ARTICULATED BOOM LIFT MODEL TA33 PARTS MANUAL TEREXAERIALS TEREXAERIALS TEREXAERIALS 10600W.BrownDeerRoad CourtstownIndustrialPark 10612thStreetS.E. Milwaukee,WI53224 LittleIsland, Waverly,IA50677 U.S.A. Co.CorkIreland. U.S.A. Telephone:(414)362-9300 Telephone:(353)21-353011 Telephone:(319)352-3920 Facsimile:(414)355-0832 Facsimile: (353)21-353368 Facsimile:(319)352-5727 Rev.1 04/99 P/No: 65002-0002 WHENORDERINGPARTS,SPECIFYMODELNUMBER,SERIALNUMBERANDDESCRIPTIONOFPARTREQUIRED 1 ModelTA33 1-1 NOTICE TO USERS Issue Rev.1 04/99 Page DISCLAIMER TerexAerialsstrivestoincludeinthePartsManual,informationandillustrationsthatareaccurate, complete,andcurrent.Duetoon-goingchangesandrevisionsbyourmanysuppliers,itisoften impossibletoshowallvariationsofagivenassembly.Therefore,thisinformationissubjectto changewithoutnotice. NOTICE ThePartsManual,thoughsometimeshelpfulintheprocessofassembly/disassembly,isNOT intendedtobeassembly/disassemblyinstructions. 1 ModelTA33 1-2 Issue Rev.1 04/99 CONTENTS Page LIST OF CONTENTS SECTION1 1-1 NOTICETOUSERS 1-2 TABLEOFCONTENTS 1-4 HOWTOUSETHEPARTSMANUAL 1-6 HOWTOORDERPARTS SECTION2-MAINASSEMBLY 2-1 PIVOTPINS 2-2 LABELPOSITIONS SECTION3-BASEASSEMBLY 3-1 UPPERCHASSIS 3-2 LOWERCHASSIS 3-4 STEERCYLINDER 3-5 SLEWMOTOR 3-6 GEARBOX 3-9 POWERPACK 3-11 TRACTIONMOTOR/TACHOGENERATORASSEMBLY 3-12 DARTBATTERYCHARGER 3-13 BATTERYCHARGER-USOPTION 3-14 STEERWHEEL&TYRE 3-15 DRIVEWHEEL&TYRE 3-16 DCMOTOR 3-18 WHEELHUB 3-19 WHEELDRIVEUNIT 1 ModelTA33 1-3 CONTENTS Issue Rev.1 04/99 Page SECTION4-TURRETASSEMBLY 4-1 PLINTHASSEMBLY 4-3 LOWERCONTROLS 4-5 DRIVECONTROLLERS 4-7 MANIFOLDBLOCK 4-8 BRAKESTEERMANIFOLD SECTION5-BOOMASSEMBLY 5-1 FIRSTLIFTSTAGE 5-2 TOPBOOMCOMPONENTS 5-4 LIFTCYLINDER-FIRSTBOOM 5-5 LIFTCYLINDER-SECONDBOOM 5-6 LEVELLINGCYLINDER-MASTER 5-7 LEVELLINGCYLINDER-SLAVE 5-8 TELESCOPICCYLINDER SECTION5-PLATFORMASSEMBLY 5-9 CAGE/CRADLEASSEMBLY 5-11 UPPERCAGECONTROLS 5-13 JOYSTICKCONTROLLER 5-15 PLATFORMWIRING-USA 5-16 HYDRAULICFITTINGS 1 HOW TO USE THE ModelTA33 1-4 PARTS MANUAL Issue Rev.1 04/99 Page 1 2 5 6 4 3 7 1 HOW TO USE THE ModelTA33 1-5 PARTS MANUAL Issue Rev.1 04/99 Page PARTS MANUAL FORMAT 1.SECTIONreferstothemajordivisionsofthePartsManual. 2.PAGEindicatesthepagenumberoftheillustrationorpartslist. 3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the illustrationonthesamepageorfacingpage. 4.TheTerexAerialsPARTNUMBERisshowninthesecondcolumnforitemsthatareserviceable 5.DESCRIPTIONofthepartorassemblyisshowninthethirdcolumn. 6.QUANTITYindicatesthequantityofitemsusedintheassemblyorsub-assemblydirectlyabove. 7.REMARKSareshowninthefifthorfarrightcolumn.TheRemarkcolumnwillincludepagenumber referencesformoredetailedbreakdowns,keyeditemsincludedinKitsindicatedbysymbols*‘,sizes& specialinformation. 1 HOW TO ORDER ModelTA33 1-6 PARTS Issue Rev.1 04/99 Page 1A 1B 1D 1C 1 HOW TO ORDER ModelTA33 1-7 PARTS Issue Rev.1 04/99 Page HOW TO ORDER PARTS 1.FindtheTerexAerialsPartNumber. A.UsingtheTableofContents,findtheSectionandPageNumber. B.Matchtherequiredparttotheillustrationandnotethecalloutnumber. C.FindthecorrespondingReferencenumberinthepartslistbelowtheillustrationoronthefacingpage. D.UsetheTerexAerialsPartNumberlistednexttotheRef.numberwhenordering. E.Alwaysincludethecompletepartnumber,asshowninthePartsManual,alongwiththedescriptionof thepartandspecifythequantityofthepartyouwishtoorder. F.Anticipateyoursparepartsrequirements. G.Placeordersearlyintheday. H.Keepasupplyofnormalmaintenanceandrecommendedsparepartsinstock. I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials Distributor. 2.CustomerOrdering: Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the numberslistedbelow. 3. Distributor Ordering: Listed below in the respective order of preference, are the methods of orderingparts. A. EMAIL [email protected] B. FAX: +353-21-353368 C. PHONE: +353-21-353011 D. MAIL: TerexAerials,CourtstownIndustrialPark,LittleIsland, Co.Cork Ireland. NOTE:IfyourPartsDepartmentisnotON-LINE,contactthePARTSSALESCENTREforinformation onusingthissystem. Anyerrors,comments,orsuggestionsshouldbeforwardedtotheEngineeringManager atthefollowing address: TerexAerials,CourtstownIndustrialPark,LittleIsland, Co.Cork,Ireland. 2 ModelTA33 2-1 MAIN ASSEMBLY Issue Rev.1 04/99 Page PIVOT PINS ITEM PARTNO. DESCRIPTION QTY. REMARKS 1 LS130 PINDIAMETER20MMX115MMLONG 1 2 LS123 PINDIAMETER30MMX250MMLONG 5 3 44021-0674 PINDIAMETER20MMX200MMLONG 4 4 LS129 PINDIAMETER25MMX153MMLONG 1 5 LS125 PINDIAMETER25MMX95MMLONG 1 6 LS128 PINDIAMETER20MMX116MMLONG 1 7 LS126 PINDIAMETER20MMX150MMLONG 1 8 LS124 PINDIAMETER25MMX120MMLONG 2 2 ModelTA33 2-2 Issue Rev.1 04/99 MAIN ASSEMBLY Page LABEL POSITIONS