I%*%H% IT ELETTROPOMPA AUTOADESCANTE A CANALE LATERALE Manuale d’uso e manutenzione ................................................................................................................ pag. 5 FR POMPE AUTO-AMORÇANTE À CANAL LATÉRAL Manuel d’instructions et d’entretien .................................................................................................... page 13 GR ΑΥΤΟΠΛΗΡΟΥΜΕΝΗ ΑΝΤΛΙΑ ΜΕ ΠΛΕΥΡΙΚΟ ΚΑΝΑΛΙ Οδηγίες χρήσης και συντήρησης .......................................................................................................... σελ. 21 DE SELBSTSAUGENDE PUMPE MIT SEITLICHEM KANAL Gebrauchs- und Wartungsanweisungen .......................................................................................... Seite 29 NL ZELFAANZUIGENDE POMP MET ZIJKANAAL Handleiding voor gebruik en onderhoud ........................................................................................... pag. 37 GB SIDE CHANNEL SELF-PRIMING PUMP User and maintenance manual ............................................................................................................. page 45 ES BOMBA AUTOCEBANTE DE CANAL LATERAL Manual de uso y mantenimiento .......................................................................................................... pág. 53 CZ SAMONASÁVACÍ ČERPADLO S POSTRANNÍM VTOKEM Návod k obsluze a údržbě .......................................................................................................................... str. 61 SL SAMOSESALNA ČRPALKA S STRANSKIM KANALOM Priročnik za uporabo in vzdrževanje ....................................................................................................... str. 69 PT BOMBA AUTOFERRANTE DE CANAL LATERAL Manual de utilização e manutenção .................................................................................................... pág. 77 SV SJÄLVFYLLANDE PUMP MED SIDOKANAL Bruks- och underhållsanvisning ............................................................................................................... sid. 85 Serie di macchine / Série de machines/Σειρά μηχανημάτων / Maschinen-Baureihen / Series machines / Machinery series / Serie de máquinas / Série samostatných strojů / Serijenaprav / Série de máquinas / Pumpserier: EEM, ENM, ENT, ALM, ALT Serie di quasi-macchine / Série de quasi-machines / Σειρά μερικώς ολοκληρωμένων μηχανημάτων / Baureihen der unvol- lständigen Maschinen / Series niet voltooide machines / Partly completed machinery series / Serie de cuasi máquinas / Série strojů k vestavbě / Serije delno dokončanih naprav / Série de quase-máquinas / Inbyggnadspumpserier: EEMQ, ENMQ, ENTQ, ECC, ALMQ, ALTQ, ALCC Ed.: 03 Rev.: 0 29/12/2009 !""#$%&%'()*(!'+,-,., '/0'1,' 233450-0'6'7, !"#$%#&"'()"*"+#,#-#,./00#1234#567 $8879#-#:;71:7 ;<=%#5>?@9#/A,A#00A/.#-#B"C#5>?@9#/A,A#?0?D0#-#$-E"!=#F<==")!*!GF<==")!*!%H(E B!J%#K B!J%#0 B!J%#?7 B!J%#?L 0 B!J%#, B!J%#D B!J%#. B!J%#A B!J%#@ B!J%#M ? B!J%#K/ B!J%#KK B!J%#K0 B!J%#K? B!J%#K, B!J%#KA B!J%#KD B!J%#KM B!J%#K. B!J%#K@ B!J%#0/ B!J%#0K B!J%#00 B!J%#0? B!J%#0, B!J%#0A B!J%#0D , GB USER AND MAINTENANCE MANUAL 9.2.2 –Replacing the oil seal (bronze models type 25-30-35-40) .................... 51 9.2.3 – Replacing the mechanical seal .................................................................... 52 Translation of the original instructions 9.3 – Replacing the brushes ............................................................................................. 52 Reproduction, for any purpose, of parts of the text or of the drawings is prohibited without prior written consent from the manufacturer. 1 – DESCRIPTION OF SYMBOLS USED - GLOSSARY WARNING concerning machinery Consult carefully before installing the machinery. Safety hazard WARNING concerning partly completed machinery Consult carefully before incorporating the partly completed machinery. When rea- ding, omit information relative to parts that are not present. Comply with all applica- Danger of electric shock ble general safety criteria, to guarantee safe use of the machinery in which the partly completed machinery is incorporated.. WARNING Danger of damaging the pump IMPORTANT • Bronze: in this document, this term is used to describe Delta C type copper alloy, the machinery and partly completed machinery described herein must only be which is common practice in the self-priming pump sector. used by persons with appropriate knowledge of their use. They must not be left • The series of products EEMQ, ENMQ, ALMQ, ENTQ and ALTQ are partly com- in a place accessible to children or to persons that might use them in an inap- pleted machinery identical, respectively, to the machinery of series EEM, ENM, propriate and, consequently, potentially dangerous manner. They must be used ALM, ENT and ALT, except for the fact that they are supplied without the switch exclusively in compliance with the intended use declared by the manufacturer and cable for connection to the power supply but provided with an electrical and in compliance with the safety specifications indicated in this manual. They terminal block. In the rest of the manual, reference will only be made to the must always be supervised during use. series without the suffix –Q. When switch and cable are mentioned this refers to Chapter 9 and relative subchapters, printed in italics, contain information for the completed machinery, while when terminal block is mentioned this refers to maintenance exclusively for use by qualified technicians and must be performed the corresponding partly completed machinery. using appropriate personal protective equipment. • The term “series ALCC” refers to the pumps AL 12/20, AL 24/20, AL 12/25, AL 24/25, AL 24/40. This manual describes the use of the pump in compliance with the design specifi- • The type of power supply is indicated in the box identified by the word cations and illustrates the technical specifications, methods of installation, use and “Motore” in the pump ratings plate. 