USN FLEET CORROSION CONTROL “Future Navy Needs for Corrosion Control & Maintenance” Rich Hays Naval Surface Warfare Center, Carderock Division January 13, 2009 1 Report Documentation Page Form Approved OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 3. DATES COVERED 13 JAN 2009 2. REPORT TYPE 00-00-2009 to 00-00-2009 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER USN Fleet Corrosion Control ’Future Navy Needs for Corrosion Control 5b. GRANT NUMBER & Maintenance’ 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION Naval Surface Warfare Center,Carderock Division,9500 MacArthur REPORT NUMBER Blvd,West Bethesda,MD,20817-5700 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR’S ACRONYM(S) 11. SPONSOR/MONITOR’S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 13. SUPPLEMENTARY NOTES 2009 U.S. Army Corrosion Summit, 3-5 Feb, Clearwater Beach, FL 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF 18. NUMBER 19a. NAME OF ABSTRACT OF PAGES RESPONSIBLE PERSON a. REPORT b. ABSTRACT c. THIS PAGE Same as 19 unclassified unclassified unclassified Report (SAR) Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18 The NAVSEA Strategic Business Plan: Aligned for Success! Secretary of the Navy • Provide Total Naval Workforce • Safeguard People • Prosecute Global War on Terrorism • Strengthen Ethics • Build the Force for Tomorrow • Provide First-Rate Facilities Chief of Naval Operations • Build a Navy for Tomorrow • Maintain Current Warfighting Readiness • Provide for Our People Naval Sea Systems Command • Build an Affordable Future Fleet • Sustain Today's Fleet Efficiently and Effectively • Enable Our People 2 Key Initiatives  Shipyard “Back to Basics” • Improve SSN 688 availability execution  Virginia Class lifecycle cost reduction  Eliminate cumbersome work practices and introduce new technology for submarine maintenance  Reduce the cost of specifications 3 Seawater Tank Condition Monitoring For Submarine Availability Pre-Planning USS TOPEKA - Electro-chemical reference cell and data logger installation Prototype Instrumented Zinc USS MINNEAPOLIS/ST PAUL – Portable Optical Inspection Device on Permanent Mounts Tank Monitoring System Corrosion Sensor Data USS TOPEKA USS MINNEAPOLIS ST PAUL Increasing Protection Steady electrical potential vs Time Decreasing electrical potential vs Time 3 weeks Surfaced Increasing Protection Sherwin Willaims Duraplate – Mare Island 24441 – High Solids - Good Performance Legacy Navy Epoxy Decreasing Performance TMS Optical Inspection Initial 3/06 Final 1.5 yrs 12/07 % Damage Analysis Camera Location MBT 3A 3/06 6/06 12/07 1: 0.2% 0.9% 1.3% SSN 708 2: 0.4% 1.0% 1.2% 3: 0.7% 1.5% 1.8% MBT 4A 3/06 6/06 12/07 1: 0.2% 0.3% 0.7% 2: 0.3% 0.5% 0.6% SSN 708-MBT 3A MBT 2A MBT 3A 9/06 4/07 9/06 4/07 1: <.05% 0.1% 1: 0.1% 0.1% Mare Island Paint Installations 2: 0.4% 0.1% 2: 0.2% 0.2% MBT 4A MBT 3B 9/06 4/07 9/06 4/07 1: 0.3% 0.2% 1: 0.3% 0.2% 2: 0.2% 0.1% 2: 0.1% 0.1% 3: 0.3% 0.2% SSN 754 MBT 5A 9/06 4/07 1: 0.2% 0.2% 2: 0.2% 0.2% SSN 754 Initial 9/06 Inspection 4/07 Eliminating Cumbersome Work Practices Induction Heat Eliminate Stripe Coat DDDFFFTTT EEEdddgggeee PPPrrrooobbbeee HHIIGGHH--SSOOLLIIDDSS PPAAIINNTT Single Coat SSTTEEEELL SSHHIIPP Phased Array UT Surface Condition SSTG Slip Ring Resurfacing Without Steam Measurement Tools 7 Documents Targeted for Technical/Cost Review Build an affordable future Fleet by reducing the cost of our  specifications Study Guides developed to assist Technical Warrant Holders (TWHs)  in the investigation Request For Information (RFI) posted on FEDBIZOPS  TWHs performing fact finding investigations  Identify cost savings while maintaining mission requirements  Perform a risk assessment and present to NAVSEA leadership for  recommendations and acceptance With consensus the documents will proceed into revision  Identify the full cost of our specifications 8 Documents Targeted for Technical/Cost Review  MIL-S-901 Shock Tests, High Impact, Shipboard Machinery, Equipment, and Systems / Shock Technical Area  MIL-STD-167-1Test Method Standard “Mechanical Vibrations of Shipboard Equipment / Vibration Technical Area  MIL-STD-740-1& 2 Airborne sound Measurements / Structureborne Vibratory Acceleration Measurements and Acceptance  MIL-STD-1689 Fabrication Welding and Inspection of Ships Structure, MIL-STD-278 Fabrication Welding and Inspection, and Casting Inspection and Repair for Machinery, Piping, and Pressure Vessels  MIL-M-17060 Motors, 60 Cycle, Alternating Current, Integral HP, Shipboard Use  MIL-DTL-16036 Switchgear, Power, Low Voltage, Naval Shipboard in conjunction with use of MIL-Spec circuit breakers (MIL-C-17587, MIL-C-17361)  MIL-STD-777 Schedule of Piping, Valves, Fittings and Associated Piping Components for Naval Surface Ships  MIL-STD-461E Electromagnetic Interference (EMI)  MIL-STD 464A Electromagnetic Environmental Effects (E3) Requirements for Systems  MIL-STD-469B / NTIA Chapter 5 Radar Engineering Interface Requirements, Electromagnetic Compatibility Identify the full cost of our specifications 9