NONMETALLIC ENCLOSURES SPECIFICATION CATALOG Fiberglass Reinforced Polyester & Polycarbonate Enclosures A llie d M o Allied Moulded Products, Inc. manufactures a complete line of corrosion u ld and UV resistant NEMA Type 4X nonmetallic (fiberglass and polycarbonate) e d enclosures for indoor or outdoor industrial applications. The fiberglass P reinforced polyester enclosures are manufactured with ULTRAGUARD®, ro d a proprietary material formulation offering all the advantages of u c nonmetallic materials including: UL® listed, RoHS compliance, increased t s strength, reduced weight, corrosion resistance, non-conductivity, UV , In resistance and ease of installation. The polycarbonate enclosures are c injection molded with polycarbonate thermoplastic, offering many of the . N o same great features as the fiberglass enclosures, with the option of a n m clear cover. e t a Allied Moulded Brand Names: POLYLINE®, ULTRALINE®, llic ULTRAGUARD®, ULTRAPLUG® E n c Enclosure Ratings: NEMA 4X, 6P, IP66, and IP68 lo s u r e Enclosure Series: JIC, AM, AMHD-R, AMP, AM-R, AMU, Control & Empire s 22PA2h :Nv 8o0ar0th.i7 lwU2a2nw.ib2ow6n7l. Sae9tl .l • i e T• F d Bahmxry:ro a8oun0l,0 duO.2eH3gd 74..hc3752o:06m69 2 0 1 4 SUPERIOR UV PROTECTION 2014 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com We’re Committed. EXPERIENCED MANUFACTURING Founded in 1958 and backed by more than 55 years of knowledge and experience molding fiberglass reinforced Allied Moulded Products . . . polyester materials and polycarbonate thermoplastic, Allied Moulded Products is well established within the electrical we’ve got you covered! and enclosure industries. We have what it takes to prevent damaging elements such as water, salt, chemicals and UV from threatening your equipment. Our line of NEMA Type 4X, IEC Type IP66 nonmetallic enclosures provides maximum protection where you need it most. Centrally located in the heart of the country, Allied Moulded is unique among enclosure manufacturers as we are vertically integrated from mold design and fabrication to product delivery. With one of the newest production facilities in the United States dedicated to manufacturing nonmetallic enclosures, we formulate our own ULTRAGUARD® fiberglass reinforced polyester material and assure the value of our polycarbonate thermoplastics, which allows us to control quality and costs. On-site molding, assembly and warehousing enables us to produce a high quality product while delivering quick turnaround on standard orders. We can also provide timely delivery on complete modification work, including holes, cutouts and special colors. Together with our sales agents throughout the country, the Allied Moulded inside sales and engineering team is readily available to assist you with sales and technical support. We’ll Work With You. Whether you need standard or modified product, Allied Moulded is truly a one-stop shop for your nonmetallic enclosure and accessory needs. Our responsiveness to you goes beyond offering a quality product line. Valuing the relationships we have built with each customer, we work with you as partners to solve your protection requirements. Exceptional Customer Service. From product design to quick, on-time delivery, Allied Moulded provides fast, efficient service to meet your specific needs. Research and Development Inventory Innovative Design Give us a try . . . Quality Standard Excellence we’ll work with you! Customer Service Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com S T A N 2-D TABLE OF CONTENTS 3A R D S P Industry Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 O 4L ® -25YLIN POLYLINE Series Polycarbonate Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 E AM Series Small Junction Boxes U L Optional Back Panels for POLYLINE enclosures (pages 24-25) T R 2A 6-2GU ULTRAGUARD® Material Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27 7AR D ® The FIBERGLASS Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 FIB 2E 8R AM Series Fiberglass Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-55 -29GL A S AM Series Small Junction Boxes (Size ranges 7 x 4 – 9 x 4) S AM Series Pushbutton Enclosures (Size ranges 6 x 4 – 18 x 16) A AM Series JIC Size Junction Boxes (Size ranges 6 x 6 – 20 x 16) M 30 S Optional Back Panels for Small Junction Boxes (page 33) -55ER IE S AM-R Series Fiberglass Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-73 A (Size ranges 6 x 6 – 20 x 16) M 5-R AMHD HEAVY DUTY SOLAR BATTERY Fiberglass Enclosures . . . . . . . . . . . . . . . . . . . .74-75 6-73 SER IE (Size 18 x 16) S A M H U LTRAAMLIUN SEe®ri eAsM JUIC SSeizreie Jsu nFcibtioenrg Blaosxses E (nScizleo sraunrgeess .6 . x . 