Power Engineering Guide Edition 7.0 www.siemens.com/energy Answers for energy. Imprint Publisher Siemens Aktiengesellschaft Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany www.siemens.com/energy Infrastructure & Cities Sector Wittelsbacherplatz 2 80333 Munich, Germany www.siemens.com/infrastructure-cities Publishing House: Publicis Pro, Erlangen, Germany DTP: Mario Willms Publicis Pro, Erlangen, Germany Edition 7.0 © 2012 by Siemens Aktiengesellschaft Munich and Berlin, Germany. 2 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 Foreword Dear reader, This updated edition of the well-known Power Engineering Guide is a manual for everyone involved in the generation, transmission and distribution of electrical energy – from system planning, to implementation and control. Our guide is designed to assist and support engineers, technicians, planners and advisors, as well as students, trainees and teachers of electrical engineering and energy technology. Beyond that, we hope the Power Engineering Guide will also be useful as a reference work for technical questions and support continuing education and training in the technical field. Our guide covers the entire portfolio of Siemens products for the transmission and distribution of electrical power – including high, medium and low voltage, switching substations, transformers and switchgear, and is organized by product and function. It also covers solutions in the areas of Smart Grids: energy automation, energy management and network communication, as well as service and support. Key terms and abbreviations are explained in a handy appendix, and Internet addresses are provided for additional in-depth information. Siemens AG is a global leader in electronics and electrical engineering. Siemens’ products, systems and integrated, complete solutions benefit customers by meeting a wide variety of local requirements. They represent the key technologies of the future and set global standards. All our developments and innovations – which also affect methods and processes – are distinguished by energy efficiency, economy, reliability, environmental compatibility and sustainability. The portfolio includes solutions for power transmission and distribution, for Smart Grids, for low and medium voltage as well as energy automation. The importance of electricity is emphasized by the rapidly increasing number of electrical applications and the fact that demand will continually grow in the coming decades. To help our customers master their respective challenges and achieve success and further growth, we continue to work on selectively strengthening and optimizing our portfolio. As a result, in addition to “traditional” products for power transmission and distribution, today’s portfolio includes a wide range of additional products. We offer grid operators, electricity customers, planners and builders of electrical systems the additional benefits of integrated communications and automation technology. Our spectrum of services includes the planning, maintenance and repair of entire power supply systems. Thanks to our vast experience in managing projects around the world, we provide power utilities, industrial companies, cities, urban planer and city hubs (airports and harbors) with cost-efficient custom-tailored solutions. Please do not hesitate to contact your local Siemens sales office. You will find the contacts to Siemens in your region at www.siemens.com/energy and www.siemens.com/infrastructure-cities. Power Enegnieering Guide Editorial Team Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 3 4 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 Contents 1 Smart Grids and the New Age of Energy 6 2 Power Transmission and Distribution Solutions 14 3 Switchgear and Substations 64 4 Products and Devices 142 5 Transformers 232 Protection, Substation Automation, 6 Power Quality and Measurement 262 7 Energy Management 402 Communication Network Solutions 8 for Smart Grids 442 9 Network Planning 478 10 Services & Support 490 11 Glossary 506 12 Abbreviations, Trademarks 514 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 5 1 Smart Grids and the New Age of Energy 1 Fig. 1-1: Siemens offers complete communication solutions for the construction of Smart Grids for power utilities 6 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 Smart Grids and the New Age of Energy 1 Electrical energy is the backbone of our economy and supports every aspect of social and cultural life today. The comfort of always having electricity available is anything but guaranteed, however. We face major challenges in providing adequate power generation, transmission, and distribution to meet the world’s needs. The global demand for energy is steadily increasing at the rate of three percent a year, faster than the two percent annual increase in the global demand for primary energy. There are many factors contributing to this escalation, including rapid population growth and longer life spans. The process of urbanization con- tinues to accelerate, and growing amounts of electricity must be transported to heavily populated areas, usually over long dis- tances. At the same time, the density and complexity of urban power supply systems are also increasing (fig. 1-1). Fossil fuels, on the other hand, are becoming more scarce, and exploration and production of oil and gas are becoming more expensive. To slow the threat of climate change we must reduce our CO emissions worldwide; for power supply systems, this 2 means increased integration of renewable energy sources such as hydro, wind, and solar power. At the same time, it also means boosting the energy efficiency of power supply systems so they contribute to our environmental and climate protection efforts and help keep energy costs under control. The growing interna- tional trade in energy, fueled by the liberalization of energy markets, and the integration of power grids across regions requires investment in more transmission power supply systems to ensure system stability and guarantee power supplies. To meet all these challenges, an intelligent and flexible system infrastructure, smart generation, and smart buildings are essen- tial. Achieving this will require a fundamental shift from the traditional unidirectional flow of energy and communication to a bidirectional power flow (fig. 1-2). In traditional power supply systems, power generation follows the load – but in the