y p Specification for Drill Pipe o e C s U y r n a o t ANSI/API SPECIFICATION 5DP i n FIRST EDITION, AUGUST 2009 t e a EFFECTIVE DATE: AUGUST 1, 2010 m c CONTAINS API MONOGRAM ANNEX AS PART OF U.S. i NATIONAL ADOPTION i f ISO 11l961:2008 (Identiical), Petroleum and natural gas p t industries—Steel drill pipe r m e o C C r o f y p o e C s U y r n a o t i n t e a m c i i f l i p t r m e o C C r o f Special Notes y API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. p Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any o warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of thee information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of ACPI's employees, subcontractors, s consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights. U Users of this recommended practice should not rely exclusively on the information contained in this document. y Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein. r n API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the a accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or o guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any tauthorities having jurisdiction with which this publication may conflict. i n t API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not inteneded to obviate the need afor applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices. m c Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard i is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that suich products do in fact confofrm to the applicable API standard. l i p t r m e o C C r o f All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005. Copyright © 2009 American Petroleum Institute API Foreword y Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neithper should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent. o Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification. e Should: As used in a standard, “should” denotes a recommendation or that which isC advised but not required in order s to conform to the specification. U This document was produced under API standardization procedures that ensure appropriate notification and y participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the proc edures under which this publication was developed should be directed in writing to rthe Director of Standards, American Petroleum n Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any a part of the material published herein should also be addressed to the director. o Generally, API standards are reviewed and revised, retaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the pubilication can be ascertained from the n API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published t annually by API, 1220 L Street, N.W., Washington, D.C. 20005. e a Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, D.C. 20005, [email protected]. m c i i f l i p t r m e o C C r o f ii Contents Page y API Foreword ...................................................................................................................................................... ii Foreword ..............................................................................................................................p............................... v Introduction ........................................................................................................................................................ vi o e 1 Scope ...................................................................................................................................................... 1 2 Conformance ......................................................................................C.................................................... 1 s 2.1 Dual citing of normative references .................................................................................................... 1 2.2 Units of measurement ........................................................................................................................... 2 U 3 Normative references ............................................................................................................................ 2 y 4 Terms, definitions, symbols and abbreviated terms ......................................................................... 4 4.1 Terms and definitions ..............................................r............................................................................. 4 n 4.2 Symbols and abbreviated terms .......................................................................................................... 8 a 5 Information to be supplied when placing orders for drill-pipe ....................................................... 10 o 6 Requirements for drill-pipe ................................................................................................................. 11 t 6.1 General ................................................................................................................................................. 11 6.2 Dimensions, masses and connectionns ......................................i....................................................... 11 6.3 Material requirements .............................................................t............................................................ 12 6.4 Process of manufacture for drill-pipe................................................................................................ 13 e a 6.5 Traceability ........................................................................................................................................... 14 6.6 Inspection and testing — General ..................................................................................................... 15 6.7 Testing of welds..........m............................................c............................................................................. 16 6.8 Tensile test ........................................................................................................................................... 16 6.9 Hardness test ....................................................................................................................................... 17 i 6.10 Charpy V-notch impact test ................................................................................................................ 18 6.11 Transverse siide-bend test ......................f............................................................................................ 18 6.12 Imperfectiolns and defects in drill-piipe ............................................................................................. 19 6.13 Visual inspection of the drill-pipe weld zone .................................................................................... 19 p 6.14 Non-destructive examination of tthe weld zone ................................................................................ 20 6.15 Marking of drill-pipe ............................................................................................................................ 21 r 6.16 Mminimum facility requirements for drill-pipe manufacturers .......................................................... 23 6.17 Documentation requiremeents of drill-pipe ........................................................................................ 23 7 Requirements for drill-pipe body ....................................................................................................... 