RoHS Ready AMP Standard Terminals and Splices AMP Standard Terminals and Splices Table of Contents Product Facts Table of Contents Solderless terminals and  splices performs up to Introduction .................................................................................2, 3 today’s standards for reli- able termination in Performance Specifications .................................................4, 5 applications ranging from Terminal Stud Hole Sizes ...........................................................6 control circuits to heavy duty power wiring PIDG (Pre-Insulated Diamond Grip) .................................7-32  This catalog describes Terminals .................................................................................8-30 only standard terminals and splices accommodat- Splices .....................................................................................31, 32 ing wire sizes from 26 PIDG FASTON.........................................................................33-36 AWG through 4/0 AWG Terminals ..............................................................................34, 35 These terminals are pre-  insulated and color coded Splices ...........................................................................................36 by wire size for easy iden- tification PLASTI-GRIP ............................................................................37-52 Funnel entry on many ter- Terminals ...............................................................................38-49  minals allows for easy Splices ....................................................................................50-52 wire insertion for high speed production TERMINYL ................................................................................53-56 Nylon or vinyl insulation  Terminals ..............................................................................54, 55 provides high dielectric strength Splices ...........................................................................................56  The serration or dimple CERTI-SEAL ............................................................................57, 58 feature inside the terminal barrel provides excep- Splices and Tooling ..................................................................58 tional barrel contact and Class 1 and Class 2 Military Approvals .......................59- 65 tensile strength Tooling ......................................................................................66-70 Special plating process  creates a high resistance Part Numerical Index ............................................................71-73 to corrosion Global Contacts ...........................................................................74 Use of AMP application  tooling is designed for uniform high quality ter- minations Numerical values Need more information?  UL, CSA, Military To convert U.S. customary unit values in this catalog to Call Technical Support: Approved their metric equivalents, use the following formulas: 1-800-522-6752 To convert from to Multiply by The Center is staffed with special- inch millimeter (mm) 2.540000 x 10 ists well versed in Tyco Electron- inch metre (m) 2.540000 x 10-2 ics products. They can provide inch centimeter (cm) 2.540000 you with: foot metre (m) 3.0480000 x 10-1 • Technical Support pound-force newton (N) 4.448222 • Catalogs bar pascal (Pa) 1.000000 x 105 • Technical Documents pound-force/inch2 pascal (Pa) 6.894757 x 103 • Product Samples pound-mass kilogram (kg) 4.535924 x 10-1 ©1977, 1980, 1982, 1985, 1986, 1988, ounce-mass kilogram (kg) 2.834952 x 10-2 1995, 2000 and 2008 by Tyco Electron- To convert wire size (AWG) to the equivalent metric value using the ics Corporation. All Rights Reserved. circular mil area of the wire, use the following formula: circular mil area (CMA)/1550.003 = square millimeter (mm2) AMP, AMP-O-LECTRIC, AMPOMATOR, TETRA-CRIMP, AMP-TAPETRONIC, Note: Dimensions in this catalog are for reference purposes only. Customer AUTO-PRO, CERTI-SEAL, DYNA-CRIMP, drawings are available on request. FASTON, PIDG, PLASTI-GRIP, PRO- Specifications subject to change. Consult Tyco Electronics for latest design CRIMPER, SHUR-PLUG, TERMINYL, specifications. T-HEAD, TE logo and Tyco Electronics are trademarks. 