Alfa Laval in brief Alfa Laval is a leading global provider of specialized products and engineered solutions. Our equipment, systems and services are dedicated to helping customers to optimize the performance of their processes. Time and time again. Installation Equipment We help our customers to heat, cool, separate and transport products such as oil, water, chemicals, beverages, foodstuff, starch and pharmaceuticals. Sanitary Fittings and Valves Our worldwide organization works closely with customers in almost 100 countries to help them stay ahead. Our USA-based sanitary group offers Alfa Laval and Tri-Clover® fluid handling and heat transfer equipment. Since 1919, Tri-Clover has been the leading supplier of processing equipment to the sanitary flow industry in North America. How to contact Alfa Laval Contact details for all countries are continually updated on our website. Please visit www.alfalaval.us to access the information directly. ESE00715ENUS 1006 AL US Catalogue 0610_v2.indd 1 10/27/08 9:35:50 AM Index 1. Fittings and Tubes 2. Valves 1.1 Product Presentation 2.1 Product Presentation 1.2 Sanitary Fittings 2.2 Butterfly Valves SanitaryTri-ClampElbows LKBSeriesButterflyValves-304StainlessSteel SanitaryTri-ClampTees,ReducingTees&Crosses LKBSeriesButterflyValves-316LStainlessSteel SanitaryTri-ClampClampFerrule LKBSeriesPneumaticButterflyValves SanitaryTri-Clamps LKBSeriesPneumaticButterflyValves-Actuator&ControlAdders SanitaryTri-ClampGaskets LKBSeriesButterflyValve,Handles SanitaryTri-ClampAdapter SanitaryTri-ClampThermometerCaps&SolidEndCaps SanitaryTri-ClampReducers 2.3 Miscellaneous Valves SanitaryTri-WeldBends Tri-Clover®BallValveClamp SanitaryTri-WeldTees Tri-Clover®BallValveWeld SanitaryTri-WeldReducingTees&Crosses 5308PneumaticBallValves SanitaryTri-WeldAdaptersandEndCap 5309PneumaticBallValves SanitaryTri-WeldReducers PlugValves AirReliefValve ReliefValves 1.3 Bevel Seat Fittings Air-BlowCheckValveAssemblies Ferrules LKCSeriesCheckValves Nuts,GasketsandSolidEndCap 45BYMPSeriesCheckValves Adapters VacuumBreakers SampleValves KeofittAsepticSamplingValves 1.4 Other Fittings DCFittings H-LineFittings HDIFittings JohnPerryFittings IPSSchedule5Fittings 1.5 Accessories LapJointsandFlanges PipeHangersandWallPlates Wrenches TubeODSanitaryandIndustrial 1. Fittings Alfa Laval constantly focuses on producing installation material with long durability, problem-free welding and assembly, and highest possible strength. Product Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Sanitary Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Bevel Seat Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Other Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Connection Types Clamp Fittings A Connection is made up of a plain ferrule, a clamp, and a gasket. Tees, elbows and reducers are available with Tri-Clamp connections. All three styles are in compliance with 3A standards for Clean In Place (CIP). The three types of clamp fittings are designed for use in food, dairy, pharmaceutical and chemical Industries. • Tri-Clamp connections are the industry standard, having nueter-style ferrules to simplify design and installation. Everything you need, • H-Line and HDI-Line male/female ferrules self-align during tightening so joints are quick and easy to assemble or everywhere you need it take apart. • H-Line uses the same series of clamps as the Tri-Clamp. Alfa Laval is a world-leading supplier of fit- Threaded Fittings tings for a wide range of sanitary applications A connection is made up of a plain ferrules, a threaded ferrule, within the