24 o7.1 Information to be Csupplied when placing orders for drill-pipe bodies .......................................... 24 7.2 Dimensional and mass requirements ................................................................................................ 24 7.3 Material requirements ......................................................................................................................... 26 C 7.4 Process of manufacture ...................................................................................................................... 27 7.5 Traceabirlity ........................................................................................................................................... 28 7.6 Inspection and testing — General ..................................................................................................... 28 o 7.7 Testing of chemical composition ....................................................................................................... 28 7.8 Tensile tests ......................................................................................................................................... 29 7.9 fCharpy V-notch impact tests .............................................................................................................. 30 7.10 Drill-pipe-body wall thickness ............................................................................................................ 31 7.11 Drill-pipe-body length ......................................................................................................................... 31 7.12 Internal upset ....................................................................................................................................... 31 7.13 Internal profile ...................................................................................................................................... 32 7.14 Straightness ......................................................................................................................................... 32 7.15 Upset alignment ................................................................................................................................... 32 7.16 Mass determination ............................................................................................................................. 32 7.17 Imperfections and defects of drill-pipe body .................................................................................... 32 7.18 Visual inspection of drill-pipe body ................................................................................................... 33 iii 7.19 Non-destructive examination ............................................................................................................ 34 7.20 Marking ................................................................................................................................................ 37 7.21 Minimum facility requirements for drill-pipe-body manufacturer .................................................. 38 7.22 Documentation requirements ............................................................................................................ 38 8 Requirements for tool joints .............................................................................................................. 39 8.1 Information to be supplied when placing orders for tool joints .................................................... 39 y 8.2 Dimensional requirements ................................................................................................................. 40 8.3 Material requirements......................................................................................................................... 40 p 8.4 Process of manufacture ..................................................................................................................... 41 8.5 Traceability .......................................................................................................................................... 42 8.6 Inspection and testing — General ...........................................................................o.......................... 42 e 8.7 Testing of chemical composition ...................................................................................................... 42 8.8 Tensile tests ........................................................................................................................................ 43 8.9 Hardness tests ...............................................................................................C..................................... 44s 8.10 Charpy V-notch impact tests ............................................................................................................. 44 8.11 Imperfections and defects ................................................................. ............................................U.... 45 8.12 Non-destructive examination ............................................................................................................ 46 y 8.13 Marking ................................................................................................................................................ 47 8.14 Minimum facility requirements for tool-joint manufacturers ......................................... ................ 47 8.15 Documentation requirements for tool joints ......................r.........................................n..................... 48 Annex A (normative) Tables in SI units ....................................a..................................................................... 49 o Annex B (normative) Figures in SI (USC) units ............................................................................................. 67 t Annex C (normative) Tables in USC units ..................................................................................................... 81 i n Annex D (normative) Purchaser inspection .................................................................................................. 99 t Annex E (informative) Supplementary requirements ................................................................................. 100 e a Annex F (informative) Procedures used to convert from USC units to SI units for drill-pipe ................ 103 Annex G (normative) Product specificmation levels .......................c.............................................................. 107 Annex H (informative) API monogram .......................................................................................................... 109 i Bibliography ................................................................................................................................................... 