2 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminals and Splices T e r m i n a l s a n d PIDG Terminals and Splices PIDG FASTON Terminals and PLASTI-GRIP Terminals and S Page 7 Splices Page 33 Splices Page 37 p (Insulation Restricting (Insulation Restricting l i Terminals also) Terminals also) ce s TERMINYL Terminals and Splices CERTI-SEAL Splices Page 53 Page 57 3 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminals and Spices (Continued) Ordering Information Standard Packaging Quantities This catalog is designed for Wire Size Range Packaging Quantity Tape Mounted easy selection of terminal AWG Loose Piece type to meet your needs. All 26-22 1M/Box 2,500/Reel terminals and splices are 22-14 1M/Box 5,000/Reel cataloged by tongue type 16-14 H.D. 500/Box 2,500/Reel s and wire size. e 12-10 500/Box 2,500/Reel c i If the part number is known, 8 thru 4 100/Box — l p refer to the numerical index 2 thru 4/0 50/Box — S at the back of this catalog for d page location of tabular Note: Package quantities may vary with specific part numbers. n a information. In many s instances the part is available al in loose piece as well as tape n mounted. FASTON terminals Insulation Color Code i m are available in strip form. Ter Wpahrtesn, sopredceirfiyn gth tea pteer mmionuanl toerd CInoslourla Ctioodne Wire SAiWzeG Range Comments splice part number, the total Yellow 26-22 — quantity of parts required, Transparent 24-20 — the part number of the Red 22-16 — tooling to be used and the Blue 16-14 — type of packaging desired (if Yellow/Black 16-14 Heavy Duty applicable). The table shown Yellow 12-10 — at top right, lists the wire sizes available and the Red 8 — quantity per package for Blue 6 — tape mounted and loose Yellow 4 — piece. Red 2 — Blue 1/0 — Insulated terminals and splices are color coded to Yellow 2/0 — indicate wire range and to Red 3/0 — help match the terminal with Blue 4/0 — the appropriate tool. The table shown at right identifies the specific wire range insulation color. Terminals and Splices For detailed test information and product specifications, request appropriate report or refer Performance to the applicable specification listed in the following table. Specifications Product Type Test Report Number Application Specification PIDG Terminals 501-31 MIL-T-7928 Nylon Insulation PIDG GPR-575-69 Insulation Restriction MIL-T-7928/1 110-236 Terminals PIDG FASTON Terminals — UL310 PLASTI-GRIP Terminals 110-11514 UL486 TERMINYL Terminals 110-178 MIL-T-7928 CERTI-SEAL Terminals — — 4 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminal and Splices Performance Specifications (Continued) The many millions of AMP MIL-T-7928 terminals and splices that have given ten, fifteen and Group III Group VI twenty years of service are Tensile Strength After Tensile Strength After ample proof of the testing Wire Spec. Vibration - Lb. Corrosion - Lb. Size Min. lb. and research that went into Terminal Type Terminal Type T their design and PIDG PIDG e r manufacturing. Like all AMP 26 7 11.7 10.7 m solderless wiring devices, 24 10 19.8 19.2 in they are thoroughly tested to 22 15 29.0 23.5 a conform to standards of ls performance under heavy 20 19 37.7 46.5 a usage. Tests conducted in 18 38 58.9 70.5 n d Tyco Electronics laboratories 16 50 78.5 81.9 S and research facilities, some 14 70 100 105 p of the best-equipped in their 12 110 209 213 li c field, indicate that these 10 150 247 282 e terminals and splices meet or TERMINYL TERMINYL s exceed applicable industrial 8 225 299 310 requirements and military 6 300 600 609 specifications. The result of 4 400 784 835 some of the most popular 2 550 1,035 1,136 tests are tabulated here. 1/0 700 1,781 1,767 Upon request, a formal test 2/0 750 1,787 1,721 report will be supplied to 3/0 825 2,845 2,880 support these values and 4/0 875 3,048 3,268 document additional performance requirements not listed. MIL-T-7928 Group II Group III Group VI Millivolt Drop After Millivolt Drop After Millivolt Drop After Specification Wire Current Cycling2 Vibration2 Corrosion2 Maximum Size Millivolt Drop1 Terminal Type Terminal