System D I S T R I B U T E U R C O N S E I L D E P U I S 1 9 8 5 ® In-Sight CIO-MICRO and CIO-MICRO-CC I/O Modules Installation Manual Legal Notices The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose. The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software. Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation. Cognex P/N 597-0114-02 Copyright © 2008-2009 Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the date of this document are listed on Cognex web site at http://www.cognex.com/patents. Hardware 4,972,359; 5,657,403; 5,793,899 Cognex, In-Sight, and VisionView are registered trademarks of Cognex Corporation. The Cognex logo is a trademark of Cognex Corporation. i ii Regulations/Conformity Declaration of Conformity Manufacturer: Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product Product Type: In-Sight® CIO-MICRO I/O Module: TYPE 821-0016-1R In-Sight® CIO-MICRO-CC I/O Module: TYPE 821-0017-1R Complies With: 2004/108/EC Compliance Standards: EN 55022:2006 Class A EN 61000-6-2:2005 European Representative: COGNEX INTERNATIONAL Immeuble "Le Patio" 104 Avenue Albert 1er 92563 Rueil Malmaison Cedex France Safety and Regulatory FCC FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. NRTL TUV SUD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1 CB TUV SUD AM, IEC/EN 60950-1 RoHS RoHS 6 Compliant For the most up-to-date regulations and conformity information, please refer to the In-Sight online support site: Note: http://cognexsensors.com/In-Sight iii iv Precautions Observe these precautions when installing the module to reduce the risk of injury or equipment damage: • Power for the In-Sight CIO-MICRO and CIO-MICRO-CC I/O modules is intended to be supplied by a listed power supply with a minimum output rated 24VDC and 750mA, a maximum short circuit current rating of less than 8A, a maximum power rating of less than 100VA, and marked Class 2 or Limited Power Source (LPS). • Never connect the In-Sight CIO-MICRO or CIO-MICRO-CC I/O module to a power source other than 24VDC and always use the 24VDC terminal block pins on the I/O module. Any other voltage creates a risk of fire or shock and can damage the module components. • Do not install the In-Sight CIO-MICRO or CIO-MICRO-CC I/O module in areas directly exposed to environmental hazards such as excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity without a protective enclosure. • Route all cables and wires away from high-voltage power sources to reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power surges, or other irregularities in the power supply. • The maximum torque that can be applied to the terminal block connectors is 0.0192 Nm (1.7 in-lb). Applying torque above this limit can damage the connectors. • The In-Sight CIO-MICRO and CIO-MICRO-CC I/O modules do not contain user-serviceable parts. Do not make any electrical or mechanical modifications. Unauthorized modifications may violate your warranty. • Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user’s authority to operate the equipment. • The In-Sight CIO-MICRO and CIO-MICRO-CC I/O modules are intended for indoor use only. • The CIO-MICRO-CC I/O module must be grounded by attaching the module’s ground terminal to a common ground. • Both I/O modules support In-Sight 5600 series vision systems. When using an In-Sight 5600 series vision system, the vision system’s Ethernet cable must be connected to the I/O module’s PoE port and its I/O module cable must be connected to the I/O port. • Access to the encoder inputs on the In-Sight 5604 (Line Scan) is not supported by these I/O modules. • HS COMMON is not used for high-speed outputs with In-Sight 5600 series vision systems. The return must use –24VDC. See High-Speed Output To Strobe Controller (I/O Module Sinks Current) on page 46. • Cable shielding can be degraded or cables can be damaged or wear out more quickly if a bend radius or service loop is tighter than 10X the cable diameter. • Service loops should be included with RJ-45 connections. v vi Table of Contents Introduction In-Sight CIO-MICRO and CIO-MICRO-CC I/O Module Overview.............................................................................................. 1 Cables ........................................................................................................................................................................................ 2 Ethernet Cable ................................................................................................................................................................ 2 In-Sight Micro Vision System I/O Module Cable ............................................................................................................. 3 In-Sight 5600 Series Vision System I/O Module Cable ................................................................................................... 4 In-Sight Support ......................................................................................................................................................................... 5 Installation Ports, Terminals, and Indicators................................................................................................................................................. 7 Connecting the I/O Module.............................................................................................................................................. 9 Configuring and Operating the I/O Module............................................................................................................................... 18 In-Sight Vision System Connections ............................................................................................................................. 18 Firmware ....................................................................................................................................................................... 18 Configuring the I/O Module ........................................................................................................................................... 18 Configuring the In-Sight Vision System......................................................................................................................... 18 Specifications General Specifications ............................................................................................................................................................. 21 Input and Output Specifications ............................................................................................................................................... 23 General Purpose Inputs ................................................................................................................................................ 23 General Purpose Outputs.............................................................................................................................................. 24 Trigger Input .................................................................................................................................................................. 25 High-Speed Outputs...................................................................................................................................................... 26 Port and Terminal Block Specifications.................................................................................................................................... 27 LAN Port........................................................................................................................................................................ 27 PoE Port ........................................................................................................................................................................ 28 RS-232 Port................................................................................................................................................................... 29 I/O Port .......................................................................................................................................................................... 30 Terminal Block Assignments ......................................................................................................................................... 31 CC-Link Terminal Block Connectors (CIO-MICRO-CC-Link only)................................................................................. 32 vii Dimensions............................................................................................................................................................................... 33 Appendix A Wiring Inputs and Outputs ........................................................................................................................................................ 35 Trigger From PLC or Photo Eye (PLC or Photo Eye Sinks Current) ............................................................................. 36 Trigger From PLC or Photo Eye (PLC or Photo Eye Sources Current)......................................................................... 37 Input From PLC (PLC Sinks Current) ............................................................................................................................ 38 Input From PLC (PLC Sources Current)........................................................................................................................ 39 Output to PLC (I/O Module Sources Current)................................................................................................................ 40 Output To PLC (I/O Module Sinks Current) ................................................................................................................... 41 Output To Pilot Light or Relay (I/O Module Sources Current) ....................................................................................... 42 Output To Pilot Light or Relay (I/O Module Sinks Current)............................................................................................ 43 In-Sight Micro Vision System High-Speed Output To Strobe Controller (I/O Module Sources Current) ....................... 44 In-Sight Micro Vision System High-Speed Output To Strobe Controller (I/O Module Sinks Current)............................ 45 In-Sight 5600 Vision System High-Speed Output To Strobe Controller (I/O Module Sinks Current) ............................ 46 Input From 3-Wire Photo Eye (PNP Current Sourcing) ................................................................................................. 47 Input From 3-Wire Photo Eye (NPN Current Sinking) ................................................................................................... 48 CIO-MICRO-CC CC-Link Connection ........................................................................................................................... 49 viii