food, dairy, beverage, bio-pharm a nut and a gasket. The faces on Bevel Seat fittings are angled and personal care industries. Our products to create a metal to metal sealing surface. A John Perry fitting are developed not only to meet your exacting consistes of a flat-faced threaded ferrule, a flat-faced plain demands for safety, reliability, efficiency and ferrule and a profiled gasket. These joints are particularly useful hygiene, but also to ensure the careful handling with swing connections and flow diverter panels. A DC fitting of your products. utilizes the Bevel Seat plain ferrule and a threaded ferrule with One of the features that distinguishes a grooved face to retain a gasket. The three types of threaded us from our competitors is our breadth of fittings are designed for use in the food, dairy, and beverage application. We can supply components for processing industries. Bevel Seat Joints are in compliance with all stages of your process – besides fittings, 3A standards for manual cleaning. Both John Perry and DC our sanitary range includes pumps, valves, tank fittings are in compliance with 3A standards for CIP. equipment and heat exchangers. As a world wide supplier, Alfa Laval can accommodate your ISO, SMS, SWG, DS, BS, DIN and JIS international Fittings standards (upon request). This brochure includes the following Alfa Laval line of high-quality sanitary fittings: • Unions, Tri-Clamp™ Fittings & Flanges • Bends, Tees & Reducers • Tubing • Butterfly Valves For more detailed technical information and specifications of our products, please refer to the relevant product sheet provided by your local Alfa Laval supplier, or to our website, www.alfalaval.us Tri-Clamp - The industry standard. Some might simply call it logistics. At Alfa Laval, we call it the survival of the fittest. Box of 10 Efficient logistics is one of the most important influential factors deciding a companys’ fate in the hustle and bustle world of engineering and construction. That’s why Alfa Laval is the Robust and labeled packaging secures the products first on the market to introduce a new way for you to stay ahead of your competitors – a four tier supply chain concept for buying fittings. We offer you superior logistics on a worldwide basis. In prac- tice that means fast and efficient deliveries according to your needs and competitive pricing without compromising the product quality or ethical standards. It doesn’t matter whether you order single pieces, boxes, a pallet or a container; we have the supply chain that best fits your needs in terms of price, volume and delivery time. Ordering of larger quantities and consolidated orders will also be awarded with additional discounts, so why not decide to stay one step ahead of all logistics problems? Stay ahead with the first true supply chain concept that fits your needs. Pallet Easy ordering via e-channel catalog at Consolidate your orders and get delivery directly from factory www.alfalaval.com/echannel or contact stock by ordering via e-Channel catalog. your Alfa Laval contact person. Single pieces Full product range readily available from 1 to 9 pieces. Container Made-to-order and delivered directly from factory. Rationalize your order processing time by ordering via e-Channel catalog. Alfa Laval’s program of bends, tees and reducers are available in diameters from 1" to 6" in size. Bends, Tees & Reducers Alfa Laval constantly focuses on producing fittings with long durability, problem-free welding and assembly, and highest possible strength. Key criteria in the manufacturing process The Right Part include tight