BRL-K21002/03 2013-12-01 + Amendment 2015-03-15 Evaluation Guideline Kiwa product certificate with technical approval for tanks made from rotational moulded polyethylene (PE), with an integrated spill container, for the above ground storage of kerosene, (bio) diesel fuels, heating oil, waste oil and lubricants Amendment to BRL-K21002/03 Tanks made from rotational moulded polyethylene (PE), with an integrated spill container, for the above ground storage of kerosene, (bio) diesel fuels, heating oil, waste oil and lubricants Date of amendment: February 15th, 2015 Technology code: CK-K-T&B03 – Tanks and pipes Validated by BoE “Tanks, Tank installations & Appendages” on February 27th, 2015 The use of this evaluation guideline by third parties, for any purpose whatsoever, is only allowed after a written agreement is made with Kiwa to this end. Validity This amendment sheet pertains to BRL-K21002/03 dated December 1st, 2013. Validation This amendment sheet has been validated by Kiwa per March 15th, 2015. A.1.1 General Revise the text in the last paragraph to read: For the performance of its certification work, Kiwa is bound to the requirements concerning the agreements on the implementation of certification as detailed in the NEN-EN-ISO/IEC 17065. A.1.4 Acceptance of test reports provided by the supplier Revise the text in the first paragraph to read: Should the manufacturer submit reports from test Institutions or laboratories in order to demonstrate compliance of the product with the requirements of this evaluation guideline, that institute or laboratory shall comply with the applicable accreditation standards, i.e.:  NEN-EN-ISO/IEC 17025 for laboratories;  NEN-EN-ISO/IEC 17020 for inspection bodies;  NEN-EN-ISO/IEC 17065 for certification bodies certifying products;  NEN-EN-ISO/IEC 17021 for certification bodies certifying systems;  NEN-EN-ISO/IEC 17024 for certification bodies certifying persons. A.4.2.1 BARIM/RARIM Revise the complete paragraph as follows: A.4.2.1 Dutch legislation The tanks and spill containers manufactured in accordance with this Evaluation Guideline fall under the jurisdiction of the Dutch Ministry for Infrastructure and Environment (I&M). The relevant legislation Activiteitenbesluit milieubeheer (AM) specifies the requirements pertaining to various activities and these are further clarified in, amongst others, the Soil Quality Decree (Besluit Bodemkwaliteit) with its regulation. One of the stipulations of the AM refers to the PGS 30 and the installation in accordance with the Evaluation Guideline BRL-K903. This requirement pertains to all fuels (except for PGS Class 1 fuels). The certified installation company shall then be able to issue an installation certificate stating that the tank installation complies with the requirement of Evaluation Guideline BRL-K903. Compliance with BRL-K903 can be given when an adequate Risk Inventory and Evaluation (RI&E) has been carried out in accordance with the requirements of document PBV-107776. The tanks and spill containers used for the above ground storage of fuels will be part of this RI&E. The RI&E shall then be evaluated by the Certification Body. On approval of the RI&E the certified installation company can then issue an installation certificate. The RI&E of each tank installation can be streamlined when use is made of certified products. In that case the RI&E aspects pertaining to these products will not be required. The tanks and spill containers manufactured in accordance with this Evaluation Guideline will comply with all the requirements stipulated in the regulations and the Evaluation Guideline BRL-K903. Some companies do not fall under the jurisdiction of these regulations. The requirements pertaining to the above ground storage of liquid fuels and lubricants for these companies are laid down in each individual permit. In such cases the local authority shall define the technical and operational requirements for the storage of these fluids in the individual permit and can in a lot of cases refer via the PGS 30, BRL-K903 to this Evaluation Guideline. Page 1 of 3 B.2.3.8 Resistance to the stored medium of the base material used Revise points B), C) and D) as follows: B) Diesel and/or heating oil: The test liquid shall be Diesel Fuel according to EN 590. C) Bio diesel: The test liquid for testing the resistance