6 . .– . 2 .0 . x . .1 .6 .) . . . . . . . . . . . . . . . . . 76-107 74-75D-R SE R IE S CONTROL Series Fiberglass Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108-117 U L (Size ranges 24 x 20 – 30 x 24) 76-1TRA 0L 7IN EMPIRE Series Fiberglass Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118-127 E Wall Mount (Size ranges 36 x 30 – 60 x 36) C O Free Standing (Size ranges 72 x 25 – 72 x 49) 1NT 0R Optional Back Panels for EMPIRE Series cabinets (pages 125 & 127) 8-11OL S 7E R Panels & Enclosure Accessory Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128-135 IES E Print Pocket M Ventilation Kits 118PIRE Filter Kits -12 SE 7R Keylock Kits IE S Pull Type Handles A C Pole Mount Kits C 12E Cord Grips 8S ULTRAPLUG™ Hole Plugs -134SOR IE S M Custom Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136-137 O 13DIF Specials/Modification Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 5-137ICATIO N S Product Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139-141 T 13EC 8H Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142-144 -1N 4IC 1A L 14IN 2-D 1E 4X 4 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com INDUSTRY STANDARDS Enclosure Ratings In order to assist in the selection of an enclosure, rating classifications have been established by the National Electrical Manufacturers Association (NEMA). These ratings identify the ability of the enclosure to provide a degree of protection against incidental contact with the enclosed equipment and protection to the enclosed equipment from environmental elements such as dirt, dust, water and other corrosive agents. Underwriters Laboratories (UL) and the Canadian Standards Association (CSA) are widely recognized testing organizations that perform enclosure product testing to these standards and provide regular follow up service to ensure that manufacturers conform to established product and manufacturing specifications. These ratings, however, are intended to be used only as a guide. To ensure a proper choice, it is recommended that an assessment of the application and environment be conducted before product selection. NEMA 1 Indoor use to provide a degree of protection against falling dirt. NEMA 2 Indoor use to provide a degree of protection against limited amounts of falling water and dirt. NEMA 3 Indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow and windblown dust; and that will be undamaged by the external formation of ice on the enclosure. NEMA 3R Indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet and snow; and that will be undamaged by the external formation of ice on the enclosure. NEMA 4 Indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water; and that will be undamaged by the external formation of ice on the enclosure. NEMA 4X Indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water and corrosion; and that will be undamaged by the external formation of ice on the enclosure. NEMA 6P Indoor or outdoor use primarily to provide a degree of protection against the entry of water during occasional temporary submersion at a limited depth. NEMA 12 Indoor use to provide a degree of protection against falling dirt; circulating dust, lint, fibers and flyings; and dripping and light splashing of liquids. NEMA 13 Indoor use to provide a degree of protection against falling dirt; circulating dust, lint, fibers and flyings; and spraying and seepage of water, oil and non-corrosive coolants. 2 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com S T A N D A R D S International Standards IP Protection Classification Data The first digit character represents the degree of protection against a person’s contact with live parts and the protection of the equipment against the ingress of solid foreign bodies. The second digit represents the degree of protection against the ingress of liquids. Both of these values are represented in ascending value with the larger number equaling the greatest protection. First Digit Second Digit IP Test IP Test 0 No protection 0 No protection 1 Protection against solid bodies larger 1 Protection against vertical water drops than 50 mm (for example accidentally and condensation touching with the hand) 2 Protection against water drops up to 2 Protection against solid bodies larger 15” from the vertical than 12 mm (for example a finger) 3 Protected against rain up to 60° 3 Protection against solid bodies larger from the vertical than 2.5 mm (tools, wires) 4 Protected against water splashing from 4 Protection against solid bodies larger a hose from all directions than 1mm (tools, wires) 5 