Type Terminal Type PIDG PIDG PIDG 26 9.2 3.2 3.1 3.3 24 7.9 2.6 4.9 2.9 22 9.0 4.5 3.8 6.0 20 7.5 3.6 3.8 3.6 18 7.2 3.1 3.6 3.1 16 7.7 3.6 3.7 3.9 14 7.7 3.7 4.0 3.6 12 8.4 4.0 4.6 4.2 10 7.5 3.3 3.6 3.3 TERMINYL TERMINYL TERMINYL 8 5.2 3.7 3.8 4.2 6 5.7 4.3 4.1 4.1 4 5.4 4.1 4.0 4.1 2 5.5 4.2 4.2 4.2 1/0 6.8 4.4 4.3 4.4 2/0 6.7 4.2 4.2 4.2 3/0 6.3 4.2 4.1 4.1 4/0 6.4 4.0 4.1 4.1 1Value is millivolt drop permitted after test plus equal length of wire. 2Value includes equal length of wire. 5 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminal Stud Hole Size Use to Select Proper Size Terminal The chart shows sizes and For example, with stud #5 Terminal stud hole sizes may dimensions of various studs (.125 Diameter), use AMP easily be checked by fitting and the corresponding ter- device listed for #5 stud sample terminal to black cir- minal stud hole sizes used (.129 Hole Diameter). cle. with AMP devices. Stud Size Minimum Terminal Stud Size Minimum Terminal s U.S. Cust. Metric Stud Dia. Hole Diameter U.S. Cust. Metric Stud Dia. Hole Diameter e z #0 .060 .064 i S e ol #1 .073 .077 5/8" M16 .625 .651 H d #2 M2 .086 .090 u t S l #3 .099 .103 a n i m 3/4" .750 .776 r #4 .112 .116 e T #5 M3 .125 .129 #6 M3.5 .138 .142 #8 M4 .164 .168 7/8" M22 .875 .901 #10 .190 .194 #12 .216 .220 1" 1.000 1.026 #14 .242 .245 1/4" M6 .250 .260 5/16" M8 .312 .323 1 1/8" 1.125 1.151 3/8" .375 .385 7/16" .437 .448 1 1/4" 1.250 1.276 1/2" M12 .500 .510 6 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal is Pre-insulated terminal sleeve has high dielectric constructed of fine grade high conductivity  designed for uniform reli- strength. copper per ASTM B-152 and tin-plated per ability in most difficult cir- ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor cuit environments bronze per ASTM B-139 and tin-plated per PIDG Terminals consist of ASTM B-545. Tyco Electronics' special plating  process creates durable corrosion resistance tin plated copper or tin to salt spray and most chemical fumes. plated phosphor bronze body for spring spades Color Coding. Terminal insulation with a copper sleeve and is color-coded by wire range to insulation sleeve fitted prevent errors during installation. P over terminal barrel I D Design of the tool dies G  and construction of the T terminal allows for uni- e form insulation thickness rm under crimping pressure, i transmitting this pressure n a evenly to the center of l the crimp area Cdeospigpneer dS lceoepvpee. rT hslee esvpee,c fiiatltleyd over s a The AMP Mated the terminal barrel, provides cir- n Serrations. Serra- d Tool/Terminal Concept cumferential insulation support to tions inside barrel the wire and allows the wire to be S AMP compression crimp- provide maximum bent in any direction, without fray- p  ignigve pnr osidzuec wesir ec raimndp ste fromr ia- csintogrne.tnagctth a anfdte tre cnrsiimlep - iinngg tthhee wcoirned’su cintsour.lation or break- lice nal that are alike in Funnel Ramp Entry. Prevents a turned s appearance and perfor- back strand and permits rapid wire inser- mance tion during high speed production. Terminal and crimping  tool are designed as uni- form matched devices Temperature Rating: 105°C Max. Note: Over size expansions are provided in vinyl insulation only. Dies are precision-  engineered from the fin- AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice est hard-metal alloys (Use PIDG Tooling) (Use PIDG Tooling) Crimping pressure is con-  trolled by a ratchet device AMP LR7189 AMP LR7189 on the hand tool or a cor- RWanirgee Certified RWanirgee Certified responding pre-calibra- 22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid tion in the crimping jaws 16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.1 16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max. of AMP automated crimp- ing machines 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid The Crimp Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance with MIL-T-7928. with MIL-T-7928.  