tolerances, a variety of finishes and uniform wall for Your Application thickness. Alfa Laval offers installation material Welding in different standards so you can Alfa Laval is aware of the constantly increasing demands always find the right part, with the placed upon the quality of welding. In accordance with these process quality you need, for your demands, all our reducers meet the highest of standards. specific application. The reducers have cylindrical welding ends and are available Sanitary for all tube combinations, ensuring that you will always get the Manufactured to the 3A sanitary right diameter and wall thickness for your process. standard, all product surfaces are polished to 32 microinch Ra or Tolerances better. Tri-Clover’s number 3 and 7 Alfa Laval ensures that all the angles are exact and that all finishes also meet 3A standards. the tube, bend and tee connections are uniform. It is very important that our customers do not have to compensate for Bio-Pharmaceutical any welding irregularities. Bio-Pharmaceutical products are manufactured to the BPE standard. Finishes Available in four finishes, PC and PL Alfa Laval offers a range of mechanical polish as well as have a contact surface finish of 20 electropolishing finishes. Mechanical polishing is achieved by microinch Ra. PD and PM are elec- using a progressive series of abrasives, from low to high grit. tropolished finishes with a contact This allows a consistent internal finish and both optimal and surface finish of 15 microinch Ra. economical cleaning. Electropolishing is a further process that promotes a chromium-enriched surface layer that maximizes corrosion resistance as well as minimizing bacterial buildup on surface cavities. In order to ensure that you are able to select a finish that exactly matches your needs, Alfa Laval offers a wide range of surface finishes. Product Presentation Fittings from Alfa Laval - Tri-Clover 1.1 . ky In all forms and shapes Fittings from Alfa Laval - Tri-Clover Application AlfaLavalisyourcompletesourceforspecializedfittingsandtubing requiredinfood,dairy,beverage,personalcare,biotechnologyand pharmaceuticalprocessapplications. Smooth,crevice-freeinteriors andsecure,self-aligningjointsarecharacteristicofAlfaLavalFittings. Eachofferssuperiorcorrosionresistanceandunmatchedservice life. AlfaLavalfittingsaredesignedandmanufacturedtoensure dimensionalaccuracyandstructuralintegrity,makingthemeasyto install. Tri-CloverTri-Clamp®andTri-Weld®FittingsarepartofAlfa Laval’sproductline. TubingismanufacturedtoAlfaLaval’sstringent specifications,makingitaperfectmatchfortheWeldFittings. Choose fromacompleterangeoftubesizes,surfacefinishesandconnection options. AllBPEitemsareindividuallycappedandbaggedinclear 6mil. Polybags. Allproductislabeledwithabarcode,product informationandmanufacturingdate. Thisprovidestheoptimum identificationandensuresthattheproductarrivestothejobsiteina cleanorbitalweldcondition. BioPharm Fittings AlfaLavalisproudtopresenttheirlineofFittingsdesignedforuse inthePharmaceuticalandBio-TechnologiesIndustries. Thisline consistsofTri-CloverpartswitheitherTri-Weld®endssuitablefor usewithOrbitalWeldingEquipmentorself-aligningTri-Clamp®end connections. AlfaLavaloffersafulllineofBioPharmFittingsthatare manufacturedincompliancewiththecurrentASMEBPEStandard. AllBPEitemsareindividuallycappedandbaggedinclear6mil. Poly . QualityControlMethods-Ourmanufacturingfacilitiesoperateunder bags. Allproductislabeledwithabarcode,productinformation anapprovedISO9001qualitystandard. Wallthicknessintegrityis andmanufacturingdate. Thisprovidestheoptimumidentification