1~ means “single-phase alternating cur- maintenance and information concerning residual risks related to use. The manual rent”, 3~ means “three-phase alternating current” and means “direct must be considered part of the pump and be kept for future consultation for the current”. entire useful life of the pump. The manufacturer shall not be held responsible in cases of improper use of the pump, use contrary to specific national regulations, installation not in conformity with the 2 – USE OF THE MACHINERY/PARTLY COMPLETED declared specifications, faults in the power supply, unauthorized modifications and MACHINERY operations, use of non-original spare parts or parts not relative to the specific model, The machinery or partly completed machinery is a self-priming pump of “side total or partial failure to comply with the instructions indicated herein. channel” type. It has been designed and manufactured specifically for transferring and handling liquids, thanks to some important features: CONTENTS • very rapid self-priming capacity, i.e. suction of air contained in the suction hose 1 – DESCRIPTION OF SYMBOLS USED - GLOSSARY .............................................................. 45 to start pumping; 2 – USE OF THE MACHINERY/PARTLY COMPLETED MACHINERY ................................... 45 • no damage to the pump if the liquid in the suction tank finishes; 2.1 – Specifications of pumped liquid ......................................................................... 45 • possibility of reversing the flow of liquid (for models supplied with alternating 2.2 – Environment of use .................................................................................................. 46 current). 3 – TECHNICAL DESCRIPTION ........................................................................................................ 46 Although it has been designed for professional use, it can also be used in a 3.1 – Specifications .............................................................................................................. 46 domestic environment, providing the user has become acquainted with its use, by 3.2 – List of components................................................................................................... 46 carefully reading the instructions contained in this manual. 3.3 – Maximum priming height ..................................................................................... 47 3.4 – Pumping direction .................................................................................................... 47 2.1 – PROPERTIES OF PUMPED LIQUID 3.5 – Shaft sealing devices ............................................................................................... 47 3.6 – Optional accessories available............................................................................. 47 the liquid to be pumped: WARNING 4 – INSTRUCTIONS FOR INSTALLATION AND USE ................................................................. 47 4.1 – Handling ....................................................................................................................... 47 -must have no hard suspended particles (sand, gravel, etc.) which can cause rapid 4.2 – Installation and use .................................................................................................. 47 wear of internal parts. If the liquid to be pumped has this risk factor, install a suitable 4.2.1 – Preliminary operations .................................................................................. 47 filter in the suction hose. 4.2.2 – Assembling the hoses .................................................................................... 48 - must not be aggressive towards the materials with which it comes into con- 4.2.3 – Electrical connection – general instructions ........................................ 48 tact, i.e.: 4.2.3.1 – Connection of single-phase and three-phase pumps ........... 48 1) the material forming the pumping body (bronze for series EEM, ENM, ENT, ECC - 4.2.3.2 – Connection of direct current pumps .............................................. 48 AISI 316 stainless steel for series AL); 4.2.4 – Starting and stopping .................................................................................... 49 2) the material of which the shaft is manufactured (AISI 316 stainless steel); 4.3 – Washing and storage............................................................................................... 49 3) the materials of which the gasket and the sealing device are manufactured (see 4.4 – Use of the by-pass (optional device) ................................................................ 