Additive Manufacturing and Strategic Technologies in Advanced Ceramics Additive Manufacturing and Strategic Technologies in Advanced Ceramics Ceramic Transactions, Volume 258 A Collection of Papers Presented at CMCEE-11, June 14–19, 2015, Vancouver, BC, Canada Edited by Kiyoshi Shimamura Soshu Kirihara Jun Akedo Tatsuki Ohji Makio Naito Volume Editors Mrityunjay Singh Tatsuki Ohji Alexander Michaelis Copyright © 2016 by The American Ceramic Society. All rights reserved. Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada. 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ISBN: 978-1-119-23600-9 ISSN: 1042-1122 Printed in the United States of America. 10 9 8 7 6 5 4 3 2 1 Contents Preface ix ADDITIVE MANUFACTURING TECHNOLOGIES Additive Manufacturing of Micro Functional Structures through 3 Diameter Variable Laser Stereolithography and Precursor Sintering Heat Treatments Soshu Kirihara Stereolithographic Additive Manufacturing of Solid Electrolyte 11 Dendrites with Ordered Porous Structures for Fuel Cell Miniaturizations Soshu Kirihara Processing of Thermoplastic Suspensions for Additive 19 Manufacturing of Ceramic- and Metal-Ceramic-Composites by Thermoplastic 3D-Printing (T3DP) U. Scheithauer, E. Schwarzer, A. Haertel, H.J. Richter, T. Moritz, and A. Michaelis Micro-Reactors Made by Lithography-Based Ceramic 31 Manufacturing (LCM) U. Scheithauer, E. Schwarzer, G. Ganzer, A. Kornig, W. Beckert, E. Reichelt, M. Jahn, A. Hartel, H. J. Richter, T. Moritz, and A. Michaelis Functionally Graded Ceramic Based Materials using Additive 43 Manufacturing: Review and Progress Li Yang, Hadi Miyanaji, Durga Janaki Ram, Amir Zandinejad, and Shanshan Zhang v ADVANCED MATERIALS, TECHNOLOGIES, AND DEVICES FOR ELECTRO-OPTICAL AND BIOMEDICAL APPLICATIONS A Neutron Detector Based on Boron-10 Enriched Scintillating 59 Glasses Dat Vu, Makena Dettmann, Victor Herrig, Luiz G. Jacobsohn, Matthew W. Kielty, James Wetzel, Yasar Onel, and Ugur Akgun Engineering Approach to Improve the Solid State Lighting 69 Characteristics with Translucent Poly Crystalline Alumina Keiji Matsuhiro, Keiichiro Watanabe, Tsuneaki Ohashi, and Tomokatsu Hayakawa Single Crystal Fibers of Cladded Doped-YAG for High Power Laser 83 and Amplifier Applications E. Gebremichael, B. Ponting, R. Magana, and G. Maxwell Single Crystal Growth of Ferroelectric LaBGeO for Optical 97 5 Frequency Conversion Devices Shintaro Miyazawa, Mitsuyoshi Sakairi, Junji Hirohashi, Makoto Matsukura, Shunji Takekawa, and Yasunori Furukawa The Growth of Potassium Tantalate Niobate (KTa Nb O ) Single 105 x 1-x 3 Crystal by Vertical Bridgman Method Toshinori Taishi, Kazuya Hosokawa, Keigo Hoshikawa, Takahiro Kojima, Junya Osada, Masahiro Sasaura, Yasunori Furukawa, and Takayuki Komatsu Growth of Y Al O Single Crystals via Edge-Defined Film-Fed 113 3 5 12 Growth Technique Using MO Crucibles T. Tokairin, J. Hayashi, G. Villora, and K. Shimamura MULTIFUNCTIONAL COATINGS FOR ENERGY AND ENVIRONMENTAL APPLICATIONS Nanoparticle Paste Injection into Gas-Flame Thermal Spray for 123 Speedy Ceramic Coating Soshu Kirihara Contribution to Electrochemical Oxidation of a Xanthene Dye onto 131 Cu O Thin Film Electrode 2 M. El hajji, A. Tara, Ph. Dony, O. Jbara, L. Bazzi, A. Benlhachemi, and N. Kireche Solution Precursor Plasma Sprayed Superhydrophobic Surface 141 Yuxuan Cai, Gisele Azimi, Thomas W. Coyle, and Javad Mostaghimi vi · Additive Manufacturing and Strategic Technologies in Advanced Ceramics Improvement of Interfacial Strength for Thermal Barrier Coatings by 149 Formation of Wedge-Like Thermally Grown Oxide Kazuhiro Ogawa, Shun Hatta, and Hiroyuki Yamazaki Experimental Production of Industrial Roller Coated by Hard 159 (cid:2)-Al O Film using Aerosol Deposition Process 2 3 Naoki Seto, Kazuteru Endo, Noriaki Honda, Nobuo Sakamoto, Shingo Hirose, and Jun Akedo NOVEL, GREEN, AND STRATEGIC PROCESSING AND MANUFACTURING TECHNOLOGIES Stereolithographic Additive Manufacturing of Ceramics Dendrites 167 to Modulate Energy and Material Flows Soshu Kirihara New Lightweight Kiln Furniture—Production Processes and 177 Properties U. Scheithauer, T. Slawik, E. Schwarzer, F. Tscharntke, H.