IPS-E-PR-230 ENGINEERING STANDARD FOR PIPING & INSTRUMENTATION DIAGRAMS (P & IDs) ORIGINAL EDITION OCT. 1996 This standard specification is reviewed and updated by the relevant technical committee on Oct. 2002. The approved modifications are included in the present issue of IPS. This Standard is the property of Iranian Ministry of Petroleum. All rights are reserved to the owner. Neither whole nor any part of this document may be disclosed to any third party, reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written consent of the Iranian Ministry of Petroleum. Oct.1996 IPS-E-PR-230 CONTENTS : PAGE No. 0. INTRODUCTION............................................................................................................................. 3 1. SCOPE............................................................................................................................................ 4 2. REFERENCES................................................................................................................................ 4 3. DEFINITIONS AND TERMINOLOGY............................................................................................. 5 4. SYMBOLS AND ABBREVIATIONS............................................................................................... 6 5. UNITS.............................................................................................................................................. 6 6. GENERAL....................................................................................................................................... 6 6.1 Definition.................................................................................................................................. 6 6.2 Representation........................................................................................................................ 6 6.3 Drafting.................................................................................................................................... 6 6.4 Equipment Location Index..................................................................................................... 9 6.5 Drawing Number ..................................................................................................................... 9 6.6 Arrangement............................................................................................................................ 9 7. MINIMUM INFORMATION TO BE SHOWN ON P&I DIAGRAMS............................................... 10 7.1 General................................................................................................................................... 10 7.2 Equipment Indication............................................................................................................ 10 7.3 Instrumentation..................................................................................................................... 17 7.4 Piping..................................................................................................................................... 18 7.5 General Notes........................................................................................................................ 20 8. DESIGN CRITERIA FOR PREPARATION OF P&I DIAGRAMS................................................. 21 8.1 Assembly Piping of Pumps.................................................................................................. 21 8.2 Steam-Out, Drain and Vent for Vessels.............................................................................. 22 8.3 Bypass for Safety/Relief Valve ............................................................................................ 23 8.4 Block and Bypass Valves for Control Valve ...................................................................... 23 8.5 Line Numbering..................................................................................................................... 23 8.6 Philosophy of Instrumentation Installation........................................................................ 24 8.7 Utility Connections ............................................................................................................... 24 8.8 Unit Battery Limit Installation .............................................................................................. 25 8.9 Sample Connections............................................................................................................. 27 8.10 Steam Trap Assembly......................................................................................................... 27 9. CRITERIA FOR UTILITY FLOW DIAGRAMS.............................................................................. 29 10. ABBREVIATIONS/GRAPHICAL SYMBOLS/IDENTIFICATIONS.............................................30 11. PREPARATION OF P&I DIAGRAMS......................................................................................... 31 11.1 General................................................................................................................................. 31 11.2 Establishment of P&ID’s Preparation Steps .................................................................... 31 11.3 Handling of Licensed Process........................................................................................... 