future, power consumption will follow generation rather than the other way around. Power supply systems of today and tomorrow must integrate every type of power generation to bridge the increasing dis- tances between power generation – offshore wind farms, for example – and the consumer. The objectives set for Smart Grids are as diverse as they are exciting and ambitious. Instead of overloads, bottlenecks, and blackouts, Smart Grids will ensure the reliability, sustainability, and efficiency of power supplies. Information and communica- tion systems within the network will be systematically expanded Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 7 Smart Grids and the New Age of Energy 1 Fig. 1-2: The Power Matrix: The energy system is being transformed. Distributed power generation is growing – increasing the system’s complexity. The energy chain has evolved into a multi-faceted system with countless new participants – the power matrix. It reflects the reality of the energy system. Individual power matrices are appearing in each country and region – depending on the specific situation, challenges and goals. Siemens knows the markets and needs of its customers, and offers innovative and sustainable solutions in all parts of the power matrix and homogenized. Automation will increase considerably, and appropriately equipped smart substations will help reduce the cost and labor intensity of planning and operation. Ongoing, comprehensive monitoring will improve the way that plants and the grid are run. Distributed power generation and storage units will be com- bined into virtual power plants so they can also participate in the development of the market. Susceptibility to failure will be considerably reduced by “self-healing” systems that manage and redundantly compensate for faults at the local level. Consumers will participate as end customers through smart meters that offer them better control of their own consumption, and this will make load management easier because peak loads can be avoided through price benefits. The potential of Smart Grids is Fig. 1-3: A Smart Grid ensures that renewable energy sources can enormous, and includes the use of buildings and electric vehi- be better integrated into the system thanks to a two-way flow of energy (orange line) and a bidirectional flow of cles linked into the network as controllable power consumers, communication data (blue line). Whereas the generation generation, and even storage units. of power in conventional power supply systems depends on consumption levels, a Smart Grid also is able to control Information and communication technology forms the crucial consumption – depending on the availability of electrical links between power generation, transmission, distribution, and power in the grid consumption. The Smart Grid will create consistent structures, optimize power generation, and balance fluctuating power production with consumption (fig. 1-3). mitt and distribute power, Siemens is also the world market Siemens plays a leading role in the creation and expansion of leader in energy automation, which plays a decisive role in the Smart Grids. Not only is Siemens uniquely positioned to trans- creation of Smart Grids. 8 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 Smart Grids and the New Age of Energy Network planning mission is the best way to ensure highly efficient power trans- Building Smart Grids is a highly complex task that begins with mission of 2,000 kilometers or more. Electrical Super Grids 1 a detailed quantitative assessment of the system requirements, based on UHVDC transmission can interconnect regions across definition of actual targets and their required performance climate and time zones, allowing seasonal changes, time of day levels, and specification of system concepts and equipment. and geographical features to be used to maximum advantage. As a result, a comprehensive strategy for building Smart Grids is necessary – including the part of the network that addresses Siemens’ most recent development in HVDC transmission is power supply systems. called HVDC PLUS. Its key component is an innovative Modular Multilevel Converter (MMC) that operates virtually free of har- The foundation for designing an efficient Smart Grid is a detailed monics. HVDC PLUS converter stations are highly compact analysis of the system’s required performance. This is the key because there is no need for complex filter branches. This task for strategic network planning. Keeping a rigorous focus on feature makes HVDC PLUS perfectly suited for installation on the system as a whole ensures that the architecture and configu- offshore platforms; for example, to connect offshore wind ration deliver the necessary performance levels, and meet other farms. requirements as well. The solution will integrate the most innovative technologies for power generation, transmission, See section 2.2, page 19 (HVDC), and distribution and consumption, while taking into account each section 2.4, page 27 (FACTS). system’s individual history and current condition. In most cases, the transition from today’s power supply system to the future Bulk renewable integration Smart Grid cannot be made in one step; instead it requires In order to begin fulfilling the climate protection requirements step-by-step modification plans. of 2020, we need to use energy efficiently and reduce CO 2 emissions. Power generation needs to change accordingly. See chapter 9, page 478. Large power plants will continue to ensure basic supplies, but there will also be renewable energy sources that fluctuate Power electronics (HVDC / FACTS) locally depending on weather and other conditions. Siemens power electronic solutions for High Voltage Direct Current transmission (HVDC) and Flexible Alternating Current Energy Management System (EMS) Transmission Systems (FACTS) address the greatest challenges in At power plants, the focus is on ensuring reliable supply, using power transmission. generation resources efficiently, and reducing transmission losses. An Energy Management System (EMS) handles these by FACTS devices can significantly increase the power transmission balancing the demands of the transmission system, generating capacity of existing alternating current (AC) systems and extend units, and consumption. Intelligent Alarm Processors (IAPs) maximum AC transmission distances by balancing the variable reduce the critical time needed