49 Chapter 3.5). 4.5 – Demolition ................................................................................................................... 49 4) (only for models with by-pass) acetalic resin. 5 – INFORMATION ON RESIDUAL RISKS..................................................................................... 49 5.1 – Contact with moving parts ................................................................................... 49 -must have suitable viscosity: these pumps are not suitable for very viscous liquids 5.2 – Temperature of accessible surfaces .................................................................. 49 (such as honey). For series ENM, ENT, ALM, ALT pumps, consider as an indication 5.3 – Risks caused by spattering and leakage of fluids ........................................ 49 of maximum viscosity a mineral oil type SAE 30 at a temperature of 40° C; all other 5.4 – Residual risks caused by faulty operation....................................................... 50 series are suitable for liquids with viscosity similar to water. 6 – TROUBLESHOOTING .................................................................................................................. 50 7 – DECLARATIONS ............................................................................................................................ 51 - must have a maximum fluid density of: for series ENM, ENT, ALM, ALT pumps: 1.1 8 – WARRANTY ..................................................................................................................................... 51 g/cm3; for other series: density similar to water. 9 – NOTES FOR THE SERVICE TECHNICIAN (reserved for qualified technicians) ............. 51 9.1 – Disassembling the hydraulic part of the pump ............................................... 51 - must have a minimum temperature of: -15° C, in any case above the freezing 9.2 – Assembling the hydraulic part of the pump ..................................................... 51 temperature of the liquid to be pumped. 9.2.1 – Replacing the oil seal (bronze models type 20 and 50) ........................ 51 ! - must have a maximum temperature of: models without by-pass: depending on capacity Q (quantity of liquid transferred in a given time); the speed of the pum- the rubber used to manufacture the gaskets: 90° C (NBR rubber, which is standard ping operation depends on this. unless otherwise indicated on the pump), 110° C (EPDM rubber), 130° C Viton rub- The capacity of a pump is not fixed, but depends on the total manometric head H ber; models with by-pass: 90° C. required by the installation, which is the sum of two contributions: 1) difference in height (measured vertically) between the level of liquid in the tank Examples of use of the series with bronze pump body (series EEM, ENM, ENT, of destination and that of the tank or origin; ECC) 2) energy losses caused by liquid flow in pipes, valves, fittings, and other elements Water, sea water, gas oil, oil, soaps; in the European Union pumps with bronze pum- inserted along its path. ping body are generally not considered suitable for use with food products, such Tab. A indicates the capacity (in litres per minute) as a function of total manometric as milk or olive oil (ref. standard UNI EN 13951). Application in the food sector is head (in metres) for the various pump types. The same table also indicates the subordinate to checking suitability of the pumps with the provisions of the specific value of the maximum head Hmax developed by the pump (expressed in bar, unit HACCP plan drawn up by the user. of pressure measurement), which is reached when the discharge port is closed, and the maximum equivalent A-weighted sound pressure level (LeqA) obtained at 1 Examples of use of series with AISI 316 stainless steel pump body, material suita- metre from the surface of the pump operating with water at 20° C. ble for foods and with excellent resistance to corrosion and abrasion (series AL) - liquid foods, such as wine, vinegar, olive oil, milk; for these uses appropriate 3.2 - LIST OF COMPONENTS methods of washing and disinfecting the pump must be adopted, according to Tab. B contains the list of all components, and refers to Figs. 1, 2, 3A, 3B, 4, 9. type of liquid (see Chapter 4.3); - compatible corrosive liquids (such as fungicides or liquid fertilizers) - fig. 1: exploded drawing of single-phase electric pumps type ENM 20, ENM 20 L, - the same liquids permitted for bronze pumps, in this case ensuring a much longer ALM 20, ALM 20 L, EEM 20, EEM 20 L and three-phase electric pumps type ENT 20, useful life. ENT 20 L, ALT 20 e ALT 20 L. Use of the pump in environments in which there is - fig. 2: exploded drawing of single-phase electric pumps type ENM 25, ENM 25S, danger of explosion or fire (as defined by the law) ENM 30, ENM 35, ENM 40, ENM 50, ALM 25, ALM 30, ALM 40, ALM 50, EEM 25, EEM 30, EEM 35, EEM 40 and three-phase electric pumps type ENT 25, ENT 25S, ENT 30, is prohibited; in particular, do not use with petrol, ENT 35, ENT 40, ENT 50, ALT 25, ALT 30, ALT 40, ALT 50; acetone, solvents, etc. - fig. 3A: mechanical seal; Fig. 3B: the various systems adopted for fixing the rota- 2.2 – ENVIRONMENT OF USE ting part of the seal; - Ventilated, clean and dry closed environment. - Normal or marine atmosphere, ambient temperature between –15 °C and 40 °C - fig. 4: components of the motor part of direct current pumps; the pumps ECC and maximum relative humidity 80%. 