Compact Outdoor Solid State Power Amplifier Operations Manual Teledyne Paradise Datacom LLC Phone: (814) 238-3450 328 Innovation Blvd., Suite 100 Fax: (814) 238-3829 State College, PA 16803 USA Web: www.paradisedata.com Email: [email protected] 208495 REV D ECO 17157 07/17/2012 Teledyne Paradise Datacom LLC, a Teledyne Telecommunications company, is a single source for high power solid state amplifiers (SSPAs), Low Noise Amplifiers (LNAs), Block Up Converters (BUCs), and Modem products. Operating out of two primary locations, Witham, United Kingdom, and State College, PA, USA, Teledyne Paradise Datacom has a 20 year history of providing innovative solutions to enable satellite uplinks, battlefield communications, and cellular backhaul. Teledyne Paradise Datacom LLC Teledyne Paradise Datacom Ltd. 328 Innovation Blvd., Suite 100 2-3 The Matchyns, London Road, Rivenhall End State College, PA 16803 USA Witham, Essex CM8 3HA United Kingdom (814) 238-3450 (switchboard) +44 (0) 1376 515636 (814) 238-3829 (fax) +44 (0) 1376 533764 (fax) Information in this document is subject to change without notice. The latest revision of this document may be downloaded from the company web site: http://www.paradisedata.com. No part of this document may be reproduced or transmitted in any form without the written permission of Teledyne Paradise Datacom LLC. All rights are reserved in this document, which is property of Teledyne Paradise Datacom LLC. This document contains proprietary information and is supplied on the express condition that it may not be disclosed, reproduced or transmitted in any form without the written permission of Teledyne Paradise Datacom LLC. All other company names and product names in this document are property of the respective companies. © 2012 Teledyne Paradise Datacom LLC Printed in the USA 2 208495 REV D Operations Manual, HPA2, Compact Outdoor SSPA Table of Contents Table of Contents ................................................................................................................ 3 Section 1: General Information ........................................................................................ 11 1.0 Introduction ......................................................................................................... 11 1.1 Description .......................................................................................................... 11 1.2 Specifications ...................................................................................................... 11 1.3 Equipment Supplied ............................................................................................ 12 1.4 Safety Considerations ......................................................................................... 12 1.4.1 High Voltage Hazards ........................................................................... 12 1.4.2 RF Transmission Hazards .................................................................... 12 1.5 Comparisons Between Standard and Mini Compact Outdoor SSPAs ............... 13 Section 2: Installation ........................................................................................................ 15 2.0 Introduction ......................................................................................................... 15 2.1 Inspection ........................................................................................................... 15 2.2 Connector Pin-Outs ............................................................................................ 15 2.2.1 RF Input (J1) [N-type (F)] ...................................................................... 16 2.2.2 RF Output (J2) ...................................................................................... 16 2.2.3 RF Output Sample Port (J3) [N-type (F)] ............................................... 17 2.2.4 Monitor & Control Connector (J4) [MS3112E18-32S] ........................... 18 2.2.5 Link Port (J5) [MS3112E10-6S] ............................................................. 18 2.2.6 Switch Port (J6) [MS3112E10-6S] ......................................................... 18 2.2.7 Prime Power Connection (J7) [MS3102E20-3P] ................................... 18 2.2.7.1 DC Input Option [MS3102E-20-29P] .................................................. 19 2.2.8 15 VDC Output Port (J8) [MS3112E10-6S] ........................................... 19 2.2.9 Chassis Ground Terminal ...................................................................... 19 2.3 Physical Features ............................................................................................... 21 2.3.1 Summary Alarm Indicator ...................................................................... 21 2.3.2 Airflow and Removable Fan Tray .......................................................... 21 2.4 Unit Weights........................................................................................................ 22 2.5 Compact Outdoor Mounting Kit Installation ......................................................... 23 2.5.1 Safety Considerations ........................................................................... 23 2.5.2 Inspection .............................................................................................. 23 2.5.3 Installation ............................................................................................. 24 Section 3: Quick Start & Operation .................................................................................. 27 3.0 Introduction ......................................................................................................... 27 3.0.1 Remote Communications Connections ................................................. 