to bio diesel B20 shall consist of 80% Diesel Fuel according to EN 590 and 20% Rapeseed oil Methyl Ester (FAME in accordance with NEN-EN 14214). For B5, B10 and B15 bio diesels the composition of the test liquid shall be adjusted appropriately. D) Waste oil and/or lubricants: The test liquid for testing the resistance to waste oils and/or lubricants shall be in accordance with Table B.2.1: Liquid Specification 5% Petrol ASTM Fuel B 5% Ethanol GPR Ethanol 5% Battery Acid GPR 96% Sulphuric Acid 5% Transmission Fluid Ford Auto Transmission Fluid: 5 014 519: A85SX 19547 AA 5% Brake Fluid DOT4 brake oil 75% Engine Oil IRM 903 lubrication oil Table B.2.1: Test liquid for waste oils and/or lubricants The test liquid used for testing shall be stipulated on both the tank compliance document (see § B.2.6.2) as well as the tank identification plate (see § B.2.6.3). B.2.4.12 Connections on the tank Revise the last paragraph as follows: The connections on the tank shall be according to NEN-EN 10241 table 12 with a pipe thread according to ISO 7-1. C.2.3.8 Resistance to the stored medium of the base material used Revise points B), C) and D) as follows: B) Diesel and/or heating oil: The test liquid shall be Diesel Fuel according to EN 590. C) Bio diesel: The test liquid for testing the resistance to bio diesel B20 shall consist of 80% Diesel Fuel according to EN 590 and 20% Rapeseed oil Methyl Ester (FAME in accordance with NEN-EN 14214). For B5, B10 and B15 bio diesels the composition of the test liquid shall be adjusted appropriately. D) Waste oil and/or lubricants: The test liquid for testing the resistance to waste oils and/or lubricants shall be in accordance with Table C.2.1: Liquid Specification 5% Petrol ASTM Fuel B 5% Ethanol GPR Ethanol 5% Battery Acid GPR 96% Sulphuric Acid 5% Transmission Fluid Ford Auto Transmission Fluid: 5 014 519: A85SX 19547 AA 5% Brake Fluid DOT4 brake oil 75% Engine Oil IRM 903 lubrication oil Table C.2.1: Test liquid for waste oils and/or lubricants The test liquid used for testing shall be stipulated on both the tank compliance document (see § C.2.6.2) as well as the tank identification plate (see § C.2.6.3). C.2.4.12 Connections on the tank Revise the last paragraph as follows: The connections on the tank shall be according to NEN-EN 10241 table 12 with a pipe thread according to ISO 7-1. D.3.2 Certification personnel Revise the text as follows:  Certification assessor / Application reviewer: they are in charge of carrying out the pre-certification tests and assessing the site assessors’ reports;  Site assessor: they are in charge of carrying out external inspections at the supplier‘s works;  Decision-makers: they are in charge of taking decisions in connection with the pre-certification tests carried out, continuing the certification in connection with the inspections carried out and taking decisions on the need to take corrective actions. Page 2 of 3 D.3.3 Qualification requirements Revise Table D.3.1 to read: Certification assessor / Site assessor Decision maker Application reviewer Basic competence  Technical education at  Technical vocational  Technical education at Bachelor level or higher  Knowledge and competent education at intermediate Bachelor level or higher  5 years of working assessment of the production level or higher  1 year of relevant working experience with a minimum processes  1 year of relevant working experience of 1 year experience with experience certification  Training in audit skills  Minimum of 4 complete audits of which at least 1  Audit skills  Not applicable  Not applicable has been has been carried out independently and witnessed for qualification Technical competence  Detailed knowledge of this  Detailed knowledge of this BRL BRL Knowledge of this BRL  A minimum of 4 complete  A minimum of 4 complete  Not applicable audits for this BRL or for audits for this BRL or for related BRL’s related BRL’s Relevant knowledge of:  The technology related to the manufacturing of the products to be inspected, the performance of these processes and the provision of these services  Relevant technical  Relevant technical education  The manner in which the vocational education at at Bachelor level or higher products are used, the intermediate level or higher  Specific courses and training  Not applicable processes are performed  Specific