12/20, ECC 24/20, AL 12/20, AL 24/20 have the motor part as shown in Fig. 3 and - Maximum installation altitude: 1000 meters above sea level. the pump part as shown in Fig. 1; the pumps ECC 12/25, ECC 24/25, ECC 24/40, AL 12/25, AL 24/25, AL 24/40 have the motor part as shown in Fig. 3 and the pump 3 – TECHNICAL DESCRIPTION part as shown in Fig. 2. 3.1 - SPECIFICATIONS - fig. 9 replaces the parts ref. 18, 19, 20 of Figs. 1 and 2 in the partly completed The pump can perform suction of liquid from one port (suction port), sending it to machinery of series EEMQ, ENMQ, ALMQ, ENTQ and ALTQ. the other port (discharge port); the essential parameter characterizing a pump is TYPE Hmax LeqA Weight TYPE Hmax LeqA Weight 1 m 5 m 10 m (bar) (dB) kg 1 m 5 m 10 m (bar) (dB) kg EEM 20 L, ENM 20 L, ENT 20 L 14 4 0.7 <70 5.2 ECC 24/25 67 50 26 1.9 75 7.1 EEM 20, ENM 20, ENT 20 32 27 21 2.7 77 5.2 ECC 24/40 166 125 70 2.0 80 14.1 EEM 25, ENM 25, ENT 25 53 38 16 1.3 71 7.9 ALM 20 L, ALT 20 L 11 2 0.6 <70 5.2 ENM 25S, ENT 25S 97 92 85 4.8 83 13.4 ALM 20, ALT 20 32 27 21 2.7 77 5.2 EEM 30, EEM 35 89 68 38 1.5 74 10.6 ALM 25, ALT 25 43 28 8 1.2 71 7.8 ENM 30, ENT 30 89 71 43 1.6 74 12.1 ALM 30, ALT 30 89 80 70 4.2 83 13.3 ENM 35, ENT 35 89 71 43 1.6 74 12.2 ALM 40, ALT 40 137 112 76 1.6 77 14 EEM 40 149 115 66 1.6 77 11.3 ALM 50 205 176 140 2.9 82 21.3 ENM 40, ENT 40 149 119 78 1.7 77 14.1 ALT 50 205 176 140 2.9 82 19.4 ENM 50 250 215 167 2.6 84 22.7 AL 12/20 23 16 5 1.4 75 4.1 ENT 50 262 227 180 2.7 84 20.8 AL 24/20 26 20 9 1.6 76 4.1 ECC 12/20 23 16 5 1.4 75 4.1 AL 12/25 49 36 17 1.3 74 7 ECC 24/20 26 20 9 1.6 76 4.1 AL 24/25 54 42 23 1.5 75 7 ECC 12/25 62 44 14 1.4 74 7.1 AL 24/40 146 112 65 1.5 80 14 Data obtained with water at 20° C – Tolerances: standard ISO 2548 for Class C mass produced pumps Tab. A " 1 Motor fan 14 Seal washer 28 Conical gasket 2 Fan cover 15 Tab 29 Threaded sleeve 3 Front bearing 30 Hex head screw 18 Capacitor (single-phase pumps only 4 Pump flange 31 Hex head hollow screw 5 Counterflange Toggle switch 61 Rear guard 19A 6 Brush holder (series EEM only) 62 Rear bearing 7 Brush Rotary switch (other single-phase and 63 Casing with stator 19B 8 Counterflange gasket three-phase series) 64 Shaft with rotor 9A Stainless steel Seeger ring 20 Inverter box 65 Rear internal part 9B Stainless steel seal ring 21 Terminal box 66 Front internal part 9C Brass seal ring 22 Terminal block 67 Seal 9D Seal spacer 23 Stud 67A Mech. seal rotating part 10 Pump body 24 Cable clamping bracket 67B Mech. seal fixed part - counterface 11 Pump cover 25 Straight fitting 12 O-ring 26 Curved fitting 67C Mech. seal fixed part - shroud 13 Impeller 27 Ring nut 68 Motor seal Tab. B 3.3 – MAXIMUM PRIMING HEIGHT assistance, please contact our technical department. The maximum priming height is the maximum difference in level between the pump 3.6 - OPTIONAL ACCESSORIES AVAILABLE and the level of the liquid to be pumped with which it can perform suction of air from • Handle and truck for easy transport. the suction hose and start pumping. • Manual by-pass to adjust capacity and head; the relative instructions for use are With water at 20° C this value can reach 6 metres, but it depends on the quantity included in this manual. of liquid present inside the pump during priming; this quantity depends on the • Discharge plug or cock, to drain part of the pump body without removing the installation methods of the pump and on the configuration of the hoses. To achieve hoses. maximum priming performances, comply with the following installation measures: • Filters, to prevent foreign bodies from entering. 1) Discharge hose: during priming the liquid contained in the pump is pushed • Hose kit. outwards through the discharge port; therefore, the quantity of liquid decreases, • Hose fittings in nylon or stainless steel (for series AL pumps). causing reduced priming; avoid this by positioning the discharge hose so that liquid that has flowed out returns inside the pump, for example, by pointing the initial part upwards with a difference in level of 50 cm. 4 - INSTRUCTIONS FOR INSTALLATION AND USE 2) Suction hose: the initial part pointing upwards with a difference in level of 20 cm increases the quantity of liquid that remains inside the pump after it is stopped. 