When done properly, 1UL & CSA—Nylon crimping pressure can neither overstress nor under stress the terminal barrel—machined dies fully bottom to the pre- cise crimp height Resulting termination is  free of contamination Resistant to shock and  critical environments Tensile strength  approaches that of the wire itself PIDG Terminals meet or  exceed the requirements of MIL-T-7928, Type II, Class 1 and 2 Refer to AMP Qualified  Products for Military Application, Catalog 73-159 for Military Specifi- cation Number to AMP Part Number cross refer- ence 7 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals W Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 L C Sleeve-Copper per ASTM Performance Specifications- E B-152 pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 Wire Size Tongue Dimensions Wire Part Numbers Terminal s Material Stud Insulation ce Circular M ils Thickness Size W C E L Insulation Diameter Loose Tape pli [mm 2] Max. Min. Max. Max. Color Max. Piece Mounted S 2 .203 .211 .632 .739 .105 d M2 5.16 5.36 16.05 18.77 Yell ow 2.67 54310-1† — n a 4 .203 .211 .632 .736 Yellow .105 52189† — s 5.16 5.36 16.05 18.69 2.67 nal 22368--24475 .00.2749 M63. 5 .62.5305 .62.4173 1.66.6847 2.709.122 Yell ow 2.1.0657 53073† — mi [0.12-0.24] 8 .281 .250 .671 .814 Yellow .105 54311-1† — M4 7.14 6.35 17.04 20.68 2.67 r Te 10 .312 .281 .702 .868 Yellow .105 54312-1† 54312-2† G 7.92 7.14 17.83 22.05 2.67 .140 .121 .452 .525 .082 D 0 Yellow 321013 — 3.56 3.07 11.48 13.34 2.08 I P .140 .121 .452 .525 .082 Yellow 323912* 2-323912-1 3.56 3.07 11.48 13.34 2.08 .140 .211 .542 .615 .082 Yellow 329951* — 2 3.56 5.36 13.77 15.62 2.08 M2 .165 .211 .542 .617 .082 Yellow/Br. 321620* 1-321620-0 4.19 5.36 13.77 15.67 2.08 .203 .211 .542 .646 .082 Yellow 323913 2-323913-1 5.16 5.36 13.77 16.41 2.08 .203 .211 .542 .646 .082 4 Yellow 323914* 2-323914-1 5.16 5.36 13.77 16.41 2.08 26-22 .020 .198 .308 .643 .745 .082 202-810 Yellow 321617 — 0.51 5.03 7.82 16.33 18.92 2.08 [0.10-0.41] 6 .203 .211 .542 .646 .082 Yellow 323915* 2-323915-2 M3.5 5.16 5.36 13.77 16.41 2.08 .250 .281 .612 .740 .082 Yellow 326875* 2-326875-1 6.35 7.14 15.54 18.80 2.08 .250 .281 .612 .740 .082 Yellow 323916* 2-323916-1 8 6.35 7.14 15.54 18.80 2.08 M4 .300 .281 .612 .765 .082 Yellow 52124 52124-2 7.62 7.14 15.54 19.43 2.08 .250 .281 .612 .740 .082 Yellow 324075* 2-324075-1 6.35 7.14 15.54 18.80 2.08 10 .300 .281 .612 .765 .082 Yellow 52124-1 — 7.62 7.14 15.54 19.43 2.08 .160 .125 .506 .589 .100 0 Natural — 2-328489-1 4.06 3.18 12.85 14.96 2.54 2 .160 .125 .506 .589 .100 Natural 329636 2-329636-1 M2 4.06 3.18 12.85 14.96 2.54 .203 .250 .631 .735 .100 Natural 50534 — 5.16 6.35 16.03 18.67 2.54 24-20 4 .025 .281 .250 .631 .774 .100 320-1,290 Natural 323985 — 0.64 7.14 6.35 16.03 19.66 2.54 [0.16-0.65] 6 .281 .250 .631 .774 .100 Natural 323986 2-323986-1 M3.5 7.14 6.35 16.03 19.66 2.54 8 .312 .281 .662 .821 .100 Natural 323989 1-323989-0 M4 7.92 7.14 16.81 20.85 2.54 .312 .281 .662 .821 .100 10 Natural 323990 2-323990-1 7.92 7.14 16.81 20.85 2.54 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. †Must be crimped with 22-18 or 22-16 PIDG (red) Tooling. 8 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Wire Size Tongue Dimensions Wire Part Numbers Terminal Material Stud Insulation Circular Mils Thickness Size W C E L Insulation Diameter Loose Tape [mm2] Max. Min. Max. Max. Color Max. Piece Mounted .160 .156 .560 .643 .125 1 Red 327174 2-327174-1 4.06 3.96 14.22 16.33 3.18 .182 .172 .576 .669 Red .125 324158 2-324158-1 P 4.62 4.37 14.63 16.99 3.18 I D 2 .182 .172 .576 .669 Red .140 320773 — G M2 4.62 4.37 14.63 16.99 3.56 T .218 .156 .560 .672 Red .125 328657* 2-328657-1 e 5.54 3.96 14.22 17.07 3.18 r m .182 .172 .576 .669 .125 4.62 4.37 14.63 16.99 Red/G reen 3.18 327654* — in .182 .172 .576 .669 .140 a 4.62 4.37 14.63 16.99 Re d 3.56 320882* 2-320882-1 ls .218 .156 .560 .672 Red .125 320553* 2-320553-2 an 5.54 3.96 14.22 17.07 3.18 d .218 .156 .560 .672 Red .125 362541 S 5.54 3.96 14.22 17.07 3.18 p 4 5.2.5184 3.1.5966 1.456.202 1.76.7027 Re d 3.1.4506 31880* 2-31880-1 lice .218 .156 .560 .672 .140 s Black 35229 — 5.54 3.96 14.22 17.07 3.56 .250 .312 .716 .844 .125 Red 323758 2-323758-1 6.35 7.92 18.19 21.44 3.18 .250 .312 .716 .844 .140 Red 330648 2-330648-1 6.35 7.92 18.19 21.44 3.56 .218 .156 .560 .672 .125 Red 36149* 2-36149-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 .140 Red 36150* 