to analyze faults in the grid and reactive power demand of the system. Reactive power compen- take corrective action, as well as the risk of incorrect analysis. sation is used to control AC voltage, increase system stability, Innovative Voltage Stability Analysis (VSA) applications running and reduce power transmission losses. automatically and independently alert the operator before critical situations that jeopardize static system voltage stability State-of-the-art FACTS devices include Fixed Series Compensators occur, giving the operator time to take preventive action rather (FSC) and Thyristor Controlled Series Compensators (TCSC), or than having to react under stress. Increased grid reliability is Static VAR Compensators (SVC) for dynamic shunt compensa- provided by Optimal Power Flow (OPF) applications that continu- tion. The latest generation of Siemens SVC devices is called SVC ously work to keep the system’s voltage level high and eliminate PLUS. These are highly standardized compact devices that can invalid voltage conditions. Any control measures that must be easily be implemented in demanding network environments; for taken can be automatically executed in a closed-loop-control example, to allow connection of large offshore wind farms. procedure. AC technology has proven very effective in the generation, Using the most efficient resources is a challenge under today’s transmission and distribution of electrical power. Nevertheless, more stringent environmental restrictions, increasingly competi- there are tasks that cannot be performed economically or with tive markets, and growing contractual complexity. An integrated technical precision using AC. These include power transmission set of closely interacting applications – ranging from back over very long distances, as well as between networks operating office-based, year-ahead resource optimization and maintenance asynchronously or at different frequencies. In contrast, a unique planning to week- or day-ahead unit commitment and hydro- feature of HVDC systems is their ability to feed power into grids scheduling to online closed-loop control of generating units – that cannot tolerate additional increases in short-circuit currents. ensures maximum efficiency grounded in powerful optimization algorithms and models. Security Constrained Unit Commitment The transmission capacity of a single HVDC transmission system (SCUC) has become the essential application for managing the has recently been extended by the Siemens Ultra High Voltage world’s most complex energy market in California at California Direct Current transmission system (UHVDC). With a capacity of ISO. SCUC increases grid and market efficiency, reduces barriers more than seven gigawatts and low rate of loss, UHVDC trans- to alternative power resources like demand-response and green Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0 9 Smart Grids and the New Age of Energy 1 Control Room HMI GPS HMI HMI Master Clock Printer Router Firewall Corporate UPS Network Server 1 Server 2 Energy Automation System HV-Switchgear MV-Switchgear LV-Compartments HV MV LV Our solutions integrate all voltage levels and all necessary information from the energy supply enviroment in one system. M 3~ Fig. 1-4: Siemens Smart Substation Automation Systems generation, and gives the operators new tools for managing mated substation must reflect the point of view of operators and transmission bottlenecks and dispatching the lowest-cost power maintenance personnel to become a best-in-class system that is plants. simple both to operate and maintain. Smart Substation Automa- tion ensures rapid and – more importantly – correct responses to See chapter 7, page 402. unpredictable system events. The ability to reliably supply electrical power on demand can only be guaranteed by consid- Smart substation automation and protection ering the power supply system in its entirety (fig. 1-4). The automation and protection of substations must be enhanced to securely meet the extended requirements of future Smart Smart Substation Automation Systems from Siemens support Grids. The substation is in the process of becoming a node on the following goals: the utility IT network for all information from the distribution (cid:116)(cid:523) Secure and reliable power supply substation to the customer. For example, data from the feeder (cid:116)(cid:523) Guaranteed high levels of protection for facilities and people automation units, power quality, meters, decentralized energy (cid:116)(cid:523) Reduction of manual interactions to enhance rapid self-healing resources and home automation systems will be collected and operations analyzed to improve the system. Besides the new Smart Grid (cid:116)(cid:523) Implementation of intelligent remote error monitoring, challenges, the usual tasks of protection, control and automa- detection, reporting tion have to remain as reliable and efficient as ever. The objec- (cid:116)(cid:523) Enabling condition-based predictive maintenance tives for substations are beginning to cross departmental bound- (cid:116)(cid:523) Support for engineering and testing through plug-and-play aries, encompassing operations, maintenance and security functionality requirements. Smart substation solutions and their individual (cid:116)(cid:523) Proactively distributing substation information to all relevant components should be designed with this overarching vision and stakeholders framework in mind. The use of intelligent feeder devices, an (cid:116)(cid:523) Reduced costs for installation and maintenance. open IEC 61850 communication architecture, powerful substa- tion computers, equipment knowledge modules and local Siemens Smart Substation Automation Systems are always storage all support this approach. The automated substation for customized to meet each customer’s specific requirements. The Smart Grids must integrate all aspects of intelligence, from use of standard components allows the system to scale in every protection, automation and remote control to operational safety respect. Siemens solutions offer a fully integrated and fully and advanced data collection. Going beyond the traditional automated way to operate substations under normal and emer- concept of substation control and protection, the new auto- gency conditions. The system is flexible and open for future 10 Siemens Energy Sector (cid:116) Power Engineering Guide (cid:116) Edition 7.0