4.1 – HANDLING Check the weight of the pump indicated on the ratings plate and adopt methods in 3.4 – PUMPING DIRECTION accordance with national safety regulations relative to manual handling of loads. If Pumps with alternating current motor are two-way: by reversing the direction of necessary use lifting systems, lift trucks, personal protection equipment for manual rotation of the motor the direction of liquid flow is reversed. For this purpose, machi- handling of loads and to prevent the danger of crushed limbs. If the pump is to be nes are equipped with a 3-way switch: 0 = off, 1 = on, 2 = on with liquid flowing in moved frequently, accessories (handle and truck) are available to facilitate handling. the opposite direction to position 1. The typical pumping directions in single-phase machinery are described in Fig. 8, lines 2 and 3. In three-phase machinery the direc- tion depends on the connection to the power supply. WARNING In direct current partly completed machinery, the pumping direction is fixed and is unrelated to connection of the power supply cables to the terminal block. The typical Do not lift or transport the pump using the power cable, the hoses or pumping direction is described in Fig. 8, line 1. The typical pumping directions are not projecting parts (i.e. the inverter or terminal box). Lift the pump by binding, and in some examples could be inverted. firmly holding the metal part. 4.2 - INSTALLATION AND USE 3.5 - SHAFT SEALING DEVICES The impeller, i.e. the rotating mechanical part that allows the pump to operate is WARNING activated through a shaft by the external motor; the pump body has an opening for the shaft to pass through. The “shaft seal” is the device that prevents liquid from leaking through the space between the shaft and the opening in the pump body. To install machinery supplied completed, strictly follow the procedures indica- Two types of seal are adopted: ted below. To incorporate partly completed machinery, consider the following instructions within the limits of their applicability. Use them to draw up instruc- - ring seal (oil seal) with stainless steel spring; the standard seal used in bronze tions for use of the final machinery. All mechanical and electrical installations to versions is the NBR rubber oil seal, unless otherwise specified by a label affixed to be performed on unprotected parts must be carried out exclusively by qualified the pump; technical personnel adopting personal protective equipment to protect hands - mechanical seal (Fig. 3A); the standard type of seal used in the stainless steel series and limbs against crushing, to protect from sprays and splashes of liquid and to AL is the ceramic/graphite/ AISI 316/ NBR rubber version, unless otherwise specified protect against electrical shock. These must be selected in relation to specific risk by a label affixed to the pump; it greatly increases the number of hours for which assessment for the installation to be carried out. the pump can operate before requiring maintenance operations and does not cause Do not start the pump before having completed the installation. wear on the shaft. 4.2.1 – PRELIMINARY OPERATIONS Various types of seals are available on request (Viton oil seal, silicon carbide mecha- - Remove the pump from the packaging and check that all parts are intact: any nical seals and/or parts in EPDM rubber, Viton, Teflon) to adapt to the majority of breakages that occur during transport can cause dangers of mechanical or electrical requirements linked to temperature, corrosion and abrasion. Should you require nature. # - Assemble the handle (Fig. 5) or the truck (Fig. 6), if provided. During transport, the • provided with an efficient earthing system and equipped with a high sensitivity pump must be disconnected from the power supply. After transport, the truck must differential switch (30 mA) installed in line; be positioned on a completely horizontal surface. Check that accidental movements • protected against overcurrents; of the truck cannot cause danger. • (if the pump is not already equipped with this) equipped with overload protection system calibrated to the current (A) indicated on the pump ratings plate; - Position the pump in a dry place (the pump is not submersible) on a horizontal surfa- • (for models with cable without plug and models with terminal block) equipped ce; leave an empty space of at least 10 cm in front of the motor cooling fan; secure the with a power isolation device. feet with bolts to prevent movement or falling caused by vibrations during operation, to prevent people from tripping over hoses or the power cable. Make the connections Models with switch, cable and plug without damaging the pump. • select a power socket compatible with the plug, equipped with earthing device, Never hang or fix the pump using the power cable. away from possible sprays of liquid and in an accessible position. • Make sure the switch is positioned to off (0). - Fill the pump body with liquid to be pumped through one of the ports, preventing • Arrange the cable so that it cannot be knocked or tripped over. the liquid from leaking out either through this port or the other port; as the pump is • Insert the plug into the power socket. self-priming, this operation is only necessary the first time, or if the pump has been • If an extension cable is required, it must be selected according to the current regu- emptied; in fact, when it stops sufficient liquid remains inside for subsequent priming. lations and the data indicated on the pump ratings plate; the electrical connection Traces of lubricant (cutting fluids, greases) may be present on the inner walls of the must be protected against possible sprays of liquid. pumping body. If these substances can pollute the liquid to be pumped (i.e. food substances), initial pumping must be performed following the cleansing procedure Models with switch and cable, without plug described in Chapter 4.3. Connection to the power supply network must be performed exclu- WARNING Do not operate the pump dry. sively by qualified