36 11.4 Revisions of P&I Diagram.................................................................................................. 37 11.5 Approval of P&I Diagram.................................................................................................... 38 1 Oct.1996 IPS-E-PR-230 APPENDICES: APPENDIX A ABBREVIATIONS/GRAPHICAL SYMBOLS/IDENTIFICATIONS............................39 A.1 Abbreviations........................................................................................................................ 40 A.2 Graphical Symbols............................................................................................................... 44 APPENDIX B P&IDs/UFDs TITLE BLOCK (TYPICAL)................................................................ 102 APPENDIX C REFERENCE BLOCKS ON P&IDs......................................................................... 103 APPENDIX D UTILITIES IDENTIFICATION TABLE (TYPICAL)................................................... 104 APPENDIX E NOZZLES IDENTIFICATIONS ON VESSELS, REACTORS AND TOWERS ........105 APPENDIX F PRESSURE RATINGS DESIGNATIONS-NOMINAL SIZE (IMPERIAL-METRIC) .106 APPENDIX G PIPE COMPONENT-NOMINAL SIZE ..................................................................... 107 APPENDIX H TYPICAL SAMPLE CONNECTION DETAILS FOR GASES AND LIGHT LIQUIDS (RVP 34.5 KPa)............................................................................................................................ 108 APPENDIX I BLOCK AND BYPASS VALVES FOR CONTROL VALVE ..................................... 109 APPENDIX J PHILOSOPHY OF INSTRUMENTATION INSTALLATION..................................... 110 2 Oct.1996 IPS-E-PR-230 0. INTRODUCTION The Standard Practice Manuals titled as "Fundamental Requirements for the Project Design and Engineering" is intended for convenience of use and pattern of follow-up and also a guidance. These Standard Engineering Practice Manuals, also indicate the check points to be considered by the process engineers for assurance of fulfillment of prerequisitions at any stage in the implementation of process plant projects. It should be noted that these Iranian Petroleum Standards (IPS), as Practice Manuals do not profess to cover all stages involved in every process project, but they reflect the stages that exist in general in process projects of oil, gas and petrochemical industries of Iran. These preparation stages describe the following three main phases which can be distinguished in every project & include, but not be limited to: Phase I: Basic Design Stages (containing seven Standards) Phase II: Detailed Design, Engineering and Procurement Stages (containing two Standards) Phase III: Start-Up Sequence and General Commissioning Procedures (containing two Standards) The process engineering standards of this group include the following 11 Standards: STANDARD CODE STANDARD TITLE I) Manuals of Phase I (Numbers 1 - 7) IPS-E-PR-150 "Basic Design Package" IPS-E-PR-170 "Process Flow Diagram" IPS-E-PR-190 "Layout and Spacing" IPS-E-PR-200 "Basic Engineering Design Data" IPS-E-PR-230 "Piping & Instrumentation Diagrams (P&IDs)" IPS-E-PR-250 "Performance Guarantee" IPS-E-PR-308 "Numbering System" II) Manuals of Phase II (Numbers 8&9) IPS-E-PR-260 "Detailed Design, Engineering and Procurement" IPS-E-PR-300 "Plant Technical and Equipment Manuals (Engineering Dossiers)" III) Manuals of Phase III (Numbers10&11) IPS-E-PR-280 "Start-Up Sequence and General Commissioning Procedures" IPS-E-PR-290 "Plant Operating Manuals" This Engineering Standard Specification Covers: "PIPING & INSTRUMENTATION Diagrams (P & IDs)" 3 Oct.1996 IPS-E-PR-230 1. SCOPE This Engineering Standard Specification covers the format and technical basis for the Piping and Instrumentation Diagrams (P&IDs) and Utility Distribution Flow Diagrams (UDFDs) for process, offsite and utility plants. Namely, the purpose of this manual is to indicate in general terms, the extents of detailing, valving philosophy and instrumentation requirements of similar process designs. This Standard is also intended to establish uniform symbols for equipment, piping and instrumentation on P&IDs and UDFDs throughout the Oil, Gas and Petrochemical (OGP) projects. Note: This standard specification is reviewed and updated by the relevant technical committee on Oct. 2002. The approved modifications by T.C. were sent to IPS users as amendment No. 1 by circular No. 175 on Oct. 2002. These modifications are included in the present issue of IPS. 2. REFERENCES Throughout this Standard the following dated and undated standards/codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this standard. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date shall be mutually agreed upon by the Company and the Vendor. For undated references, the latest edition of the referenced documents (including any supplements and amendments) applies. ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS) ASME Code. ANSI (AMERICAN NATIONAL STANDARD INSTITUTE) ANSI B 16.1 "Cast Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250 and 800" 1st. Ed., 1989 IPS (IRANIAN PETROLEUM STANDARDS) IPS-E-PR-200 "Basic Engineering Design Data" IPS-E-PR-308 "Numbering System" IPS-E-PR-725 "Process Design of Plant Waste Sewer Systems" IPS-G-IN-160 "Control Valves" IPS-D-AR-010 "Abbreviations & Symbols for HVAC&R Drawings" IPS-D-AR-011 "General Notes for HVAC & R System" ISA (INSTRUMENT SOCIETY OF AMERICA) ISA-S5.1 "Instrumentation Symbols and Identification" 1st. Ed., 1984 ISA-S5.2 "Binary Logic Diagrams for Process Operations" 2nd. Ed., 1981 ( Reaffirmed 1992 ) ISA-S5.3 "Graphic symbols for distributed control / shared display instrumentation, logic and computer systems “Ed.,1983 4 Oct.1996 IPS-E-PR-230 ISA-S5.4 "Instrument Loop Diagrams" Ed., 1991 ISA-S5.5 "Graphic Symbols for Process Displays" 1st. Ed., 1985 ISA-S18.1 "Annunciator Sequences and Specifications" 1st. Ed., 1979 (Reaffirmed 1992) ISA-S50.1 "Compatibility of analogue signals for electronic industrial process instruments” 1st. Ed., 1975 ( Reaffirmed 1995) ISA-S51.1 "Process Instrumentation Terminology" 1st. Ed., 1979 ISO (INTERNATIONAL ORGANIZATION FOR STANDARDIZATION) ISO 3098: Part 1 "Technical Drawings-Lettering, Part 1: Currently Used Characters" 1st. Ed. 1974 ISO 3511: Part 1 & Part 4 "Process measurement control functions and instrumentation-symbolic representation-Part 1: Basic requirements, 1st.Ed. 1977;Part 4: Basic symbols for process computer, Interface, and shared display/control functions" Ed. 1985 1st. Ed., 1984 ISO 6708 "Pipe component definition of nominal size" Ed., 1995. API (AMERICAN PETROLEUM INSTITUTE) API Standard 602 "Compact steel gate valves-flanged, threaded, welding and extended body ends “nine Ed., 1995 3. DEFINITIONS AND TERMINOLOGY - Company or Employer/Owner: Refers to one of the related and/or affiliated companies of the Iranian ministry of petroleum such as National Iranian Oil Company (NIOC), National Iranian Gas Company (NIGC), National Petrochemical Company (NPC), etc. - Contractor: Refers to the persons, firm or company whose tender has been accepted by the Employer, and includes the Contractor’s personnel representative, successors and permitted assigns. - Licenser: Refers to a company duly organized and existing under the laws of the said company’s country and as referred to in the preamble to the contract. - Project: Refers to the equipment, machinery and materials to be procured by the "Contractor" and the works and/or all activities to be performed and rendered by the "Contractor" in accordance with the terms and conditions of the contract documents. - Unit(s): Refer to one or all process, offsite and/or utility Units and facilities as applicable to form a 5 Oct.1996 IPS-E-PR-230 complete operable oil, gas and/or petrochemical plant . 4. SYMBOLS AND ABBREVIATIONS For symbols and abbreviations refer to Appendix A of this Standard. 5. UNITS This Standard is based on International System of Units (SI), except where otherwise specified. 6. GENERAL 6.1 Definition The Piping and Instrument Diagram (P&ID), based on the Process Flow Diagram (PFD), represents the technical realization of a process by means of graphical symbols for equipment and piping together with graphical symbols for process measurement and control functions. The Utility Flow Diagram (UFD) is a special type of a P&ID which represents the utility systems within a process plant showing all lines and other means required for the transport, distribution and collection of utilities. The process equipment in the UFD can be represented as a box with inscription (e.g., identification number) and with utility connections. 6.2 Representation The representation and designation of all the equipment, instrumentation and piping should comply with the requirements of this Standard. Auxiliary systems may be represented by rectangular boxes with reference to the separate diagrams. Dimensions of the graphical symbols for equipment and machinery (except pumps, drivers, valves and fittings) should reflect the actual dimensions relative to one another as to scale and elevation. The graphical symbols for process measurement and control functions for equipment, machinery and piping, as well as piping and valves themselves, shall be shown in the logical position with respect to their functions. All equipment shall be represented such that the consistency in their dimensions is considered if not in contrast to the good representation of the equipment. 6.3 Drafting 6.3.1 General rules Drafting shall be in accordance with the requirements outlined in this Standard. The drafting must be of sufficiently high quality to maintain legibility when the drawing is reduced to an A3 size sheet. 6.3.2 Drawings sheet sizes Diagrams shall be shown on A0 size (841 mm × 1189 mm) tracing paper. A1 size (591 mm × 841 mm) may be used for simple P&IDs and UFDs as per Company’s approval (see Article 6.3.3.2 for drawing dimensions and title block sizes). 