.72") 297(11.69") 435 0 0 50 100 150 200 250 300 8" FB 192(7.56") 192(7.56") 832(32.76") 841(33.11") 496(19.53") 268(10.55") 493(19.41") 630(24.80") 413(16.26") 1046 DN200 RB 192(7.56") 144(5.67") 832(32.76") 841(33.11") 399(15.71") 268(10.55") 448(17.64") 560(22.05") 330(12.99") 739 10" FB 239(9.41") 239(9.41") 991(39.02") 1000(39.37") 594(23.39") 318(12.52") 568(22.36") 630(24.80") 443(17.44") 1540 -60 to 32 100 200 300 400 500 600 DN250 RB 239(9.41") 192(7.56") 991(39.02") 1000(39.37") 496(19.53") 318(12.52") 493(19.41") 630(24.80") 413(16.26") 1280 -320 12" FB 287(11.30") 287(11.30") 1130(44.49") 1146(45.12") 680(26.77") 368(14.49") 622(24.49") 630(24.80") 552(21.73") 2334 DN300 RB 287(11.30") 239(9.41") 1130(44.49") 1146(45.12") 594(23.39") 368(14.49") 568(22.36") 630(24.80") 443(17.44") 1856 PRESSURE/TEMPERATURE RATINGS (SOFT SEAT AND SEALS) 14" FB 315(12.40") 315(12.40") 1257(49.49") 1276(50.24") 754(29.69") 425(16.73") 659(25.94") 800(31.50") 552(21.73") 2906 DN350 RB 315(12.40") 239(9.41") 1257(49.49") 1276(50.24") 594(23.39") 425(16.73") 568(22.36") 630(24.80") 443(17.44") 2180 16" FB 360(14.17") 360(14.17") 1384(54.49") 1407(55.39") 874(34.41") 463(18.23") 697(27.44") 630(24.80") 629(24.76") 4200 SOFT SEAT / SEAL MATERIAL SELECTION & LIMITS DN400 RB 360(14.17") 287(11.30") 1384(54.49") 1407(55.39") 680(26.77") 463(18.23") 622(24.49") 800(31.50") 552(21.73") 3387 18" DN450 RB 406(15.98") 315(12.40") 1537(60.51") 1559(61.38") 754(29.69") 508(20.00") 659(25.94") 630(24.80") 629(24.76") 3837 STATIC / SHORT PERIODS OPERATING CONDITIONS MATERIAL MAX. CLASS / TEMP.° C TEMP.° F TEMP.° C TEMP.° F RATING STANDARD VALVE DIMENSIONS - Class 2500 MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. SEAT SEAL NYLON 6 -40 120 -40 248 -40 100 -40 212 2500 N/A WEIGHT NYLON 6.12 / DEVLON V-API -100 190 -148 374 -100 150 -148 302 2500 N/A SIZE BORE ØA ØB RF & WE RTJ C H1 H2 L H3 ØW W1 Kg PEEK -100 300 -148 572 -100 270 -148 518 2500 N/A R-PTFE (25% Filled) -200 232 -328 450 -200 204 -328 399 600 N/A 2" FB 42(1.65") 42(1.65") 451(17.76") 454(17.87") 239(9.41") 123(4.84") 268(10.55") 900(35.43") 110 PTFE & TFM 1600 -200 232 -328 450 -200 204 -328 399 600 N/A DN50 RB 42(1.65") 38(1.50") 451(17.76") 454(17.87") 235(9.25") 94(3.70") 230(9.06") 600(23.62") 98 CF-PTFE (Carbon Graphite Filled) -100 288 -148 550 -100 240 -148 464 900 N/A 3" FB 62(2.44") 62(2.44") 578(22.76") 584(22.99") 298(11.73") 158(6.22") 316(12.44") 450(17.72") 297(11.69") 251 PCTFE (KEL-F) -250 160 -418 320 -250 150 -418 302 2500 N/A DN80 RB 62(2.44") 42(1.65") 578(22.76") 584(22.99") 239(9.41") 123(4.84") 268(10.55") 900(35.43") 170 FKM A & B (Viton) -20 230 -4 446 -15 200 5 392 N/A 2500 FKM GLT (Viton Grade Low temp.) -46 210 -51 410 -40 180 -40 356 N/A 2500 4" FB 87(3.43") 87(3.43") 673(26.50") 683(26.89") 349(13.74") 183(7.20") 366(14.41") 500(19.69") 297(11.69") 491 NITRILE -30 150 -22 302 -30 120 -22 248 N/A 2500 DN100 RB 87(3.43") 62(2.44") 673(26.50") 683(26.89") 298(11.73") 158(6.22") 316(12.44") 450(17.72") 297(11.69") 342 HNBR -46 200 -51 392 -25 180 -13 356 N/A 2500 SILICONE -60 250 -76 482 -60 200 -76 392 N/A 2500 6" FB 131(5.16") 131(5.16") 914(35.98") 927(36.50") 478(18.82") 263(10.35") 456(17.95") 630(24.80") 413(16.26") 1044 FLUOROSILICONE -60 200 -76 392 -60 180 -76 356 N/A 2500 DN150 RB 131(5.16") 87(3.43") 914(35.98") 927(36.50) 349(13.74") 263(10.35") 366(14.41") 500(19.69") 297(11.69") 726 PTFE - INCONEL (Lip Seal) -200 230 -328 446 -200 200 -328 392 N/A 2500 8" FB 179(7.05") 179(7.05") 1022(40.24") 1038(40.87") 553(21.77") 300(11.81") 534(21.02") 630(24.80") 443(17.44") 1850 DN200 RB 179(7.05") 131(5.16") 1022(40.24") 1038(40.87") 478(18.82") 300(11.81") 456(17.95") 630(24.80") 413(16.26") 1320 NOTES 10" FB 223(8.78") 223(8.78") 1270(50.00") 1292(50.87") 695(27.36") 368(14.49") 638(25.12") 800(31.50") 552(21.73") 2887 1) Temperature limitations may vary between manufacturer grades; always consult with SWI Technical if in doubt. DN250 RB 223(8.78") 179(7.05") 1270(50.00") 1292(50.87") 553(21.77") 368(14.49") 534(21.02") 630(24.80") 443(17.44") 2325 2) Valves Pressure~ temperature (P~T) ratings are limited by the body ratings according to ASME B16.34 or seat and seal material limitations. 12" FB 265(10.43") 265(10.43") 1422(55.98") 1445(56.89") 801(31.54") 410(16.14") 755(29.72") 900(35.43") 602(23.70") 4494 3) Metal seated valves seat P~T ratings are equal to the body ratings or seals where fitted with elastomeric seal material. 4) The P~T ratings advised for seats & seals are a general guide; always consult with SWI Technical for specific recommendations. DN300 RB 265(10.43") 223(8.78") 1422(55.98") 1445(56.89") 695(27.36") 410(16.14") 638(25.12") 800(31.50") 552(21.73") 3587 5) Body ratings indicated are for Carbon Steel Material Group 1.1 according to ASME B16.34 14" DN350 RB 292(11.50") 223(8.78") 1540(60.63") 1569(61.77") 695(27.36") 453(17.83") 638(25.12") 800(31.50") 552(21.73") 3956 ⓒ SWI Valve Co., Ltd. All rights reserved. ⓒ SWI Valve Co., Ltd. All rights reserved.