technicians, in compliance with the regulations regarding electrical installations and with all the safety rules applicable 4.2.2 – ASSEMBLING THE HOSES to the type of operation. The power supply must be disconnected before making the connection. First connect - As shown in Fig. 5 or Fig. 6, screw the hose fittings to the ports; these are provided the earth conductor, followed by the line conductors. standard with bronze pumps, on request (in nylon or stainless steel) for series AL pumps, after checking that the gaskets are present in the fittings; the assembly Models with terminal block shown is only indicative, the two fittings, straight and curved, can be inverted. Connection to the power supply network must be performed exclusively - Provide a pair of hoses of suitable length and with the same internal diameter as the by qualified technicians, in compliance with the regulations regarding external diameter of the fittings. The hose must be flexible spiral, made of a material electrical installations and with all the safety rules applicable to the type suitable for the type and temperature of the liquid to be pumped, resistant to the of operation. The power supply must be disconnected before making the connec- internal vacuum and with a higher operating pressure than the pressure generated tion. The power cable must be provided with earth conductor. by the pump (equal to Hmax in Table A). Connection of the cable to the partly completed machinery is described below with Insert the ends of the hoses into the hose fittings; secure the connection using a reference to Fig. 9. hose clamp. It is not necessary to install a check valve; if the liquid can contain hard • Remove the cover of the terminal box (ref. 21) after having unscrewed the fixing suspended particles install a suitable filter in the suction hose to retain them; the screws. hose must not exert excessive forces on the pump. Avoid excessive bending of the • Insert the power cable through the ring nut (ref. 27), the conical gasket (ref. 28), hoses to avoid kinks. the threaded sleeve (ref. 29) of the terminal box and clamp the ring nut. Insert the free end of the suction hose into the receptacle from which liquid is to be • Connect the earth conductor to the motor casing at the stud ref. 23 identified by drawn, at a depth at least twice the diameter of the hose and at the same minimum the symbol , using the bolts provided. distance from the bottom. Insert the free end of the discharge hose into the recep- • Connect the power conductors to the terminal block (ref. 22) following the tacle to receive the liquid. instructions indicated in the label inside the cover of the terminal box. • Use the cable clamping bracket ref. 24 to fix the power cable, the right way up The discharge hose must be fixed, without compressing it, to prevent or overturned depending on the diameter of the cable; check that it is secured extraction from the collection receptacle during start-up or operation, effectively against pulling and twisting of the cable. which would wet and contaminate the surrounding environment. In • Replace the cover of the terminal box and fasten it using the screws removed the event of use with dangerous liquids, wear personal protective equipment previously. selected according to the specifications of the liquid, to prevent danger of conta- mination or contact with exposed body parts. 4.2.3.2 – CONNECTION OF DIRECT CURRENT PUMPS 4.2.3 – ELECTRICAL CONNECTION – GENERAL INSTRUCTIONS Required specifications of the power supply network The inverter box (ref. 20) and the terminal box (ref. 21) contain electrical • voltage coinciding with that indicated on the ratings plate of the partly comple- parts; they must be disassembled exclusively by a qualified technician, ted machinery (tolerances +10% - 10%); in compliance with safety regulations. • protected against overcurrents; Before making the electrical connections, check cables, plugs and sockets for dama- • equipped with overload protection system; ge. Electrical connections must be protected against dampness and sprays of liquid. • equipped with a power isolation device. Only use cables and components in conformity with the safety provisions of Directive • the partly completed machinery is designed to be supplied by a 2006/95/EC and suitable for the current absorbed by the motor. battery; if another type of generator is used, assess the risk of dangerous Pumps with three-phase and direct current motors are not provided with overload voltages being present on accessible metal parts of the partly completed protection; pumps with single-phase motors are provided with an internal overlo- machinery; in particular, bear in mind that the negative pole of the terminal block ad protection device and automatic reset only if the words “Protetta da sovraccari- supplying the partly completed machinery is connected to the casing of its motor. co - Overload protected” appear on the yellow label affixed to the pump. Connection instructions 4.2.3.1 – CONNECTION OF SINGLE-PHASE AND THREE-PHASE PUMPS • Remove the terminal box (ref. 21), after having unscrewed its fixing screws. • Insert the power cable through the cable grommet. Required specifications of the power supply network • Connect it to the terminal block complying with the