Protected against water sprayed from 5 Protection against dust a hose from all directions (no harmful deposits) 6 Protected against powerful water jets 6 Complete protection against dust 7 Protected against the effects of immersion 8 Protected against effects of prolonged immersion under pressure Conformance to Industry Standards Industrial enclosures manufactured by Allied Moulded Products and AM and AM-R JIC flat and raised cover models sizes 14” x 12” x bearing the UL and CSA labels have been tested and certified to the 6” and smaller (excluding AM743 and AM943) and all AMU and following standards: AMP models utilizing covers secured with four mounting screws (excluding window covers) are UL and CSA listed Type 6P. • UL 50 Enclosures For Electrical Equipment • UL 50E Enclosures For Electrical Equipment, Allied Moulded Products enclosures series AM sizes 36 x 30 x 12 Environmental Considerations and larger are certified: • UL 508A Industrial Control Panels • UL Types 1, 4, and 4X • UL 746C Polymeric Materials – Use In Electrical • CSA Types 1, 4, and 4X Equipment Evaluations • NEMA Types 1, 4, and 4X • CSA-C22 No. 14 Industrial Control Equipment • CAN/CSA-C22 No. 94 Special Purpose Enclosures AM, AMP and AMU series meet IEC60529 Type IP66. Models rated NEMA 6P meet IEC60529 Type IP68 submersible up to 24 hours Allied Moulded Products enclosures series AMU, AM, AMP and at a depth of 6 feet (1.8meters) AM-R maximum size 30 x 24 x 10 are certified: • UL Types 1, 2, 3, 3R, 4, 4X, 12, and 13 • CSA Types 1, 2, 3, 3R, 4, 4X, 12 and 13 • NEMA Types 1, 2, 3, 3R, 4, 4X, 12 and 13 Order Today!  Phone: 1-800-722-2679  Fax: 1-800-237-7269  Email: [email protected] 3 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com POLYLINE® comes standard with “industry exclusive” multi-mounting capability, including an out-of-the-box mounting flange or adjustable mounting feet which adapt to various mounting configurations. Featuring metallic or nonmetallic latches and molded-in latch keepers and mounting bosses, a tongue and groove seal joint between cover and base, POLYLINE is the ultimate in polycarbonate enclosures. A clear polycarbonate cover option is also available for instrumentation applications where critical electronic equipment must be visible and protected from the elements. POLYLINE® SERIES AMP Series Features & Benefits • Patented multi-mounting capability • Out-of-the-box flange design – factory installed • Optional foot mount brackets for multi- directional mounting (vertical or horizontal positioning) • Mounting dimensions molded into the enclosure base • Durable polycarbonate feet/flanges resist cracking during wall mount assembly • Feet and flanges act as an enclosure pad on uneven surfaces preventing enclosure from being drawn down and binding • Feet and flange pads also allow an air gap or barrier between the enclosure and a warm machine chassis or mounting wall to prevent over-heating 4 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com • Cover to base design – flush, aesthetically pleasing P and more modern architecture O L Y − Clear polycarbonate instrumentation cover LIN where critical electrical/electronic equipment E must be visible and protected from the elements − Solid/opaque covers available as an additional option • Molded hinge design with • Metal or nonmetal snap • Molded-in back panel bosses stainless steel tamper latches mount on a molded- with brass inserts and resistant hinge pin with no in boss and they latch to additional center bosses for wall penetrations molded-in keepers with no mounting din rail using #10 additional wall penetrations sheet metal screws • Tongue and groove, closed cell neoprene seal design • Padlock hasp comes standard achieves NEMA Type 4X on all snap latches rating • Adjustable corner panel mounts for supporting the aluminum hinge front panel within the molded-in corner slots and provides either flush positioning with the box top or adjustability down in the box 1.5” deep Order Today!  