27 3.0.2 Legacy Compact Outdoor SSPAs ......................................................... 28 3.0.3 Compact Outdoor SSPAs in Legacy Systems ....................................... 29 3.1 Port J4 Pin-Outs .................................................................................................. 30 3.1.1 Amplifier Enable (Mute/Unmute) (J4) .................................................... 32 3.1.2 Gain Adjust Input (J4) ............................................................................ 32 3.1.3 Alarms (J4) ............................................................................................ 32 3.1.3.1 Summary Alarm (J4) Form C Contacts .................................... 32 Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV D 3 3.1.3.2 Auxiliary Alarm (J4) Form C Contacts ...................................... 32 3.1.3.3 Open Collector Alarm Outputs (J4) .......................................... 33 3.1.4 RF Power Detector (J4) ......................................................................... 33 3.2 Quick Start Cables .............................................................................................. 34 3.3 Quick Start Connections ..................................................................................... 35 3.3.1 Set PC Configuration ............................................................................. 35 3.3.2 Quick Start Ethernet Connection ........................................................... 35 3.3.3 Quick Start RS-232 Connection ............................................................ 36 3.3.4 Quick Start Considerations .................................................................... 37 3.4 Universal M&C Operation ................................................................................... 38 3.4.1 Universal M&C Status Window .............................................................. 39 3.4.1.1 Signal Indicators ...................................................................... 39 3.4.1.2 Fault Status Indicators ............................................................. 40 3.4.1.3 Voltage, Current and Temperature Display ............................. 41 3.4.1.4 Gain Adjustment ...................................................................... 41 3.4.1.5 RF Power Indicator .................................................................. 41 3.4.2 Universal M&C Settings Window ........................................................... 42 3.4.2.1 Power Up Settings ................................................................... 42 3.4.3 IP Setup Window ................................................................................... 44 3.4.4 Universal M&C Preferences .................................................................. 45 3.5 Web-based M&C ................................................................................................. 46 3.5.1 Navigating the Web M&C ...................................................................... 47 Section 4: L Band Operation ............................................................................................. 51 4.0 Block Up Converter Overview ............................................................................. 51 4.1 ZBUC Features ................................................................................................... 52 4.2 ZBUC Converter Theory of Operation ................................................................. 53 4.3 Smart Reference Technology ............................................................................. 53 4.4 ZBUC FSK Monitor and Control .......................................................................... 54 4.5 Typical System Configuration ............................................................................. 55 4.6 IFL Cable Considerations .................................................................................... 55 Section 5: Fiber-Optic Option ........................................................................................... 57 5.0 Fiber-Optic Option Overview ............................................................................... 57 5.0.1 RCPF-1000 Fiber Optic Controller ........................................................ 57 5.0.2 External L-Band to Fiber Interface ......................................................... 58 Section 6: Performance Tests .......................................................................................... 61 6.0 Introduction ......................................................................................................... 61 6.1 Standard tests ..................................................................................................... 61 6.1.1 Swept Gain ........................................................................................... 61 6.1.2 Spurious ............................................................................................... 62 6.1.3 Input Return Loss ................................................................................. 62 6.1.4 Output Return Loss .............................................................................. 62 6.1.5 Intermodulation Distortion ..................................................................... 63 6.1.6 Power Requirements ............................................................................ 63 6.1.7 Earth Ground ........................................................................................ 64 6.1.8 Sample Port ........................................................................................ 64 6.1.9 P and P ........................................................................................ 