maintainedthroughtheuseoffabricationgrademinimumwalltubing andensuresthattheproductarrivestothejobsiteinacleanorbital forallcold-formedtubularproducts. OurBPEfittingsaredesigned weldcondition. forusewithallcurrentorbitalweldingequipment. Aftercoldforming, ourtubeproductisresizedtoensurethattheovalityfallswithinthe Technical Data prescribedBPEtolerances. Endfacingisprovidedwithamachined WideRangeofSurfaceFinishoffering-AlfaLavaloffersarange square-cutmethod. Thisallowsforthemostaccurateandconsistent ofMechanicalPolishaswellasElectropolishfinishes. Mechanical orbitalweldresult. Allfittingsareputthrough100%visualinspection polishingisachievedbyusingaprogressiveseriesofabrasives,from andovalityandsquarenesstolerancesareinspectedwithcalibrated lowtohighgrit.Thisallowsaconsistentinternalfinishandbothoptimal equipment. Surfacefinishisinspectedwithacalibratedprofilometerto andeconomicalcleaning. Electropolishingisafurtherprocessthat ensuretheRoughnessaverage(Ra)maximumisnotexceeded. promotesachromium-enrichedsurfacelayerthatmaximizescorrosion resistanceaswellasminimizingbacterialbuilduponsurfacecavities. Sanitaryfittingsidentifiedwiththissymbolonthefollowingpagesare acceptedasmeetingthe3Asanitarystandardsbytheappropriate Metallurgy-Incomingrawmaterialgoesthroughastringentinspection committeesoftheInternationalAssociationofMilk,Foodand processtoensureitschemistrywillbeidealforbothweldabilityand EnvironmentalSanitarians,U.S.PublicHealthService,andDairy electropolishing IndustryCommittee. 1.1.4 Fittings from Alfa Laval - Tri-Clover Product Presentation 1.1 . ID or Product Contact Surface MaximumSurfaceRoughness(Ra) Finishcode ODorProductNon-contactSurface Microinches Micrometers ASMEBPE Polishing Method (µ-inch) (µm) FinishCode #1 Unpolished Unpolished #3 32 0.8 ----- Mechanicalpolished Unpolished #7 32 0.8 ----- Mechanicalpolished PolishedtoRa,32µ-inch/0.8µm PC 20 0.5 SFF1 Mechanicalpolished Unpolished PD 15 0.4 SFF4 Mechanicalpolishedandelectropolished Unpolished PL 20 0.5 SFF1 Mechanicalpolished PolishedtoRa,32µ-inch/0.8µm PM 15 0.4 SFF4 Mechanicalpolishedandelectropolished PolishedtoRa,32µ-inch/0.8µm ServiceRatingofTri-Clamp®Connections Service Ratings* (PSI) SizeTubeOD ½&¾inch 1&1½inch 2 inch 2½ inch 3 inch 4 inch 6 inch 13MHLA (Screw tightened to maximum) at 70°F -- 150 150 150 150 100 -- at 250°F -- 125 125 125 125 75 -- 13MHHM (Wing nut tightened to 25 in. lb. of torque) at 70°F -- 500 450 400 350 300 150 at 250°F -- 300 300 200 195 150 75 13MHHS (Wing nut tightened to 25 in. lb. of torque) at 70°F 2200 600 550 450 350 300 -- at 250°F 1200 300 275 225 175 150 -- 13MHP (Bolts tightened to 20 ft. lb. of torque) at 70°F -- 1500 1000 1000 1000 800 300 at 250°F -- 1200 800 800 800 600 200 A13MO (1-3" nuts tightened to 20 in. lb., 4" to 30 in. lb.) at 70°F -- 500 350 300 200 100 75 at 250°F -- 250 200 150 100 100 50 A13MHM (Wing nut tightened to 25 in. lb. of torque) at 70°F -- 500 450 400 350 300 150 at 250°F -- 300 250 200 175 150 75 *Serviceratingsarebasedonhydrostatictestsusingstandard-moldedBuna-Nmaterialgaskets,withproperinstallationofferrules,assemblyofjoints andabsenceofshockpressure. ContactTri-Cloverforserviceofothertypeandmaterialgaskets,andforratingsathighertemperatures. Allratingsshownaredependentuponrelatedcomponentswithinthesystemsandproperinstallation. Fortemperaturesabove250°F,werecommend usingonly13MHPclamps. ThisinformationisonlyvalidifTri-Cloverclamps,ferrules,andgasketsareused. Tri-Clamp® Gasket Materials Characteristic Buna-N (U) EPDM (E) Fluoro-elastomer(SFY) Silicone (X) PTFE (G) OriginalPhysicalProperties Hardness,ShoreA 