112 i f l i p t r m e o C C r o f iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of nationaly standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee haps been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical o Commission (IEC) on all matters of electrotechnical standardization. e International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. C s The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the mem ber bodies for voting. PUublication as an International Standard requires approval by at least 75 % of the meymber bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. r n ISO shall not be held responsible for identifying any or all such patent rights. a ISO 11961 was prepared by Technical Committee ISO/TC 67, Materials, equipoment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 5, Casing, tubing and drill pipe. t i This second edition cancels and replacesn the first edition (ISO 11961:1996), which has been extensively technically revised. t e a It is the intention of ISO/TC 67 that either this edition or the previous edition of ISO 11961 be applicable, at the option of the purchaser (as defined in 4.1.31), for a period of six months from the first day of the calendar quarter immediately following the date omf publication of this editionc, after which period the previous edition will no longer be applicable. i i f l i p t r m e o C C r o f v Introduction This International Standard is based on API Spec 5D and API Spec 7. y Users of this International Standard should be aware that further or differing requirements mapy be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may o be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the e vendor should identify any variations from this International Standard and provide details. C s This International Standard includes provisions of various natures. These are identified by the use of certain verbal forms: U a) SHALL is used to indicate that a provision is MANDATORY; y b) SHOULD is used to indicate that a provision is not mandatory, burt RECOMMENDED as good practice; n c) MAY is used to indicate that a provision is OPTIONAL. a o t i n t e a m c i i f l i p t r m e o C C r o f vi API Specification 5DP / ISO 11961 y p Petroleum and natural gas industries — Steel drill pipe o e C s 1 Scope U This International Standard specifies the technical delivery condiytions for steel drill-pipes with upset pipe-body ends and weld-on tool joints for use in drilling and production operations in petroleum and natural gas industries for three product specification levels (PSL-1, PSL-2 and PSLr-3). The requirements for PSL-1 form the basis of this n International Standard. The requirements that define different levels of standard technical requirements for PSL-2 and PSL-3 are in Annex G. a o This International Standard covers the following grades of drill-pipe: t i grade E drill-pipe; n t high-strength grades of drill-pipe, grades X, G and S. e a A typical drill-pipe configuration is given, showing main elements and lengths (see Figure B.1). The main dimensions and masses of the gmrades of drill-pipe are givenc in both SI units (see Table A.1) and in USC units (see Table C.1). i This International Standard can also be used for drill-pipe with tool joints not specified by ISO or API standards. i f By agreement betwleen purchaser and manufiacturer, this International Standard can also be applied to other drill- pipe body and/or tool-joint dimensions. This International Standard lists supplementary requirements that can p t optionally be agreed between purchaser and manufacturer, for testing, performance verification and non-destructive examination (see Annex E). r m This International Standard does enot consider performance properties. NOTE 1 In this International Standard, drill-pipe is designated by label 1, label 2, grade of material (E, X, G and S), upset otype and type of rotary shouldCered connection. Designations are used for the purpose of identification in ordering. NOTE 2 Reference can be made to ISO 10424-2 or API Spec 7-2 for the detailed requirements for the threading of drill- C pipe tool joints. r NOTE 3 Reference can be made to API RP 7G for the performance properties of the drill-pipe. o 2 Conformance f 2.1 Dual citing of normative references In the interests of world-wide application of this International Standard, Technical Committee ISO/TC 67 has decided, after detailed technical analysis, that certain of the normative documents listed in Clause 3 and prepared by ISO/TC 67 or another ISO Technical Committee are interchangeable in the context of the relevant requirement with the relevant document prepared by the American Petroleum Institute (API), the American Society for Testing and Materials (ASTM) and the American National Standards Institute (ANSI). These latter documents are cited in the running text following the ISO reference and preceded by ―or‖, for example ―ISO XXXX or API YYYY‖. Application of an alternative normative document cited in this manner will lead to technical results different from the use of the preceding ISO reference. However, both results are acceptable and these documents are thus considered interchangeable in practice. 1 2 Specification for Drill Pipe 2.2 Units of measurement y In this International Standard, data are expressed in both the International System (SI) of units and the United p States Customary (USC) system of units. Separate tables for data expressed in SI units and USC units are in Annex A and Annex C, respectively. Figures are in Annex B and express data in both SI and USC units. For a specific order item, it is intended that only one system of units be used, without combiningo data expressed in the e other system. C Products manufactured to specifications expressed in either of these unit systems shall be considered equivaslent and totally interchangeable. Consequently, compliance with the requirements of this International Standard as expressed in one system provides compliance with requirements expressed i n the other system. U y For data expressed in the SI system, a comma is used as the decimal separator and a space as the thousands separator. For data expressed in the USC system, a dot (on the line) is used as the decimal separator and a r space as the thousands separator. n a In the text, data in SI units are followed by data in USC units in brackets. o t NOTE The procedures used to convert from USC units to SI units are given in informative Annex F. i n 3 Normative references t e a The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendment) applies. m c ISO 6506-1, Metallic materials — Brinell Hardness test — Part 1: Test method i i f ISO 6507-1, Metallic materials — Vickers hardness test — Part 1: Test method l i ISO 6508-1, Metallic mapterials — Rockwell hardness test — Part 1:Test method (scales A, B, C, D, E, F, G, H, K, t N, T) r m ISO 6892, Metallic materials — Tensile testing e ISO 7500-1, Metallic materials — Verification of static uni-axial testing machines — Part 1: Tension/compression testing machines — Verification and calibration of the force-measuring system o C ISO 9303, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes — Full pCeripheral ultrasonic testing for the detection of longitudinal imperfections r ISO 9304, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes — Eddy o current testing for the detection of imperfections ISO 9305, Sefamless steel tubes for pressure purposes — Full peripheral ultrasonic testing for the detection of transverse imperfections ISO 9402, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes — Full peripheral magnetic transducer/flux leakage testing of ferromagnetic steel tubes for the detection of longitudinal imperfections ISO 9513, Metallic materials — Calibration of extensometers used in uniaxial testing ISO 9598, Seamless steel tubes for pressure purposes — Full peripheral magnetic transducer/flux leakage testing of ferromagnetic steel tubes for the detection of transverse imperfections