2-36150-1 5.54 3.96 14.22 17.07 3.56 22-16 .250 .250 .654 .782 Red .125 51863* 51863-1 509-3,260 .033 6.35 6.35 16.61 19.86 3.18 [0.26-1.65] 0.84 6 .281 .250 .654 .797 .125 Red 36151* 2-36151-2 M3.5 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 36152* 2-36152-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 Red 323008 2-323008-1 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 .140 Red 326878 2-326878-1 7.92 7.14 17.40 21.44 3.56 .281 .250 .654 .797 .125 Red 320554* 2-320554-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 31886* 2-31886-2 7.14 6.35 16.61 20.24 3.56 8 .312 .281 .685 .844 .125 Red 320551* 1-320551-1 M4 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 .140 Red 31890* 2-31890-1 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 .140 Red 32835 2-32835-2 8.74 7.54 17.81 22.25 3.56 .281 .250 .654 .797 .125 Red 320552* 2-320552-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 31887* 2-31887-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 Red 36153* 2-36153-2 7.92 7.14 17.40 21.44 3.18 10 .312 .281 .685 .844 .140 Red 36154* 2-36154-2 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 .125 Red 32836* — 8.74 7.54 17.81 22.25 3.18 .344 .297 .701 .876 .140 Red 32837* 32837-1 8.74 7.54 17.81 22.25 3.56 *Available in small packaging quantities. 1Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.) Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 9 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals W Material Related Product Data (Continued) Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 L C Sleeve-Copper per ASTM Performance Specifications- E B-152 pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 Wire Size Tongue Dimensions Wire Part Numbers Terminal s Circular Mils Material Stud Insulation ce [mm2] Thickness Size W C E L Insulation Diameter Loose Tape pli Max. Min. Max. Max. Color Max. Piece Mounted S .469 .437 .841 1.078 .125 d 11.91 11.10 21.36 27.38 Re d 3.18 320571* 2-320571-2 n 1/4 .469 .437 .841 1.078 .125 a M6 11.91 11.10 21.36 27.38 Bla ck 3.18 55936-1 55936-2 als .141.6991 .141.3107 2.81.4316 12.70.3788 Re d 3.1.4506 31894* 2-31894-2 n i .469 .437 .841 1.078 .125 m Red 320572* 2-320572-1 11.91 11.10 21.36 27.38 3.18 r e 5/16 .469 .437 .841 1.078 .140 T 22-16 .033 M8 11.91 11.10 21.36 27.38 Re d 3.56 31895* 2-31895-1 DG [500.296-3- 1,2.6650] 0.8 4 1.35.3419 1.35.4867 2.945.103 310.2.9184 Re d .312.185 324123 — I P .531 .546 .950 1.218 .125 Red 320573* 2-320573-4 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 .140 3/8 Red 31897* 2-31897-2 13.49 13.87 24.13 30.94 3.56 .656 .437 .841 1.171 .125 Red 321522 — 16.66 11.10 21.36 29.74 3.18 1/2 .713 .530 .934 1.293 .125 Red 328975* — M12 18.11 13.46 23.72 32.84 3.18 20-16HD1 .042 .469 .312 .718 .955 .150 992-2,800 10 Blue 150247 — 1.07 11.91 7.92 18.24 24.26 3.81 [0.50-1.42] 2 .180 .171 .575 .668 .170 Blue 324993 — M2 4.57 4.34 14.61 16.97 4.32 .250 .171 .575 .703 .150 Blue 324159* 2-324159-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 .170 4 Blue 328996* 2-328996-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 .150 Blue 323676 — 6.35 7.14 17.40 20.65 3.81 .250 .171 .575 .703 .150 Blue 320561* 2-320561-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 .170 Blue 320619* 2-320619-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 .170 Blue 50881 50881-2 6.35 7.14 17.40 20.65 4.32 16-14 .033 6 .312 .250 .654 .813 .170 2,050-5,180 Blue 326882* 2-326882-1 0.84 M3.5 7.92 6.35 16.61 20.65 4.32 [1.04-2.62] .312 .281 .685 .844 .150 Blue 51864* 51864-3 7.92 7.14 17.40 21.44 3.81 .343 .281 .685 .859 .150 Blue 36157* 2-36157-2 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 .170 Blue 36158* 2-36158-1 8.71 7.14 17.40 21.82 4.32 .312 .250 .654 .813 .170 Blue 53941-1* 53941-2 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 .150 Blue 51864-1* 51864-5 8 7.92 7.14 17.40 21.44 3.81 M4 .343 .281 .685 .859 .150 Blue 320560* 2-320560-1 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 .170 Blue 320565* 2-320565-1 8.71 7.14 17.40 21.82 4.32 *Available in small packaging quantities. 1Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 10 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208