CooperTools Apex® FASTENER TOOLS W M 0 3 1 0 2 1 0 0 1 C- T Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . .iv 1/2” Drive Sockets, Extensions, Adapters & Universal Wrenches Bits SAE Sockets & Universal Wrenches . . . .105 Phillips . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Metric Sockets & Universal Wrenches . .116 Slotted . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Spline & Torx®Sockets . . . . . . . . . . . . . .125 Torx® . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Extensions & Adapters . . . . . . . . . . . . . .126 Torx Plus® . . . . . . . . . . . . . . . . . . . . . . . .25 Pozidriv® . . . . . . . . . . . . . . . . . . . . . . . . .26 5/8” Drive Sockets, Extensions, Sel-O-Fit® . . . . . . . . . . . . . . . . . . . . . . . . .29 Adapters & Universal Wrenches Frearson . . . . . . . . . . . . . . . . . . . . . . . . .30 SAE Sockets, Universal Wrenches & B.N.A.E. . . . . . . . . . . . . . . . . . . . . . . . . . .31 Budd Wheel Sockets . . . . . . . . . . . . . . .128 Socket Head . . . . . . . . . . . . . . . . . . . . . .32 Metric Sockets . . . . . . . . . . . . . . . . . . . .131 Square Recess . . . . . . . . . . . . . . . . . . . . .41 Extensions & Adapters . . . . . . . . . . . . . .131 Clutch Head . . . . . . . . . . . . . . . . . . . . . . .42 3/4” Drive Sockets, Extensions, Pipe Plug Inserts . . . . . . . . . . . . . . . . . . .42 Adapters & Universal Wrenches Torq-Set® . . . . . . . . . . . . . . . . . . . . . . . . .43 SAE Sockets, Universal Wrenches & Tri-Wing® . . . . . . . . . . . . . . . . . . . . . . . . .46 Budd Wheel Sockets . . . . . . . . . . . . . . .133 Hi-Torque® . . . . . . . . . . . . . . . . . . . . . . . .48 Metric Sockets . . . . . . . . . . . . . . . . . . . .137 Triple Square . . . . . . . . . . . . . . . . . . . . . .49 Spline Sockets, Extensions & Adapters .138 Bit Holders 1” Drive Sockets, Hex Drive . . . . . . . . . . . . . . . . . . . . . . . .52 Extensions & Adapters Female Square Drive . . . . . . . . . . . . . . . .55 SAE Sockets & Budd Wheel Sockets . . .140 Metric Sockets . . . . . . . . . . . . . . . . . . . .144 Hand Drivers Spline Sockets, Extensions & Adapters .145 Replaceable Bit . . . . . . . . . . . . . . . . . . . .57 Torx®Keys . . . . . . . . . . . . . . . . . . . . . . . .58 1 1/2” Drive SAE Sockets & Adapters . . . . . . . . . . . . . . .147 Torx®and Torq-Set®Hand Drivers . . . . . . .59 Awls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 2 1/2” Drive SAE Pivex™ . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Sockets & Adapters . . . . . . . . . . . . . . .148 Hex Drive Nutsetters, Special Sockets, Extensions & Universal Wrenches Adapters & Accessories Nutsetters . . . . . . . . . . . . . . . . . . . . . . . .60 Reversible Sockets . . . . . . . . . . . . . . . .151 Extensions . . . . . . . . . . . . . . . . . . . . . . . .64 Tap Holding Sockets . . . . . . . . . . . . . . .152 Universal Wrenches . . . . . . . . . . . . . . . . .68 Grease Fitting Sockets . . . . . . . . . . . . . .153 Drill Holders . . . . . . . . . . . . . . . . . . . . . .154 1/4” Drive Sockets, Extensions, Adapters & Universal Wrenches #5 (1 5/8”) Spline Drive Sockets, Extensions, SAE Sockets and Universal Wrenches . . .77 Adapters,Registered Universal Wrenches Metric Sockets and Universal Wrenches .81 & Budd Wheel Sockets . . . . . . . . . . . .155 Spline and Torx®Sockets . . . . . . . . . . . . .83 Socket Retaining Rings . . . . . . . . . . . . .156 Extensions and Adapters . . . . . . . . . . . . .85 Adapters . . . . . . . . . . . . . . . . . . . . . . . .157 Part Number Index . . . . . . . . . . . . . . . . .161 3/8” Drive Sockets, Extensions, Quotation Worksheets . . . . . . . . . . . . . .169 Adapters & Universal Wrenches SAE Sockets & Universal Wrenches . . . . .86 Conversion Chart . . . . . . . . . . . . . . . . .172 Metric Sockets & Universal Wrenches . . .95 Spline & Torx®Sockets . . . . . . . . . . . . . .102 Extensions & Adapters . . . . . . . . . . . . . .103 Registered trademarks: Pozidriv, Torq-Set, and Tri-Wing, Phillips Screw Co.; Apex, Sel-O-Fit, Copper Industries, Inc.; Hi-Torque, Voi-Shan; Torx and Torx Plus, Camcar Div. of Textron. Quick Reference Bits 1 – 50 Bit Holders 51 – 56 Hand Drivers 57 – 59 Hex Drive Nutsetters, Extensions & Universal Wrenches 60 – 73 1/4" Sockets, Extensions, Adapters & Universal Wrenches 74 – 85 3/8" Sockets, Extensions, Adapters & Universal Wrenches 86 – 104 1/2" Sockets, Extensions, Adapters & Universal Wrenches 105 – 127 5/8"–2 1/2" Sockets, Extensions, Adapters & Universal Wrenches 128 – 148 Special Sockets, Adapters & Accessories 149 – 160 Part Number Index 161 – 168 iii The Apex heritage of quality, delivery and support. For more than half a century… Apex has maintained a position of leadership in industrial fastening tools. Today, Apex stands ready to improve the productivity of assembly operations around the world with unsurpassed tool performance and customer service. Here’s how: Highest Quality Apex quality begins with select raw materials. Only carefully chosen, high grade tool steel is used. Each tool is precision machined from solid bar stock to close-tolerance standards. You get an exact, sure fit – a fit not possible from tools made in a process that grows less precise with every stamp. Finally, each tool is tempered with the exclusive Apex heat treating process that lets you select the degree of hardness you require. Choose from tough, non-brittle durability that stands up to torque, to the hardest heat treat available for the ultimate in wear resistance. Rapid Select Means Fast Delivery Models indicated with a Rapid Select icon represent our most popular tools, and are available for fast delivery on limited quantities. On bit items, the heat treat code has been added to Rapid Select part numbers. See page vi for selecting the proper heat treat. Complete Support For Your Requirements Apex provides the broadest selection of fastener tools in the world. From this catalog you can choose from over 5,000 individual items: from bits, sockets and hand drivers to universal wrenches, extensions and adapters. If the tool you need is not in this catalog, call your Apex representative. We may have what you need as a non- catalog item—or our experienced staff of tooling experts can design and produce application specific fastener tools to suit your needs. iv Apexis the standard on assembly lines around the world. Precision manufactured with the highest quality materials. Responsive service for all your fastener tool needs. Made in the U.S.A. since 1933. v Important Notes User safety tips • Always wear safety glasses when using any tool. •Always visually inspect tool for damage and cracking. Immediately replace all damaged tools. •Do not modify or alter any tool. •Do not use tools beyond their limit or useful life. •Contact Apex for the recommended operating torque of any tool. Selecting the proper heat treat for bits Choosing the proper heat treat for screwdriver tools is important in achieving long tool life. Different applications, different operators, and different power tools require different heat treats. Apex offers a choice of three heat treat hardness levels in many of our screwdriver bits to match the particular customer’s application. These heat treats are specified by a letter suffix as follows: X - The hardest heat treat available I - Intermediate hardness R - Lowest hardness Selecting the heat treat best suited for a particular application may require some trial and error. The proper heat treat depends on the failure mode. If the bit breaks or shatters, select a bit with less hardness. If the failure mode is wear, select a harder bit. Many times both breakage and wear may occur within the same application. This can be due to a number of factors such a different operators, different torque values, and different power tool settings. In general, high torque applications require “R” heat treats to withstand twisting and resist breakage. The “X” heat treat is most suitable for low torque applications, particularly if hardened screws are used. If a failure occurs, a change in hardness may result in better service. The “X” heat treat is most common and should be selected unless the specifics of an application or an existing problem would suggest using “I” or “R” hardness. To specify a particular heat treat, add a letter suffix to the part number. For example, to specify “X” hardness in a #2 Phillips insert, the part number would be 440-2X. Not all Apex bits are available in all heat treats. Special heat treats can be supplied for a particular application. Contact your Apex representative for specific recommendations. Warning •Using any adapter may result in a torque overload and failure in the adapter, socket or fastener. •Do not use thin wall sockets with impact power tools. •Do not use universal wrenches with impact power tools. vi Solutions What’s the difference between an insert