polarity (+, -) indicated. • If it is necessary to secure the cable against pulling or twisting, take the necessary WARNING measures. • Replace the terminal box and fasten it using the screws removed previously. • voltage and frequency coinciding with those indicated on the pump ratings plate (tolerances: 10% on voltage and 2% on frequency); $ 4.2.4 – STARTING AND STOPPING Before use, perform the start-up procedure, discarding a first fraction of liquid. Dispose with the fluid used for washing and the discarded liquid from start-up in compliance with the current provisions of law. In the specific case of use with vegetable oils, if the pump is to remain in disuse for a short period of time and subsequently used again for the same type of oil, it can • Do not start the pump before having completed installation. simply be emptied and the ports capped. • Do not start the pump with wet hands or while standing on wet surfaces. • Under no circumstances insert fingers or other body parts or objects through Use with highly perishable food substances (such as milk) the ports: the pump contains moving parts. Wash before use, at each time interval established by the HACCP protocol applied Check that the hoses are positioned correctly. If the pump was supplied with a switch, and after use, disassembling the pump, cleansing and disinfecting its parts with start it by switching this to the on position corresponding to the direction of pumping methods depending on the type of liquid. This operation must be carried out by required. If the pump was supplied with the terminal block, start it by connecting it qualified personnel experienced in performing the pump disassembly and reassem- to the power supply. bly procedures. In this phase, take great care that there are no leaks or sprays of liquid 4.4 - USE OF THE BY-PASS (optional device) from the installation. It these are present, stop the pump immediately The by-pass is a device to adjust capacity and head of the pump and is located on the and take action to eliminate them. outside in the form of a knob; it can be rotated counter-clockwise to reduce the maxi- The pump must not run with the hoses completely closed for more than one mum capacity to around half and the maximum head by around a quarter. During minute. the priming stage close the by-pass by rotating the knob completely clockwise, as priming capacity is greatly reduced with the by-pass open. After a short period required for priming, the pump will start to transfer liquid. If pumping is not obtained and the suction hose bubbles air into the liquid to be 4.5 - DEMOLITION sucked up this means that the pump is pumping in the opposite direction: in this At the end of its useful life the pump must be demolished, in strict compliance with case stop the pump and reverse the pumping direction or stop the pump and invert the standards in force in the country of use. Do not neglect any residue of liquid connection of the hoses to the ports. present inside the pump body. Operation must always be supervised; check that WARNING Only EU countries the following do not occur: overheating of the motor surface, reduction in speed or stopping, abnormal noises or other events The pump belongs to the category of electric and electronic equipment that indicate malfunctioning. In this case, stop the pump immediately, remove the (EEE). The symbol shown here means that it cannot be disposed of as plug (where present) from the socket and consult Chapter 6. domestic waste. At the end of its useful life the owner must deliver the pump to a WEEE collection point, where it will be subjected to recycling. The noise produced by bronze pumps type 20, 25, 30, 35, 40 if they are run when dry For more information, contact the relevant local authority department or the store (to be avoided at all costs) does not indicate a fault, but is caused by the fact that in from which the pump was purchased. these models the impeller slides on the shaft to facilitate maintenance. To stop the pump, position the switch to stop (0) or disconnect the power supply. 5 – INFORMATION ON RESIDUAL RISKS After it is switched off, the pump remains filled with liquid, 5.1 – CONTACT WITH MOVING PARTS WARNING which is essential for priming; if there is any chance of the Do not insert objects through the holes in the fan cover (ref. 2), which covers the ambient temperature dropping to below the freezing point of the liquid, empty motor cooling fan. the pump body to avoid breakage. 5.2 - TEMPERATURE OF ACCESSIBLE SURFACES 4.3 – WASHING AND STORAGE In typical conditions of use, the outer surfaces of the motor part can reach Before removing the hoses discharge any pressure present inside the temperatures in excess of around 40° C higher than the surrounding pump. If accessible surfaces are hot (see Chapter 5.2) wait for the pump ambient temperature. The outer surfaces of the pumping body reach the to cool before handling it or use appropriate gloves. temperature of the pumped liquid, and can therefore be very hot or very cold. In the If the pump is used for dangerous substances, the user is responsible for defining event of these temperatures representing a danger, the user must adopt suitable the procedures for handling, washing, storing and disposal of waste fluids in protective measures (enclose the pump with barriers, handle using suitable gloves). compliance with the safety regulations in force for the specific substances treated. 