64 1dB sat 4 208495 REV D Operations Manual, HPA2, Compact Outdoor SSPA 6.1.10 I/O Test .............................................................................................. 64 6.1.11 Ethernet (if equipped) ......................................................................... 64 6.2 Tests for units with integrated zBUC ................................................................... 65 6.2.1 Reference Lock ..................................................................................... 65 6.2.2 FSK ....................................................................................................... 65 6.2.3 Phase Noise .......................................................................................... 65 6.2.4 Microphonics ......................................................................................... 65 6.3 Optional Tests ..................................................................................................... 66 6.3.1 Noise Figure .......................................................................................... 66 6.3.2 Group Delay .......................................................................................... 66 6.3.3 AM/PM .................................................................................................. 66 6.3.4 Noise Power .......................................................................................... 66 6.3.5 Harmonics ............................................................................................. 66 Section 7: Maintenance & Troubleshooting .................................................................... 67 7.0 Introduction ......................................................................................................... 67 7.1 Cooling System Maintenance ............................................................................. 67 7.2 Fan Removal and Heatsink Cleaning .................................................................. 67 7.2.1 Fan Replacement .................................................................................. 68 7.3 Troubleshooting guide ........................................................................................ 68 7.3.1 Unit doesn’t power up ............................................................................ 68 7.3.2 Unit powers on, LED lamp glows red .................................................... 68 7.3.3 SSPA unit powers up, LED glows green, but no RF output .................. 68 7.3.4 Cannot connect to SSPA through remote control interface ................... 69 7.3.5 The FSK link between a modem and the SSPB unit is not working ...... 70 Section 8: Redundant System Operation ........................................................................ 71 8.0 Redundant System Concepts ............................................................................. 71 8.1 Compact Outdoor Amplifier in 1:1 Redundancy .................................................. 73 8.1.1 Hardware Setup .................................................................................... 74 8.1.2 Software Setup ...................................................................................... 75 8.1.2.1 Stand-Alone 1:1 Redundant System ....................................... 75 8.1.2.2 PC Control using RS232 and Paradise M&C Software .......... 78 8.1.2.3 PC Control using RS-485 and Paradise M&C Software ......... 83 8.2 1:2 Redundant Systems ...................................................................................... 85 8.3 1:2 Redundant Systems with L-Band Input ......................................................... 88 Section 9: Fixed Phase Combined Redundant Systems ................................................ 93 9.0 Phase Combining Overview ................................................................................ 93 9.1 1:1 Fixed Phase Combined System Components ............................................... 95 9.1.1 Signal Box Assembly ............................................................................. 95 9.2 1:1 Fixed Phase Combined System Operation with the FPRC-1100 .................. 97 9.3 1:1 Fixed Phase Combined System with L-Band Input ....................................... 98 9.3.1 1:1 Fixed Phase Combined System with L-Band Input Components .... 99 9.3.2 Signal Box Assembly ............................................................................. 99 9.3.3 Redundant BUC Operation ................................................................... 99 9.3.4 Adjusting the Phase Combining ........................................................... 99 9.4 1:2 Fixed Phase Combined Systems ................................................................ 101 9.4.1 1:2 Fixed Phase Combined System Components ............................... 102 Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV D 5 9.4.2 Signal Box Assembly ........................................................................... 102 9.5 1:2 Fixed Phase Combined System Operation with FPRC-1200 ...................... 104 9.5.1 Phase Adjustment ............................................................................... 105 Section 10: Remote Control Interface ............................................................................ 107 10.0 Serial Protocol Overview ................................................................................. 107 10.1 Serial communication ...................................................................................... 110 10.1.1 Header Packet ................................................................................... 110 10.1.1.1 Frame Sync Word ................................................................ 110 10.1.1.2 Destination Address ............................................................. 