and a power bit? What’s the advantage of Insert bits are commonly used with a bit reduced diameter bits? holder in power tool applications. This Reduced diameter bits are ideal for driving combination is economical, provides screws below the surface of drywall. flexibility and allows a fastener to be mag- netically held by the bit. Power bits are placed directly into the power tool chuck. See pages 48-52 for a complete listing of Apex bit holders. What’s the advantage of Apex® ACR® bits? Painted, coated or What’s the advantage of corroded 27 Series bits? fasteners can 27 Series bits are ideal for poorly recessed present special Phillips screws. A wider tip design fills out problems. Apex® an inexact recess to make better contact. ACR® insert bits’ special wing-face ribs grip screw recesses to reduce stripping and cam-out which can result in damage to the surrounding workpiece. Choose from bits ribbed for screw removal, driving or both. They’re also available in Why do Apex bits last both insert bits and power drives. so much longer? Apex’s premium tool alloys and proprietary heat treat help avoid typical problems such as shattering and premature bit wear. Most Apex bits are available in three different heat treat hardnesses. Refer to page vi for information on selecting the proper heat treat. vii In this section… Insert and Power Drive Bits For all these fastener styles: Phillips® Sel-o-fit® Clutch Head Slotted Frearson Torq-Set® Torx® B.N.A.E. Tri-Wing® Torx Plus® Socket Head Hi-Torque® Pozidriv® Square Recess Triple Square Bit Holders, Nutsetters, Extensions and Universal Wrenches Bit holders adapt hex drive and female square drive power tools to a variety of insert bits. Hex drive nutsetters, extensions and universal wrenches allow nutrunning in all types of applications. Selecting the correct Phillips point size Apex bits in these five point sizes will drive ANY Phillips screw Wood Screws Machine Screws Sheet Metal Screws Point Body Flat, Flat, Oval, Round, Truss, Brazier, Flat, Round, Oval, Size Dia. Oval Round Binding Fillister Button Stove, Binding 0 0 0 0 0 0 0 1 3/16 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 2 1/4 5 5 5 5 5 5 6 6 6 6 8 6 7 7 8 8 10 7 8 8 10 10 8 9 9 10 10 3 5/16 10 12 12 12 12 12 12 14 1/4 1/4 1/4 14 14 16 5/16 16 4 3/8 18 18 5/16 3/8 5/16 20 20 3/8 7/16 3/8 24 24 7/16 1/2 7/16 1/2 1/2 IMPORTANT The table above will enable you to determine the Phillips point size required for any Phillips screws or bolts. The No. 2 and No. 3 point sizes cover the range of Phillips screws most commonly used. The Apex Phillips bits on the following pages are available in point sizes to drive any Phillips screw. viii Phillips Bits 1/4” Hex Insert Bits Part Point Overall Length Number Size In. mm 440-1X 1 1 25 440-115 1 1 1/2 38 440-12 1 2 51 440-125 1 2 1/2 64 440-13 1 3 76 440-2X 2 1 25 440-2I 2 1 25 440-27* 2 1 25 For shallow screw recesses 440-215X 2 1 1/2 38 440-22X 2 2 51 440-225X 2 2 1/2 64 440-23 2 3 76 440-24 2 4 101 440-255 2 5 1/2 140 440-26 2 6 152 440-3X 3 1 25 440-3I 3 1 25 440-3125 3 1 1/4 32 440-3BN 3 1 1/4 32 Large body 440-32 3 2 51 440-325 3 2 1/2 64 440-33 3 3 76 440-34 3 4 101 440-4 4 1 5/16 33 *For shallow screw recesses. See Tool Tip on page 7 Refer to Page iv for description of Rapid Select. Rapid Select bit part numbers have the heat treat code noted. 1 Phillips Bits 1/4” Hex Insert Bits – Limited Clearance Part Point Overall Length Turned Length Number Size In. mm In. mm 446-0 0 1 25 7/16 11 446-1X 1 1 25 7/16 11 446-12 1 2 51 7/16 11 SD-1055-A 1 2 51 1 3/8 35 446-2X 2 1 25 7/16 11 446-2I 2 1 25 7/16 11 446-27* 2 1 25 7/16 11 446-215 2 1 1/2 38 7/16 11 446-22 2 2 51 7/16 11 446-215T 2 1 1/2 38 1 25 446-22T 2 2 51 1 1/2 38 446-225T 2 2 1/2 64 1 3/4 44 446-23T 2 3 76 2 1/4 57 * For shallow screw recesses see Tool Tip on page 7. 1/4” Hex Insert Bits – ACR® Part Point Overall Length Number Size In. mm 440-1-ACR1-R 1 1 25 440-1-ACR1-D 1 1 25 440-1-ACR1 1 1 25 440-2-ACR2-RX 2 1 25 Part number suffix -R 440-2-ACR2-RI 2 1 25 For removal 440-2-ACR2-D 2 1 25 440-2-ACR2X 2 1 25 Part number suffix -D 446-2-ACR2-D 2 1 25 Limited Clearance For driving 440-22-ACR2-R 2 2 51 440-22-ACR2-D 2 2 51 No part number suffix 440-22-ACR2 2 2 51 For both removal and driving 440-3-ACR3-RX 3 1 25 440-3-ACR3-D 3 1 25 440-3-ACR3 3 1 25 ACR®is a trademark of the Phillips Screw Co. 2 Refer to Page iv for description of Rapid Select. Rapid Select bit part numbers have the heat treat code noted.