70 70 70 70 --- TensileStrength,psi 1875 1650 1212 1340 --- Elongation,% 340 317 272 260 --- TemperatureRange -65to200°F -60to300°F -20 to 350° F -40to400°F -40to200°F* Resistance AcidResistance Good GoodtoExcel. GoodtoExcel. PoortoGood GoodtoExcel. AlkaliResistance Fair to Good GoodtoExcel. Poor to Good Poor to Fair Excellent ResistancetoFats/Oils GoodtoExcel. Poor GoodtoExcel. PoortoGood Excellent AbrasionResistance Excellent Good GoodtoExcel. Poor Fair CompressionSetResistance Good Fair GoodtoExcel. GoodtoExcel. Cold Flows *Note: PTFEmaterialstendencyto"coldflow"andincompressibility,limititsmax. temperatureto200°Fduetopossibleleakingproblems. 1.1.5 Product Presentation Fittings from Alfa Laval - Tri-Clover 1.1 Basic Dimensions of Tri-Clamp ® Connection for Sanitary OD-Tubing ODOuterDiameter(Inches) IDInnerDiameter(Inches) WallThickness(Inches/Gauge) AFerruleFace(Inches) ½ 0.37 0.065 / 16 ga. 0.984 ¾ 0.62 0.065 / 16 ga. 0.984 1 0.87 0.065 / 16 ga. 1.984 1½ 1.37 0.065 / 16 ga. 1.984 2 1.87 0.065 / 16 ga. 2.516 2½ 2.37 0.065 / 16 ga. 3.047 3 2.87 0.065 / 16 ga. 3.579 4 3.87 0.083 / 14 ga. 4.682 Sanitary Tube Information Wall Weight with TubeOD Tube ID Volume WeightDry Flow(GPM)ataMeanVelocity Thickness Water Inches Inches Inches Gal/100ft Lbs/100ft Lbs/100ft 5 fps 7 fps 10 fps ½ 0.37 0.065 0.56 30.6 35.3 1.7 2.3 3.4 ¾ 0.62 0.065 1.57 48.2 61.3 4.7 6.6 9.4 1 0.87 0.065 3.09 65.8 91.5 9.3 13 19 1½ 1.37 0.065 7.66 100.9 164.8 23 32 46 2 1.87 0.065 14.27 136.1 255.1 43 60 86 2½ 2.37 0.065 22.92 171.2 362.4 69 96 138 3 2.87 0.065 33.6 206.4 486.7 101 141 202 4 3.834 0.083 59.97 351.8 851.9 180 252 360 6 5.782 0.109 136.39 694.7 1832.2 409 573 818 8 7.782 0.109 247.07 930.6 2991.1 741 1038 1482 Technical Information PipeScheduleandChemicalComposition . Schedule 5 Pipe Chemical Composition % Size ODInches IDInches WallThickness 304 316L ⅛ 0.405 0.335 0.035 C 0.080 0.030 ¼ 0.540 0.442 0.049 MN 2.000 2.000 ⅜ 0.675 0.577 0.049 P 0.045 0.045 ½ 0.840 0.710 0.065 S 0.030 0.030* ¾ 1.500 0.920 0.065 Si 1.000 1.000 1 1.315 1.185 0.065 Cr 18.0-20.0 16.0-18.0 1¼ 1.660 1.530 0.065 Ni 8.0-13.0 10.0-14.0 1½ 1.900 1.770 0.065 Mo - 2.0-3.0 2 2.375 2.245 0.065 2½ 2.875 2.790 0.083 *Thesulfurcontentfor316LASMEBPEfittingsis0.005-0.017%for 3 3.500 3.334 0.083 allweldends. 3½ 4.000 3.834 0.083 4 4.500 4.334 0.083 5 5.563 5.345 0.109 6 6.625 6.407 0.109 8 8.625 8.407 0.109 1.1.6 Fittings from Alfa Laval - Tri-Clover Product Presentation 1.1 Material Test Reports (MTRs) Gotowww.alfalaval.usandfollowthesesimplestepstoaccessMTRs: EasyOnlineAccesstoComprehensiveFittingsInformation Step1. Onceatourwebsite,clickontheMTRlink A5-alphacharacterserialIDisstenciledontoeachnew316SSfitting Asoneofthemostcomprehensiveandtechnologicallyadvanced reportsinthemarket,ournewMaterialTestReports(MTRs)provide detailedinformationthattakestraceabilityandvalidationtoanewlevel. AlfaLavalhasestablishedanewstandardasallMTRsareavailable24 hoursaday,7daysaweekonlineatwww.alfalaval.us. Step2. OntheMTRpage,click"ViewMaterialTestReports Simplytypea5-alphacharactercode(e.g. AAABC)calledtheserial ID,whichyoucanfindstenciledoneachnew316SSfitting,toaccess thefollowinginformation: (cid:129) Allheatcertificationnumbersusedtomanufacturethefitting (cid:129) Datethefittingwasmanufactured (cid:129) Thefitting’spartnumberanddescription (cid:129) ViewandprintanyMTRandtheaboveinformation ThiswebsitewillevenallowyoutoprinttheMTRororiginalheat certificationfromtherawmaterialsupplier. Ifyoudonotknowthe actualnumber,MTRscanbesearchedbyeitherMTRserialIDorheat certificationnumber. Step3. EnterorsearchfortheSerialID 1.1.7