6.3.3 Drawing title block 6 Oct.1996 IPS-E-PR-230 6.3.3.1 The following requirements shall be shown on the title block of each drawing (see Appendix B): - revision table; - main Company’s name (e.g., National Iranian Oil Company); - name of Company Relevant Organization, (if any), (e.g., Refineries Engineering and Construction); - name of refinery or plant (in English and Persian words); - Company’s emblem; - Contractor’s name; - drawing title; - Company’s project No.; - Contractor’s job No. (optional); - Contractor’s drawing No. (optional); - Company’s drawing No. 6.3.3.2 Title block sizes and drawing dimensions shall be as follows: DRAWING DIMENSIONS TITLE BLOCK SIZE (INCLUDING REVISION TABLE) (mm × mm) WIDTH (mm) × LENGTH (mm) A0 = 841 × 1189 180 × 190 A1 = 594 × 841 130 × 175 A2 = 420 × 594 100 × 155 A3 = 297 × 420 75 × 120 6.3.4 Line widths To obtain a clear representation, different line widths shall be used. Main flow lines or main piping shall be highlighted. The following line widths shall be applied: - 0.8 mm for main process lines; - 0.5 mm for other process lines; utility lines, and underground lines; - 0.5 mm for graphical symbols for equipment and machinery, except valves and fittings and piping accessories; - 0.5 mm for rectangular boxes for illustrating Unit operations, process equipment, etc.; - 0.5 mm for subsidiary flow lines or subsidiary product lines and for energy carrier lines and auxiliary system lines; - 0.4 mm for class changes designation; - 0.3 mm for graphical symbols for valves and fittings and piping accessories and for symbols for process measurement and control functions, control and data transmission lines; - 0.3 mm for all electrical, computer and instrument signals; - 0.3 mm for reference lines; Line widths of less than 0.3 mm shall not be used. 6.3.5 Line spacing The space between parallel lines shall not be less than twice the width of the heaviest of these lines with a minimum value of 1 mm. A spacing of 10 mm and more is desirable between flow lines. 7 Oct.1996 IPS-E-PR-230 6.3.6 Direction of flow In general, the main direction of flow proceeds from left to right and from top to bottom. Inlet and outlet arrows are used for indicating the inlet and outlet of flows into or out of the diagram. Arrows are incorporated in the line for indicating the direction of the flows within the flow diagram. If necessary for proper understanding, arrows may be used at the inlets to equipment and machinery (except for pumps) and upstream of pipe branches. If a diagram consists of several sheets, the incoming and outgoing flow lines or piping on a sheet may be drawn in such a manner that the lines continue at the same level when the individual sheets are horizontally aligned. 6.3.7 Connections Connections between flow lines or pipelines shall be drawn as shown in Figs. 1 and 2 below: Fig. 1 Fig. 2 Figs. 3 and 4 show two flow lines or pipelines, which are not connected: Fig. 3 Fig. 4 6.3.8 Inscriptions 6.3.8.1 Type of lettering Lettering in accordance with ISO 3098 Part 1, Type B vertical, to be used. 6.3.8.2 Height of lettering The height of letters should be: - 7 mm for drawing number; - 5 mm for drawing title and identification numbers of major equipment; - 3 mm for other inscriptions. 8 Oct.1996 IPS-E-PR-230 6.3.8.3 Arrangement of inscription a) Equipment Identification numbers for equipment should be located close to the relevant graphical symbol, and should not be written into it. Further details (e.g., designation, design capacity, design pressure, etc.) may also be placed under the identification numbers. b) Flow lines or piping Designation of flow lines or piping shall be written parallel to and above horizontal lines and at the left of and parallel to vertical lines. If the beginning and end of flow lines or piping are not immediately recognizable, identical ones should be indicated by corresponding letters. c) Valves and fittings Designation of valves and fittings shall be written next to the graphical symbol and parallel to the direction of flow. d) Process measurement and control functions The representation should be in accordance with the requirements stipulated in ISA-S5.1 and ISO 3511, Parts 1 and 4, latest revisions unless otherwise specified in this Standard. 6.4 Equipment Location Index Piping and Instrument Diagrams shall be divided into equivalent intervals (each in 50 mm) either in length or width. The intervals shall be designated with numbers from 1 to 23 in length and alphabets from "A" to "P" in width. Equipment location on each diagram shall be addressed by the relevant coordinates where required. In upper right-hand area of the flow diagram under title of "Item Index" all main equipment shall be listed by equipment number, alphabetically and numerically and equipment location coordinates. In a separate sheet apart from P&IDs, an "Item Index" shall be prepared to summarize all equipment of the Unit/Plant with reference P&IDs and equipment location. 6.5 Drawing Number Numbering of drawings shall be according to IPS-E-PR-308, "Numbering System". 6.6 Arrangement 6.6.1 The preferred arrangement is such that towers, vessels and fired heaters be shown in the upper half of the diagram, heat exchange equipment in the upper three quarters as practical, and machinery equipment in the lower quarter. The spacing of equipment and flow lines shall permit identification and tracing of the lines easily. 6.6.2 The area above the title block on each sheet shall be completely left open for notes. 6.6.3 The general flow scheme shall be from left to right. Unnecessary line crossing should be avoided. 6.6.4 Process lines entering and leaving the diagram from/to other drawings in the Unit shall be terminated at the lefthand or righthand side of the drawing. Lines from/to higher number drawings shall enter and leave the drawing on the righthand end and vice versa. 6.6.5 Each process line entering or leaving the side of the drawing should indicate the following 9