Energy Technology 2015 Carbon Dioxide Management and Other Technologies / \ "TM&k&tiù 144th Annual Meeting & Exhibition March 15-19, 2015 • Walt Disney World • Orlando, Florida, USA New proceedings volumes from the TMS2015 Annual Meeting, available from publisher John Wiley & Sons: • 6th International Symposium on High-Temperature Metallurgical Processing • Advanced Composites for Aerospace, Marine, and Land Applications II • Advances in the Science and Engineering of Casting Solidification • Characterization of Minerals, Metals, and Materials 2015 • Drying, Roasting, and Calcining of Minerals • Energy Technology 2015 • EPD Congress 2015 • Friction Stir Welding and Processing VIII • Light Metals 2015 • Magnesium Technology 2015 • Rare Metal Technology 2015 • TMS 2015 Supplemental Proceedings To purchase any of these books, visit www.wiley.com. TMS members: Log in to the Members Only area of www.tms.org and learn how to get your discount on these and other books offered by Wiley. V. J Energy Technology 2015 Carbon Dioxide Management and Other Technologies Proceedings of the Energy Technologies and Carbon Dioxide Management Symposium, sponsored by the Energy Committee of the Extraction & Processing Division (EPD) and the Light Metals Division (LMD) of The Minerals, Metals & Materials Society (TMS). Additional papers have been contributed by the following symposia: Recycling and Sustainability Update High-Temperature Systems for Energy Conversion and Storage Sponsored by the Recycling and Environmental Technologies Committee of EPD and LMD Sponsored by the Energy Conversion and Storage Committee of FMD Magnetic Materials for Energy Applications V Structural Materials, Heat Transport Fluids, Sponsored by the Magnetic Materials Committee and Novel System Designs for High Power of the TMS Functional Materials Division (FMD, and Process Heat Generation formerly the Electronic, Magnetic & Photonic Materials Division) Sponsored by the Corrosion and Environmental Effects Committee and Nuclear Materials Sustainable Energy and Layered Double Committee of SMD, and the Energy Conversion Hydroxides and Storage Committee of FMD Sponsored by the Chemistry and Physics of Materials Committee of FMD and the TMS Structural Materials Division (SMD) All symposia were held during TIMIS2015 144th Annual Masting & Exhibition March 15-19, 2015 Walt Disney World • Orlando, Florida, USA Edited by: Animesh Jha Cong Wang • Neale R. Neelameggham • Donna P. Guillen Li Li • Cynthia K. Belt • Randolph Kirchain Jeffrey S. Spangenberger • Frank Johnson Andrew J. Gomes • Amit Pandey • Peter Hosemann WL L EY TIÜS Copyright © 2015 by The Minerals, Metals & Materials Society. All rights reserved. Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of The Minerals, Metals, & Materials Society, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., Ill River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, or online at http:// www.wiley.com/go/permission. Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of mer- chantability or fitness for a particular purpose. No warranty may be created or extended by sales rep- resentatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages. Wiley also publishes books in a variety of electronic formats. Some content that appears in print may not be available in electronic formats. For more information about Wiley products, visit the web site at www.wiley.com. For general information on other Wiley products and services or for technical sup- port, please contact the Wiley Customer Care Department within the United States at (800) 762-2974, outside the United States at (317) 572-3993 or fax (317) 572-4002. Library of Congress Cataloging-in-Publication Data is available. ISBN 978-1-119-08240-8 Printed in the United States of America. 