110 10.1.1.3 Source Address ................................................................... 111 10.1.2 Data Packet ....................................................................................... 111 10.1.2.1 Protocol ID ........................................................................... 111 10.1.2.2 Request ID ........................................................................... 111 10.1.2.3 Command ............................................................................ 114 10.1.2.4 Data Tag .............................................................................. 112 10.1.2.5 Data Address / Error Status / Local Port Frame Length ....... 113 10.1.2.6 Data Length ......................................................................... 113 10.1.2.7 Data Field ............................................................................ 113 10.1.3 Trailer Packet .................................................................................... 114 10.1.3.1 Frame Check ....................................................................... 114 10.1.4 Timing issues .................................................................................... 114 10.1.5 Serial Communications Protocol ....................................................... 115 10.1.6 Serial Communication Examples ....................................................... 119 10.2 Ethernet Interface ............................................................................................ 124 10.2.1 Overview ........................................................................................... 124 10.2.2 IPNet Interface .................................................................................. 124 10.2.2.1 General Concept .................................................................. 124 10.2.2.2 Setting IPNet interface ......................................................... 126 10.2.2.3 Troubleshooting IP connectivity ........................................... 126 10.2.4 SNMP interface ................................................................................. 127 10.2.4.1 SNMP MIB tree .................................................................... 128 10.2.4.2 Description of MIB entities ................................................... 129 10.3 M&C via SNMP ............................................................................................... 133 10.3.1 Connecting to a MIB browser ............................................................ 134 10.3.2 SNMP V3 Implementation Issues ...................................................... 135 Appendix A: Quick Start Cable ....................................................................................... 137 Appendix B: Alternate System Configurations ............................................................. 139 Appendix C: Documentation ........................................................................................... 141 6 208495 REV D Operations Manual, HPA2, Compact Outdoor SSPA List of Figures Figure 2-1: Outline, Compact Outdoor Solid State Amplifier ................................................ 15 Figure 2-2: Input Side, Compact Outdoor Amplifier ............................................................. 16 Figure 2-3: RF Output Side of C-Band Compact Outdoor SSPA ......................................... 17 Figure 2-4: Bottom View, Compact Outdoor Amplifier ........................................................ 17 Figure 2-5: Improper Mounting ............................................................................................ 21 Figure 2-6: Bolt Mounting Bracket to Unit ............................................................................ 24 Figure 2-7: Unit Ready for Boom Installation ....................................................................... 24 Figure 2-8: CO Mount Completed ........................................................................................ 25 Figure 3-1: J4 Connections for Ethernet Communications .................................................. 27 Figure 3-2: J4 Connections for RS-485 Comms .................................................................. 28 Figure 3-3: J4 Connections for RS-232 Comms .................................................................. 28 Figure 3-4: J4 Connections for RS-485 Comms for S/N <300,000 ..................................... 28 Figure 3-5: J4 Connections for RS-232 Comms for S/N <300,000 ..................................... 29 Figure 3-6: J4 Connections for RS-485 Comms for S/N >300,000 in Legacy ..................... 29 Figure 3-7: Ethernet Quick Start Cable, 207755 .................................................................. 34 Figure 3-8: RS-232 Quick Start Cable, 207998 ................................................................... 34 Figure 3-9: Universal M&C Add Unit menu .......................................................................... 38 Figure 3-10: Add Compact Outdoor SSPA window, via Serial or Internet ........................... 38 Figure 3-11: Universal M&C Status Window ........................................................................ 39 Figure 3-12: Fault Indicators ................................................................................................ 40 Figure 3-13: Universal M&C, Settings ................................................................................. 42 Figure 3-14: Spare Fault Wizard .......................................................................................... 43 Figure 3-15: Universal M&C, IP Setup ................................................................................. 44 Figure 3-16: Preferences Window ....................................................................................... 