0 . 4 n o i t i d E - l a u n a M s t n e n o p m o C Alpha Performance Parts Alpha Engine Management System Alpha Plus Engine Management System mplex 11-09-2001 Si Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 2 r e m i a l c s i D DISCLAIMER In view of our policy of continuous improvement, the information in this guide is subject to change without notice. STANDARD MOTOR PRODUCTS EUROPE LTD SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN; NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL. This guide contains information protected by copyright. No part of this guide may be photocopied or reproduced in any form without prior written consent from STANDARD MOTOR PRODUCTS EUROPE LIMITED All of the Alpha Performance kits are designed specifically for the application as detailed, and should therefore do not require further modification unless stated. Any modifications made to components within the kits will invalidate the warranty. Should any problems be encountered during installation, please contact Standard Motor Products Europe Limited or your authorised Alpha dealer. Product names mentioned herein are for identification purposes only and may be trademarks and/or registered trademarksTM of their respective companies. Standard Motor Products Europe Limited © 2001 Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 3 s t n e t n o C 2 DISCLAIMER 3 CONTENTS 6 ALPHA PLUS ELECTRONIC CONTROL UNITS 8 ALPHA PLUS 2 ELECTRONIC CONTROL UNITS 9 GOLD PERFORMANCE KITS (ALPHA PLUS ENGINE MANAGEMENT) 10 SILVER PERFORMANCE KITS (WEBER/ALPHA) 11 BRONZE PERFORMANCE KITS (ALPHA IGNITION MANAGEMENT) 12 WIRING HARNESSES 13 ELECTRICAL FITTINGS 15 MONO THROTTLE BODIES 16 INJECTOR MOUNTING ELBOWS 17 TWIN DCOE THROTTLE BODIES 19 TWIN DCNF THROTTLE BODIES 20 TWIN IDF THOTTLE BODIES 21 INLET MANIFOLDS 22 AIR FILTER FLANGE & INLET TUBES 23 AIR FILTER MOUNTING FLANGES 24 AIR HORN SELECTION 25 PERFORMANCE AIR FILTER SELECTION 26 THROTTLE LINKAGE - TOP MOUNTING 27 THOTTLE LINKAGE - BOTTOM MOUNTING 28 THOTTLE BODY ADJUSTMENT 29 LEVERS & GASKETS 30 POTENTIOMETER MOUNTING KITS (THROTTLE BODY) 31 POTENTIOMETER MOUNTING KITS (CARBURETTOR) 32 WEBER FUEL INJECTORS 33 PICO FUEL INJECTORS 34 WEBER INJECTOR MOUNTING KITS 35 PICO INJECTOR MOUNTING KITS 36 LOW PRESSURE FUEL PUMPS 37 HIGH PRESSURE FUEL PUMP 40 FUEL FILTER (METAL) 41 FUEL FILTER (PLASTIC) 42 FUEL FILTER/PUMP MOUNTING KIT 43 FUEL FILTER & FITTINGS 44 FUEL PRESSURE REGULATORS 46 IN-RAIL FUEL PRESSURE REGULATOR 47 MOTORSPORT FUEL PRESSURE REGULATOR 48 FUEL PRESSURE DAMPER Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 4 s t n e t n o C 49 FUEL LINE HOSES & FITTINGS 50 PLASTIC HOSE CONNECTORS 51 INERTIA SWITCH 52 CD IGNITION PACK 53 IGNITION MODULES 54 IGNITION COIL & MODULE 55 IGNITION COIL 57 4 CYLINDER STATIC IGNITION COILS 59 PLUG TOP COILS 60 BALLAST RESISTOR 61 6 CYLINDER STATIC IGNITION COIL 62 SPARK PLUG LEADS 63 TEMPERATURE SEMSORS 64 STANDARD COOLANT TEMPERATURE SENSORS 65 AIR TEMPERATURE SENSORS 66 AIR PRESSURE SENSORS 68 SPEED SENSORS 69 CRANKSHAFT RPM TRIGGER DISCS 70 36-1 CRANKSHAFT RPM TRIGGER DISCS 71 SPECIFIC TRIGGER DISC KITS 72 COLD START AIR VALVE 73 COLD START AIR VALVE MOUNTING KIT 74 COLD START AIR MANIFOLDS 75 LAMBDA SENSOR & BOSS 76 ALPHA PUBLICITY MATERIAL 77 ALPHA PLUS & PLUS 2 CALIBRATION EQUIPMENT 78 ALPHA PLUS CALIBRATION EQUIPMENT 79 DEALER EQUIPMENT 81 LAMBDA DISPLAY SYSTEMS 82 RPM LIMITER 83 SEQUENTIAL GEAR SHIFT DISPLAY 84 GEAR SHIFT LIGHT KITS 85 CATALOGUES/BROCHURES 86 CUSTOMERS’ CARS 87 INDEX Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 5 Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 6 s t i n U l o r t n o C c i n o r t c e l E s u l P a h p l A GENERAL SPECIFICATION Housing: Die-cast aluminium alloy casing complete with cast mounting lugs. Location: Suitable only for the passenger compartment. Connector: 35-way D-type with retention latch and seal. Electronics: Microprocessor controlled digital unit with integral ignition amplifiers and original equipment engine speed signal interface. Functions: Controls ignition and injection with closed loop lambda fuel control and closed loop turbo wastegate control. Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 7 s t i n U ECU TECHNICAL CHARACTERISTICS l o Nominal power supply: +12 Volts. r Range of power supply: +7 to 16 Volts. t n Temperature range: -30˚ to +60˚ Centigrade. o Vibration general: 3g peak to peak. Field Frequency 5 to 300Hz. C Humidity & water ingress: • Humidity below 90%, non-condensing. • No direct water splash. c • No water entrapment within enclosure. i n Injector drivers: 4 Ignition amplifiers: 2 o Air valve driver: 1 r Turbo wastegate drivers: 1 t c N.B. The turbo wastegate driver may be reconfigured as an extra ignition amplifier. e l ORIGINAL EQUIPMENT RPM SIGNAL INTERFACES E s The ECU PI043 is fitted with a micro controller device that is programmed to accept the correct u Original Equipment RPM signal pattern and engine configuration. The dealer must detail the O.E. l RPM signal pattern when ordering PI043 ECU’s. P a The PI043 ECU part number requires a suffix code to identify the O.E. RPM signal pattern to be h programmed: p l The first character specifies the O.E. RPM signal pattern: A B = Bosch 60-2 M = *Rover MEMS 36-1-1 E = Ford EECIV 36-1 R = *Renault Renix 44-2-2 G = *Weber IAW 60-2 K = *Rover 1.8 K Series Non-VVC L= *Rover 1.8 K Series VVC * Special Order Only - Please Contact Alpha Group. The second character specifies the number of cylinders: 4 = 4 Cylinders 6 = 6 Cylinders 8 = 8 Cylinders e.g. A6 cylinder engine with a Bosch 60-2 teeth signal pattern will require a PI043;B6 ECU. The ECU PI0142 is fitted to engines that have been fitted with an Alpha trigger disc kit. Part Number Product Description PI042 ECUFor Alpha Type Signal Frame PI043 ECU For Original Equipment Signal Frame Interface 9990226100 Micro Controller Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 8 s t i n U TECHNICAL SPECIFICATION PI150 l o Ignition Control r t • Drives up to two internal ignition amplifiers to cover all distributor and static ignition system types. n • 256 point calibration table (16 engine speed points against 16 load points). o • Air temperature correction. C • Engine rev limiter (soft and hard cut). c i General n The ECU is supplied with a calibration to suit one of a range of engine types and specifications or o with a safe ignition base map. For non-standard specifications it needs to be programmed by an r t approved Alpha Dealer for maximum benefit. c • Inbuilt tachometer output drive. e • Inbuilt gear shift indicator lamp drive (Gear Shift Lamp Kits. See Page 84) l E • Direct 36-1 or 60-2 O.E. Signal input. 2 s u l P a h p l A PI150 Alpha Ignition Only Electronic Control Unit Part Number Product Description PI150 Alpha Ignition Only Electronic Control Unit (ECU) 9990297900 PI150 Retaining Bracket Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 9 ) t n e m These Gold Performance Kits release the performance potential of production Ford, Renault, VW, e Vauxhall/Opel & Peugeot/Citroën engines. A complete kit covers both fuel injection and g distributorless ignition requirements in a fully integrated package. The kits are supplied with a a lambda sensor and can operate with exhaust catalytic convertors. The kits are calibrated for a n standard specification engine. For non-standard engines please contact us. a M Each kit includes: • 2 x ALPHAthrottle bodies. e • Perfomance air filters. n • Throttle linkage system. gi • Inlet manifold & fitting kit. n • ALPHAPLUS engine management system. E • Fitting instructions & setting procedure. s u l P Typical Power Figures a h Ford Zetec 2.0 16v Std 128 bhp (95kW) p Alpha 165 bhp (123kW) l A Renault Clio 1.8 16v Std 137 bhp (102kW) ( (@ Flywheel) Alpha 155 bhp (116kW) s Renault Clio Sport 172 2.0 16v Std 165 bhp (123kW) t i (@ Flywheel) Alpha 185 bhp (138kW) K Vauxhall Ecotec 2.0 16v Std 132 bhp (98kW) e (Fast Road Cams) Alpha 171 bhp (128kW) c n Vauxhall XE 2.0 16v Std 150 bhp (112kW) a Alpha 180 bhp (135kW) m VW 1.8 16v Std 139 bhp (104kW) r (@ Flywheel) Alpha 167 bhp (124kW) o f Peugeot/Citroën 1.9 8v Std 128 bhp (96kW) r (205 GTi) Alpha 170 bhp (127kW) e P d l o Part Number Product Description G K98003 GeneralAlpha Plus 4 Cylinder Engine Management Kit K99010 AlphaPlusEngine Management Kit - Ford Zetec 1.8 16v K99011 Alpha Plus Engine Management Kit - Ford Zetec 2.0 16v K99012 Alpha Plus Engine Management Kit - Vauxhall/Opel XE 2.0 16v (Distributor) K99013 Alpha Plus Engine Management Kit - Vauxhall/Opel XE 2.0 16v (Static) K99016 Alpha Plus Engine Management Kit - Vauxhall Ecotec 2.0 16v K99018 Alpha Plus Engine Management Kit - Peugeot/Citroën (XU9) 1.9 8v (Static) K99019 Alpha Plus Engine Management Kit - Ford Kent 1.7 8v (Static) K20002 Alpha Plus Engine Management Kit - VW 1.8 16v (Static) K20003 Alpha Plus Engine Management Kit - Renault Clio/19 1.8 16v (Distributor) K20013 Alpha Plus Engine Management Kit - Renault Clio Sport 172 2.0 16v (Static)* * Contact Alpha Group For Availability. Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com 0 ) a 1 h p l These Silver Performance Kits are a combination of the legendary WEBER DCOE carburettor and A the hi-tech ALPHA Ignition Management System. This proven combination releases the / r performance potential of production engines from Ford, Vauxhall/Opel & Peugeot/Citroën. The e Vauxhall/Opel kits have been developed from knowledge gained developing the “Super Touring” b car race engines. They are complete kits that cover both fuelling and ignition requirements in a fully e integrated package. The kits are calibrated for standard specification engine. For non-standard W engines please contact us. ( s Each kit includes: t • 2 x WEBER DCOE sidedraught carburettors. i K • Performance air filters. • Throttle linkage system. e • Inlet manifold & fitting kit. c n • ALPHA3D ignition system. a • Throttle position sensor. m • Fitting instructions & setting procedure. r o f r e P r Typical Power Figures e v Ford Zetec 2.0 16v Std 128 bhp (95kW) l i Alpha 165 bhp (123kW) S Vauxhall XE 2.0 16v Std 150 bhp (112kW) Alpha 180 bhp (135kW) Peugeot/Citroën 1.9 8v Std 128 bhp (96kW) (205 GTi) Alpha 170 bhp (127kW) Part Number Product Description K99001 Weber/Alpha Performance Kit - Ford Zetec 1.8 16v (45 DCOE) K99002 Weber/Alpha Performance Kit - Ford Zetec 2.0 16v (45 DCOE) K99004 Weber/Alpha Performance Kit - Vauxhall/Opel XE 2.0 16v (45 DCOE/Distributor) K99005 Weber/Alpha Performance Kit - Vauxhall/Opel XE 2.0 16v (45 DCOE/Static) K99006 Weber/Alpha Performance Kit - Ford Zetec 1.8 16v (40 DCOE & Small Air Filters) K99007 Weber/Alpha Performance Kit - Ford Zetec 1.8 16v (40 DCOE) K99008 Weber/Alpha Performance Kit - Peugeot/Citroën XU9 1.9 8v (40 DCOE/Distributor) K99009 Weber/Alpha Performance Kit - Peugeot/Citroën XU9 1.9 8v (40 DCOE/Static) K99020 Weber/Alpha Performance Kit - Ford Pinto 2.0 8v (45 DCOE/Distributor) K99021 Weber/Alpha Performance Kit - Ford Pinto 2.0 8v (45 DCOE/Static) Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7HE Tel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: [email protected] - Internet: http://www.smpeurope.com