10 987654321 WL L EY TIÜS TABLE OF CONTENTS Energy Technology 2015 About the Editors xi Session Chairs xix Energy Technologies and Carbon Dioxide Management Symposium 2015 Carbon Management A Thermodynamic Study of Mixed Carbon Feedstock Gasification Slags 5 J. Nakano, M. Duchesne, J. Bennett, K. Kwong, and A. Nakano Evaluation of Heat Treatment Performance of Potential Pipe Steels in CCS-Environment 15 A. Pfennig, H. Wolthusen, P. Zastrow, and A. Kranzmann Economic Assessment of Methanol Synthesis by C0 from Coal-Fired 2 Power Plants 23 Y. Wang and Y. Dai Thermal Wastes from Energy Conversions and Global Anthropogenic Warming 29 N. Neelameggham and B. Davis Iron & Steel Influence of the Initial Solidification Controlling on the Energy Saving during Continuous Casting 39 L. Zhou and W. Wang Performance of Twin Oxygen-Coal Lances for PCI Operation in Blast Furnace Iron Making 47 F. Meng, H. Tang, and Z. Zhao Energy Saving and C0 Emission Reducing Analysis of Chinese 2 Iron and Steel Industry 55 Q. Zhang, Y. Li, Y. Shen, and H. Dong Investigation on the Heat Recovery from High Temperature Slags 65 Y. Sun and Z. Zhang v Optimal Distribution of Byproduct Gases in Iron and Steel Industry Based on Mixed Integer Linear Programming (MILP) 73 X. Zhao, H. Bai, Q. Shi, J. Han, and H. Li Metal Processing / Molten Salt / Electrochemistry Energy Efficient Separation of Magnetic Alloy from the Carbothermic Reduction of Nkana Cu-Co Concentrates 83 Y. Hara and A. Jha LCA Evaluation for Different Treatment Processes of Nickel Laterite Ore 93 S. Wang, H. Li, C. Li, X. Hao, Q. Bao, and L. Zhang Low Temperature Sulphidization of Cu-Co Slag in the Presence of Calcium Sulphide 105 Y. Hara and A. Jha A Kinetic Analysis of Acid Leaching of Niobium and Zirconium from Titania Waste Residue Stream: An Energy Efficient Methodology for the Reclamation of Metal Values 115 T. Makanyire, A. Jha, and S. Sutcliffe The Optimization Formula Design of Cu Zn!_ O Infrared Radiation Material x x and Coating Slurry 123 Y. Ding, H. Bai, C. Lian, W. Wei, and W. Liu The Role of Austenitizing Routines of Pipe Steels during CCS 131 A. Pfennig, J. Schiz, and A. Kranzmann Evaluation of Surface Tension for the NaN03-KN0 -Ca(N0 )2 3 3 System and Its Sub-System 139 J. Xu, J. Zhao, J. Wang, J. Li, and K. Wan Solar Energy Development of High Flux Solar Simulators for Solar Thermal Research 149 B. Ekman, G. Brooks, and M. Rhamdhani vi Leaching of Gold from Printed Circuit Boards Scrap of Mobile Phones 243 A. Kasper and H. Veit Magnetic Materials for Energy Applications Soft Magnetic Materials I Effect of Electric Current Pulse on Grain Boundary of Grain Oriented Silicon Steel during Primary Recrystallization Annealing 255 Z. Lu, L. Li, W. Nan, X. Jiang, and Q. Zhai Soft Magnetic Materials II Magnetostriction of Co-Fe-Based Amorphous Soft Magnetic Microwires 265 A. Zhukov, M. Churyukanova, S. Kaloshkin, V. Sudarchikova, S. Gudoshnikov, M. Ipatov, A. Talaat, J. Blanco, and V. Zhukova Poster Session Magneto structural Transition in Heusler Mn-Ni-In Melt Spun Ribbons 275 H. Li, J. Ren, J. Yu, and H. Zheng Magnetic Properties of Nanocrystalline Microwires 283 A. Talaat, V. Zhukova, M. Ipatov, J. Blanco, P. Klein, R. Varga, L. Gonzalez-Legarreta, B. Hernando, and A. Zhukov On Magnetocaloric Properties of (Pr,Dy)Fe Alloys 291 9 R. Guetari, C. Cizmas, K Zehani, L. Bessais, and N. Mliki Sustainable Energy and Layered Double Hydroxides Sustainable Energy and Layered Double Hydroxides Technical Innovation and Entrepreneurial Potential of "Hydrotalcite Like" Materials 301 D. Cocke, P. Latiolais, A. Gomes, and G. Beall Layered Double Hydroxides in Energy Research: Advantages viii