45 Figure 3-17: Example, Log entry ......................................................................................... 45 Figure 3-18: Enter IP address for Compact Outdoor SSPA ................................................. 46 Figure 3-19: M&C Applet loading into browser window ...................................................... 46 Figure 3-20: Enter password (default is “paradise”) ............................................................. 47 Figure 3-21: Status and Faults window descriptions ........................................................... 47 Figure 3-22: Communication Settings window descriptions ................................................. 48 Figure 3-23: General Settings window descriptions ............................................................. 49 Figure 3-24: Fault Settings window descriptions ................................................................. 50 Figure 4-1: Configuration Matrix, Compact Outdoor SSPA, BUC Options ........................... 51 Figure 4-2: Compact Outdoor Block Diagram of BUC / SSPA System ................................ 52 Figure 4-3: Compact Outdoor SSPB with PD25 Evolution Modem ...................................... 55 Figure 5-1: RCPF-1000 front, rear panels ........................................................................... 57 Figure 5-2: Outline Drawing, External L-Band to fiber interface ........................................... 58 Figure 5-3: Block Diagram, Compact Outdoor with external fiber transceiver ..................... 59 Figure 5-4: System example, SSPA with External Fiber to L-Band Converter. .................... 59 Figure 6-1: Spurious and Gain Data .................................................................................... 61 Figure 6-2: Return Loss, Intermodulation and Phase Noise Data ........................................ 62 Figure 6-3: M&C, Output Power, Ground, Phase Lock and Misc. Data ............................... 63 Figure 7-1: Fan Removal from Amplifier Assembly ............................................................. 67 Figure 8-1: 1:1 System with input (coaxial) switch and output (waveguide) switch .............. 71 Figure 8-2: 1:1 Redundant System with input splitter substituted for input switch ............... 71 Figure 8-3: 1:1 Redundant System with L Band input ......................................................... 72 Figure 8-4: Typical 1:1 Redundant System Outline ............................................................. 73 Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV D 7 Figure 8-5: 1:1 Redundant System with Link Cable and Switch Cable installed .................. 74 Figure 8-6: 1:1 System with RS-232 Communication to each Amplifier ............................... 75 Figure 8-7: M&C Program “SSPA Settings” window ............................................................ 76 Figure 8-8: Adding a SSPA Monitor and Control Window .................................................... 78 Figure 8-9: Add New Compact Outdoor SSPA window ....................................................... 79 Figure 8-10: Individual SSPA Operation Window ................................................................ 79 Figure 8-11: Universal M&C, Add Unit Menu Tree ............................................................... 80 Figure 8-12: Universal M&C, Add 1:1 Redundant System Window ..................................... 80 Figure 8-13: Universal M&C, showing a configured 1:1 Redundant System ....................... 81 Figure 8-14: Dialog window, Affirm mute of on-line amplifier ............................................... 81 Figure 8-15: Control Panel showing Unit 1 faulted and signal routed to Unit 2 .................... 82 Figure 8-16: Unit 1 Status panel showing Summary and Temperature Faults ..................... 82 Figure 8-17: 1:1 Redundant System with RS-485 Full Duplex Communication ................... 83 Figure 8-18: 1:1 Redundant System with RS-485 Half Duplex Communication .................. 84 Figure 8-19: 1:2 Redundant System .................................................................................... 85 Figure 8-20: 1:2 Redundant System Block Diagram ............................................................ 85 Figure 8-21: Outline, 1:2 Redundant System ....................................................................... 86 Figure 8-22: Schematic, 1:2 Redundant System ................................................................. 87 Figure 8-23: 1:2 System with L Band Input and Internally Referenced BUCs ...................... 88 Figure 8-24: 1:2 System, External Reference, no reference to stand-by BUC ..................... 89 Figure 8-25: 1:2 System with (3) 10MHz inputs through the input switches ........................ 90 Figure 8-26: 1:2 System, External Reference Combiner Assembly ..................................... 91 Figure 9-1: Phase Combined Amplifier System ................................................................... 93 Figure 9-2: 1:1 Fixed Phase Combined System with FPRC-1100 controller ....................... 94 Figure 9-3: Outline, 1:1 Fixed Phase Combined System ..................................................... 96 Figure 9-4: FPRC-1100 Phase Combined System Controller .............................................. 97 Figure 9-5: 1:1 Phase Combined System with HPA control of BUC redundancy................. 98 Figure 9-6: Connect to coupler ............................................................................................ 99 Figure 9-7: Outline, 1:1 Fixed Phase Combined System with L-Band Input ...................... 100 Figure 9-8: Phase adjuster ................................................................................................ 