Phone: 1-800-722-2679  Fax: 1-800-237-7269  Email: [email protected] 5 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com Summary of Product Options Covers Available Cover Attachment Options Mount Options Hinged Hinged Hinged Base Opaque Clear Screw Foot Flange Screw Nonmetal Snap Number Size Cover Cover Cover Mount Mount Cover Latch Latch Size (none) (CC) (none) (none) (F) (H) (NL) (L) AMP664 6x6x4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ AMP864 8x6x4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ AMP1084 10x8x4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ AMP1206 12x10x6 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ AMP1426 14x12x6 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ POLYLINE® Physical Properties Enclosure Material Cover Seal-Closed ASTM Test Method Polycarbonate Typical Properties Cell Neoprene Impact Strength (ft - lb/in) D 256 12 Flexural Strength (psi) D 790 13,000 Tensile Strength (psi) D 638 9,000 1,500 Compressive Strength (psi) D 695 11,000 Water Absorption (%) D 570 0.25 5.00 Specific Gravity D 792 1.20 1.23 Shrinkage in/in D 955 0.007 Hardness (Barcol-Rockwell M-Shore A) D 2583 75 45 Elongation (%) D 638 7.00 350 Dielectric Strength (kV/in) D 149 732 Arc Resistance (sec) D 495 117 Flammability UL 94 V-0 V-O Heat Deflection (°F at 264 psi) D 648 266 Service Temperature (°F) -31°F to 266°F -31°F to 225°F K Factor, Thermal Conductivity D1269E 1.25 (BTU/hr/ft2/°F/in) -6 Thermal Expansion (10 in/in°F) D 696 36 UV Rating UL 746C (f1) 6 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com General Enclosure Specifying Guidelines Metal Enclosures Nonmetal Enclosures P O L Y Compression L 304 SS 316 SS Painted CS Polycarbonate FRP Gelcoat FRP Custom PVC IN E Cost 4 5 1 2 3 4 4 Weight 5 5 5 2 3 3 2 Impact (flex) N/A N/A N/A 4 3 3 2 Flex Strength N/A N/A N/A 13,000 psi 23,000 psi 33,400 psi 10,500 psi (rigidity) MFG Process Compression Fabricated Fabricated sheet Fabricated sheet Fabricated sheet Injection Mold Open Mold Type Mold sheet Typically up to Typically up to Typically 36” Size Limits Custom NL Custom NL Custom NL Custom NL 18” Max 36” Max up to 90” Outdoor Corro- NEMA 4 NEMA 4X NEMA 4 NEMA 4X NEMA 4X NEMA 4X NEMA 4 sion (rating) Note: Those categories containing rating numbers are based on 1 as low and 5 as high. Corrosion Resistance Guidelines Solvents Alkalis Mild Acids aluminum chloride cleaning solvents ammonium chloride boric acid carbon tetrachloride ammonium nitrate calcium chloride isopropyl alcohol calcium hydroxide Examples potassium nitrate perchlorethylene calcium hypochlorite sea water toluene magnesium hydroxide sodium nitrate xylene sodium hypochlorite zinc chloride Compression Fiberglass 304 SS Gelcoat Fiberglass 316 SS 304 SS Recommended Polycarbonate Compression Fiberglass 316 SS 304 SS Aluminum 316 SS Polycarbonate Painted Carbon Steel Satisfactory Gelcoat Fiberglass Painted Carbon Steel Gelcoat Fiberglass Compression Fiberglass Painted Carbon Steel Limited Use Polycarbonate Aluminum Aluminum Note: This chart is only intended to be used as a general guideline for applying “typical” metal and nonmetal enclosures in chemical environments. Allied Moulded Products, Inc. recommends specific material compatibility tests for the most accurate application of enclosures. Please contact Allied Moulded customer service for specific requirements. Order Today!  Phone: 1-800-722-2679  Fax: 1-800-237-7269  Email: [email protected] 7 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com AMP Series POLYLINE® JIC Size Junction Boxes: Lift-Off Screw Cover – Solid/Opaque APPLICATION • Designed to insulate and protect controls and components in both indoor and outdoor applications often found in industrial control panels, pump controls/waste water treatment, irrigation/water control, solar/wind, and chemical plants • Light weight, impact resistant and good corrosion resistance for many industrial enclosure applications and a great alternative to metallic enclosures • Protects from dirt, dust, and water STANDARDS • UL 50 and UL 50E Types 1, 2, 3, 3R, 4, 4X, 6P, 12 and 13 • CSA C22.2 No. 94 Types 1, 2, 3, 3R, 4, 4X, 6P, 12 and 13 • Complies with − NEMA Types 1, 2, 3, 3R, 4, 4X, 6P, 12 and 13 − IEC 60529 Type IP68 submersible up to 24 hours at a depth of 6 feet (1.8 meters) − RoHS directive • For additional physical properties per industry test standards, please refer to the chart on page 6 CONSTRUCTION • Injection molded polycarbonate thermoplastic – opaque cover, enclosure base, feet and flanges • Opaque cover, base, feet, and flanges – Light gray color (RAL 7035) Note: flanged models are pre-assembled, foot models mounting hardware supplied in a bag • Stainless steel captive cover screws and foot/flange mounting hardware • Cover seal – closed cell neoprene cord encased in a continuous tongue and groove channel • #10-32 threaded brass inserts are installed for optional back panel mounting ACCESSORIES • Optional back panels (white painted steel and aluminum) and hinged front panels (aluminum) • Optional mounting hardware based on model number – foot or flange mount • Additional molded-in mounting bosses available for directly mounting DIN rails 8 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com