-J. Richter, T. Moritz, and A. Michaelis The Role of CALPHAD Approach in the Sintering of B C with SiC 185 4 as a Sintering Aid by Spark Plasma Sintering Technique Mohammad Asadikiya, Christopher Rudolf, Cheng Zhang, Benjamin Boesl, and Yu Zhong POWDER PROCESSING TECHNOLOGY FOR ADVANCED CERAMICS Effective Exfoliation of Laminated h–BN Particles by a Novel 195 Rotating Disk Method Yuichi Tominaga, Daisuke Shimamoto, Kimiyasu Sato, Yusuke Imai, and Yuji Hotta COMPUTATIONAL DESIGN AND MODELING Feasible and Reliable Ab InitioApproach to Computation of 207 Materials Relevant for Nuclear Waste Management Piotr M. Kowalski, George Beridze, Yan Li, Yaqi Ji, Christoph Friedrich, Ersoy a ıo lu, and Stefan Blügel MATERIALS FOR EXTREME ENVIRONMENTS Phase Evolution Phenomenon during Hot Pressing of the SHS 221 obtained Ti AlC Precursors Powders 3 2 L. Chlubny, J. Lis, Cz. Kapusta, D. Zientara, K. Chabior, and P. Chachlowska Author Index 229 Additive Manufacturing and Strategic Technologies in Advanced Ceramics · vii Preface The global challenges we face require innovative thinking and sustainable technol- ogy to meet increased demands for energy, clean water, and infrastructure. Re- search in materials, specifically ceramic materials, continues to provide solutions to everyday challenges such as environmental protection, energy supply and genera- tion, and healthcare. The 11th International Symposium on Ceramic Materials and Components for Energy and Environmental Applications (11th CMCEE), held June 14–19, 2015 at the Hyatt Regency Vancouver in Vancouver, B.C., Canada, identi- fied key challenges and opportunities for ceramic technologies to create sustainable materials. This Ceramic Transactions volume contains papers submitted from the follow- ing seven symposia held in Track 4: Cross-Cutting Materials Technologies in Ad- vanced Ceramics: • Additive Manufacturing Technologies • Advanced Materials, Technologies, and Devices for Electro-optical and Biomedical Applications • Multifunctional Coatings for Energy and Environmental Applications • Novel, Green, and Strategic Processing and Manufacturing Technologies • Powder Processing Technology for Advanced Ceramics • Computational Design and Modeling • Materials for Extreme Environments: Ultra-high Temperature Ceramics (UHTCs) and Nanolaminated Ternary Carbides and Nitrides (MAX Phases) After a peer-review process, 22 papers were accepted for inclusion in this pro- ceedings volume. The editors wish to extend their gratitude and appreciation to all the symposium co-organizers for their help and support, to all the authors for their cooperation and contributions, to all the participants and session chairs for their time and efforts, and to all the reviewers for their valuable comments and sugges- tions. We also acknowledge the organization and leadership provided by the meet- ing chairs, Mrityunjay Singh, Tatsuki Ohji, and Alexander Michaelis. ix We hope these proceedings will serve as a useful resource for researchers and engineers working in the field of environmental science and technology. KIYOSHISHIMAMURA, NIMS, Japan SOSHUKIRIHARA, Osaka University, Japan JUNAKEDO,AIST, Japan TATSUKIOHJI, AIST, Japan MAKIONAITO, Joining and Welding Research Institute, Osaka University, Japan x · Additive Manufacturing and Strategic Technologies in Advanced Ceramics Additive Manufacturing Technologies