courses and (knowledge and skills) related and the services are training (knowledge and to plastics provided skills) related to plastics  Any defect which may occur during the use of the product, any error in the execution of processes and any inadequacies in the provision of services D.3.4 Qualification Revise the text as follows: Certification personnel shall be qualified by assessing the knowledge and skills on the above mentioned requirements. The responsibility for the qualification is determined by the management of the certification body. Page 3 of 3 Preface This evaluation guideline has been accepted by the Kiwa Board of Experts “Tanks, Tank installations and Appendages”, wherein all the relevant parties in the field of fuel and oil storage tanks, tank installations and tank appendages are represented. This Board of Experts also supervises the certification activities and where necessary require the evaluation guideline to be revised. All references to Board of Experts in this evaluation guideline pertain to the above mentioned Boards of Experts. This evaluation guideline will be used by Kiwa in conjunction with the Kiwa- Regulations for Product Certification. This regulation details the method employed by Kiwa for executing the necessary investigations prior to issuing the product certificate and the method of external control. The inspection frequency is determined by the above mentioned Boards of Experts. Reading guide BRL-K21002/03 has the following 4 sections: Contains the requirements pertaining to both Section A General sections B and C Contains the requirements applicable to rotational PE tanks with a rotational moulded PE tanks and rotational moulded PE Section B moulded PE spill container spill containers Contains the requirements applicable to rotational PE tanks with a steel spill Section C moulded PE tanks and steel spill containers container Quality, Certification and Contains the requirements pertaining to both Section D Annexes sections B and C Kiwa Nederland B.V. Sir Winston Churchill-laan 273 Postbus 70 2280 AB RIJSWIJK The Netherlands Tel. +31 70 414 44 00 Fax +31 70 414 44 20 [email protected] www.kiwa.nl © 2013 Kiwa N.V. All rights reserved. No part of this book may be reproduced, stored in a database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from the publisher. The use of this evaluation guideline by third parties, for any purpose whatsoever, is only allowed after a written agreement is made with Kiwa to this end. Validation This evaluation guideline has been validated by the Director Certification and Inspection of Kiwa on December 1st, 2013 Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 1 - December 1st, 2013 Contents SECTION A: GENERAL 6 A.1 Introduction 7 A.1.1 General 7 A.1.2 Field of application / scope 7 A.1.3 CE-marking 7 A.1.4 Acceptance of test reports provided by the supplier 7 A.1.5 Quality declaration 8 A.2 Terminology 9 A.3 Terms and definitions 10 A.4 Legal requirements 12 A.4.1 General 12 A.4.2 Legal requirements 12 A.4.2.1 BARIM/RARIM 12 A.4.3 Public requirements 12 A.4.3.1 Products with CE marking according to the Construction Products Regulations 12 A.4.3.2 Requirements relating to dangerous substances 13 A.5 Procedure for granting the quality declaration 14 A.5.1 Pre certification tests 14 A.5.2 Granting the quality declaration 14 SECTION B: PE tanks with a rotational moulded PE spill container 15 B.1 PE tanks with a rotational moulded PE spill container 16 B.1.1 General 16 B.1.2 Field of application / scope 16 B.2 Requirements and test methods 17 B.2.1 General 17 B.2.2 Design drawings and calculations 17 B.2.3 Requirements and test methods of PE material characteristics 17 B.2.3.1 Materials used 17 B.2.3.2 Density 17 B.2.3.3 Melt Mass-flow rate 17 B.2.3.4 Tensile strength at yield 17 B.2.3.5 Oxidation Induction Time (OIT) 18 B.2.3.6 Melt Temperature 18 B.2.3.7 Dangerous substances 18 B.2.3.8 Resistance to the stored medium of the base material used 18 B.2.3.9 Resistance against UV-ageing 19 B.2.3.10 Reaction to fire 19 B.2.3.11 Resistance against heat effects 19 B.2.3.12 Electrostatic behaviour 19 B.2.4 Requirements and test methods of the tank and spill container 20 B.2.4.1 Visual inspection / appearance 20 B.2.4.2 Mass of tank 20 B.2.4.3 Wall thickness 20 B.2.4.4 Lifting lugs or handles 20 B.2.4.5 Resistance to