101 Figure 9-9: Block Diagram, 1:2 Fixed Phase Combined System ....................................... 101 Figure 9-10: Outline, 1:2 Fixed Phase Combined System, C-Band ................................... 103 Figure 9-11: FPRC-1200 1:2 Phase Combined Redundant Controller .............................. 104 Figure 9-12: HPA #1 & HPA #3 on line with HPA #2 on standby ....................................... 104 Figure 9-13: Connect to coupler ........................................................................................ 105 Figure 10-1: Compact Outdoor remote control interface stack .......................................... 107 Figure 10-2: Basic Communication Packet ........................................................................ 110 Figure 10-3: Header Sub-Packet ....................................................................................... 110 Figure 10-4: Data Sub-Packet ........................................................................................... 111 Figure 10-5: Trailer Sub-Packet ......................................................................................... 114 Figure 10-6: UDP Redirect Frame Example ...................................................................... 125 Figure 10-7: Universal M&C, IP Setup tab ......................................................................... 133 Figure 10-8: Universal M&C, Settings tab .......................................................................... 133 Figure 10-9: GetIF Application Parameters Tab ................................................................ 134 Figure 10-10: Getif MBrowser window, with update data in output data box ..................... 134 Figure A-1: Ethernet Quick Start Cable ............................................................................. 137 Figure A-2: RS-232 Quick Start Cable, 207998 ................................................................. 138 Figure B-1: Mixed Redundant System using New and Original CO Amplifiers .................. 139 Figure B-2: Redundant System using RCP2-1100 Controller ............................................ 140 8 208495 REV D Operations Manual, HPA2, Compact Outdoor SSPA List of Tables Table 2-1: Link Port (J5) Pin-Outs ....................................................................................... 18 Table 2-2 Switch Port (J6) Pin-Outs .................................................................................... 18 Table 2-3: AC Line Input Connector .................................................................................... 18 Table 2-4: DC Input Connector, MS3102E-20-29P ............................................................. 19 Table 2-5: +15 VDC Output Port (J8) Pin-Outs ................................................................... 19 Table 2-6: Compact Outdoor Amplifier Prime Power Summary .......................................... 20 Table 2-7: Compact Outdoor SSPA Weights ....................................................................... 22 Table 2-8: Mounting Kit Parts List ........................................................................................ 23 Table 3-1: Monitor & Control Connector (J4) Pin-Out (Ethernet capable)............................ 30 Table 3-2: Monitor & Control Connector (J4) Pin-Out (Non-Ethernet) ................................. 31 Table 4-1: ZBUC Converter Frequency Specifications ........................................................ 52 Table 4-2: ZBUC RF output phase noise specification ........................................................ 53 Table 4-3: Common Coaxial Cable Characteristics ............................................................ 55 Table 8-1: Returning Amp 2 to Stand-by Mode After Fault on Thread 1 or 3 ....................... 91 Table 10-1: Interface Selection .......................................................................................... 108 Table 10-2: Unique Network Address Hardware Select .................................................... 108 Table 10-2: Command Byte Values ................................................................................... 112 Table 10-3: Data Tag Byte Values ..................................................................................... 112 Table 10-4: Error Status Bytes .......................................................................................... 113 Table 10-5: Request Frame Structure ............................................................................... 115 Table 10-6: Response Frame Structure ............................................................................ 115 Table 10-7: System Settings Data Values ......................................................................... 116 Table 10-8: System Threshold Data Values ...................................................................... 117 Table 10-9: System Condition Addressing. ....................................................................... 118 Table 10-10: OSI Model for Compact Outdoor SSPA Ethernet IP Interface ...................... 125 Table 10-11: Detailed Settings for CO SSPA mode (Device Type=2) ............................... 130 Table 10-12: Detailed Thresholds ...................................................................................... 132 Table 10-13: Detailed Conditions ...................................................................................... 132 Table A-1: Wiring Chart, Ethernet Quick Start Cable ......................................................... 137 Table A-2: Wiring Chart, RS-232 Quick Start Cable .......................................................... 138 Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV D 9 THIS PAGE INTENTIONALLY LEFT BLANK 10 208495 REV D Operations Manual, HPA2, Compact Outdoor SSPA