5.3 - RISKS CAUSED BY SPATTERING AND LEAKAGE OF FLUIDS If the pumped liquid has no particular problems, (i.e. water, sea water or soap), in the event of an extended period of disuse, wash the inner walls of the pump by pumping Undesirable leakage or spraying of liquid may occur, for example, in the following clean water, empty completely, dry the outer surfaces with a soft cloth, coil the elec- cases: tric cable and hoses and store in a dry and protected area. - installation procedure carried out incorrectly; - wear and tear of hoses; Cleansing procedure - wear and tear of sealing device (resulting in spattering of liquid from This allows deeper cleaning than the procedure described previously and can be the space between the flange and the pump body) or of other gaskets (O-ring or used in many cases. In uses with foods it is performed during installation and as part counterflange gasket); of the wash cycle. - corrosion of the pump body; • Prepare a detersive solution in a receptacle (i.e. common dishwashing liquid - incorrect reassembly after maintenance; diluted with clean hot water at 40-50° C). - pumping of cold liquids, with water vapour condensation forming on the outer • Insert the suction and discharge hoses of the pump into the receptacle and recir- surface of the pumping body and consequent dripping. culate the liquid for 5 minutes. These events cause a wet environment (with danger of electric shock, danger of • Pump clean water until complete rinsing is obtained. slipping, etc.) and the risk of persons, animals or objects being struck by jets of liquid. In particular, maximum caution must be taken when pumping liquids that Use with slightly perishable food substances (vegetable oil, wine, vinegar) are flammable, corrosive, at high temperature or in any way dangerous for living Before and after use: things or for the environment. The user must assess these risks and if necessary • Carry out the cleansing procedure; provide appropriate protection from jets of liquid (i.e. screens) and collection ves- • use the pump to recirculate a suitable sanitizing and disinfecting solution (i.e. sels in a suitable position. Liquid from leakages must be removed and disposed of based on peracetic acid) for an adequate time; correctly and safely. • rinse the inside of the pump body by pumping clean water until the sanitizing and disinfecting solution has been completely eliminated. % 5.4 - RESIDUAL RISKS CAUSED BY FAULTY OPERATION (i.e. flooding) caused by failure or faulty operation of the pump (i.e. installation of The pump is not provided with audible or visual alarms to indicate breakages or alarms, back-up pumps, etc.). malfunctioning. Therefore, the user must take suitable measures to avoid damages 6 - TROUBLESHOOTING Problem Possible cause Remedy No electricity Check the power supply System overcurrent or overload protection Reset the protective device; if the problem persists contact a triggered qualified technician Plug not inserted Insert the plug Power connections interrupted or incorrect electric Motor not turning and no Contact a qualified technician connection humming sound Switch positioned to “off” Switch to the correct “on” position The protection is reactivated automatically; if the protection is Internal overload protection triggered (only for triggered again this means the application is too heavy for the pumps provided with this) pump Electrical fault Contact a qualified technician Impeller blocked Contact a qualified technician Motor making humming sound but not turning Electrical fault Contact a qualified technician Motor turning at low speed Incorrect supply voltage Supply the pump with the voltage indicated on the ratings plate and pump has reduced capacity Overload Application too heavy for the pump Suction hose end incorrectly positioned See Chapter 4.2.2 Infiltration of air or leakage of liquid Check hoses, tightness of hose clamp, fitting gaskets Hoses or filters (if provided) clogged Clean hoses and filter Motor turning but reduced or no liquid capacity Pump clogged Contact a qualified technician Pump worn Contact a qualified technician Operating head too high Check the head Excessive suction height Check the suction height Pump not filled with liquid Fill the pump with liquid Suction hose end incorrectly positioned See Chapter 4.2.2 Pump not priming Pump incorrectly positioned See Chapter 4.2.1 Infiltrations of air Check hoses, tightness of hose clamp, fitting gaskets Wear and tear on gaskets or seal Contact a qualified technician Pump worn Contact a qualified technician Pump bubbling air in the Incorrect pumping direction Reverse pumping direction suction tank Overload Application too heavy for the pump Motor overheating Excessive liquid temperature Application too heavy for the pump Electrical fault Contact a qualified technician Foreign bodies have entered the pump Contact a qualified technician Impeller broken Contact a qualified technician Abnormal noise during pumping Impeller seized Contact a qualified technician Bearing worn Contact a qualified technician Pump leaking Wear and tear on gaskets or seal Contact a qualified technician !&