impact 20 B.2.4.6 Resistance to pressure (type test) 21 B.2.4.7 Leak tightness (production test) 21 Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 2 - December 1st, 2013 B.2.4.8 Resistance to pressure of the filling line connection (type test) 21 B.2.4.9 Elongation 22 B.2.4.10 Deformation 22 B.2.4.11 Lifting test 22 B.2.4.12 Connections on the tank 22 B.2.4.13 Internal piping in the tank 23 B.2.4.14 Connections below the maximum fluid level 23 B.2.4.15 Manholes and inspection openings 24 B.2.4.16 Elastomeric sealing elements 24 B.2.4.17 Provision for spillage caused during filling 24 B.2.4.18 Cover for spill container 24 B.2.5 Periodic recertification of tank installations 24 B.2.6 Documentation and marking 25 B.2.6.1 Installation and user instructions 25 B.2.6.2 Documentation 25 B.2.6.3 Certification mark 25 SECTION C: PE tanks with a steel spill container 26 C.1 PE tanks with a steel spill container 27 C.1.1 General 27 C.1.2 Field of application / scope 27 C.2 Requirements and test methods 28 C.2.1 General 28 C.2.2 Design drawings and calculations 28 C.2.3 Requirements and test methods of PE material characteristics 28 C.2.3.1 Materials used 28 C.2.3.2 Density 28 C.2.3.3 Melt Mass-flow rate 28 C.2.3.4 Tensile strength at yield 28 C.2.3.5 Oxidation Induction Time (OIT) 29 C.2.3.6 Melt Temperature 29 C.2.3.7 Dangerous substances 29 C.2.3.8 Resistance to the stored medium of the base material used 29 C.2.3.9 Resistance against UV-ageing 30 C.2.3.10 Reaction to fire 30 C.2.3.11 Electrostatic behaviour 30 C.2.4 Requirements and test methods of steel material characteristics 30 C.2.4.1 Material used 30 C.2.4.2 Corrosion protection 30 C.2.4.3 Resistance against heat effects 31 C.2.5 Requirements and test methods of the PE tank and PE spill container cover 31 C.2.5.1 Visual inspection / appearance 31 C.2.5.2 Mass of tank 31 C.2.5.3 Wall thickness 31 C.2.5.4 Resistance to impact 31 C.2.5.5 Resistance to pressure (type test) 31 C.2.5.6 Leak tightness (production test) 32 C.2.5.7 Resistance to pressure of the filling line connection (type test) 32 C.2.5.8 Elongation 32 C.2.5.9 Deformation 32 C.2.5.10 Connections on the tank 32 C.2.5.11 Internal piping in the tank 33 C.2.5.12 Manholes and inspection openings 33 C.2.5.13 Elastomeric sealing elements 33 C.2.6 Requirements and test methods of the steel spill container or steel cover 33 C.2.6.1 Visual inspection / appearance 33 C.2.6.2 Wall thickness 34 C.2.6.3 Construction of the spill container 34 Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 3 - December 1st, 2013 C.2.6.4 Construction of the spill container bottom 34 C.2.6.5 Welding 34 C.2.6.6 Lifting lugs or handles 34 C.2.6.7 Resistance to impact 34 C.2.6.8 Deformation 36 C.2.6.9 Lifting test 36 C.2.6.10 Leak tightness 36 C.2.6.11 Provision for spillage caused during filling 36 C.2.6.12 Cover for spill container 36 C.2.7 Periodic recertification of tank installations 37 C.2.8 Documentation and marking 37 C.2.8.1 Installation and user instructions 37 C.2.8.2 Documentation 37 C.2.8.3 Certification mark 37 SECTION D: QUALITY, CERTIFICATION & ANNEXES 38 D.1 Quality system requirements 39 D.1.1 General 39 D.1.2 Manager of the quality system 39 D.1.3 Internal quality control schedule / quality plan 39 D.1.4 Qualification of personnel 39 D.1.5 Qualification/approval of special processes 39 D.1.6 Procedures and working instructions 39 D.1.7 Design Changes 40 D.1.8 Documentation retention 40 D.2 Summary of tests and audits 41 D.2.1 Test and audit matrix 41 D.3 Agreements on the implementation of certification 45 D.3.1 General 45 D.3.2 Certification personnel 45 D.3.3 Qualification requirements 45 D.3.4 Qualification 46 D.3.5 Report initial audit 46 D.3.6 Decision regarding certification 46 D.3.7 Product certification 46 D.3.8 Nature and frequency of external audits 46 D.3.9 Interpretation of the requirements 47 D.4 List of referenced documents 48 D.4.1 Standards / normative documents: 48 Annex A Resistance against heat effects 51 Annex B Model Product certificate 53 Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 4 - December 1st, 2013 Annex C Model Compliance document 56 Annex D Model Internal Quality Schedule 57 Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 5 - December 1st, 2013 SECTION A: GENERAL Evaluation Guideline BRL-K21002/03 © Kiwa N.V. - 6 - December 1st, 2013