FIRE ALARM 4100ES Fire Alarm System Installation Guide 574-848 Rev. BD Cautions, Warnings, and Regulatory Information Cautions READ AND SAVE THESE INSTRUCTIONS - Follow the instructions in this installation manual. These instructions must be and followed to avoid damage to this product and associated equipment. Product operation and reliability depend upon proper Warnings installation. DO NOT INSTALL ANY SIMPLEX® PRODUCT THAT APPEARS DAMAGED- Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex product supplier. ELECTRICAL HAZARD - Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be performed by a representative or authorized agent of your local Simplex product supplier. STATIC HAZARD - Static electricity can damage components. Handle as follows: • Ground yourself before opening or installing components. • Prior to installation, keep components wrapped in anti-static material at all times. EYE SAFETY HAZARD - Under certain fiber optic application conditions, the optical output of this device may exceed eye safety limits. Do not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device. SULFURIC ACID WARNING- Battery contains sulfuric acid, which can cause severe burns to the skin and eyes and can destroy fabric. Replace any leaking or damaged battery while wearing appropriate protective gear. If you come in contact with sulfuric acid, immediately flush skin or eyes with water for 15 minutes and seek immediate medical attention. FCC RULES AND REGULATIONS - PART 15 - This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a  residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. IMPORTANT: Verify FACP System Programmer, Executive, and Slave Software compatibility when installing, or replacing system components. Refer to the Technical Support Information and Downloads website for compatibility information. Copyright and © 2017 Johnson Controls. All rights reserved. All specifications and other information shown Trademarks were current as of document revision and are subject to change without notice. Additional listings may be applicable, contact your local Simplex® product supplier for the latest status. Listings and approvals under Simplex Time Recorder Co. Simplex, and the product names listed in this material are marks and/or registered marks. Unauthorized use is strictly prohibited. NFPA 72 and National Fire Alarm Code are registered trademarks of the National Fire Protection Association (NFPA). Microsoft and Windows are registered trademarks of Microsoft Corporation. VESDA is a trademark of Xtralis Pty Ltd. NFPA 72 and National Fire Alarm and Signaling Code are registered trademarks of the National Fire Protection Association (NFPA). i Emissions Compliance, Radio Frequency Immunity, Safety and Agency Approvals EMC Emissions • FCC 47 CFR Part 15 Class A Emission Requirements (USA) EMC Immunity • EN50130-4: 1996, Electromagnetic compatibility- Product family standard: Immunity requirements for components of fire, intruder, and social alarm systems. System Type: Fire Alarm Control Panels 4100-9111, 4100-9112, 4100-9113, 4100-9121, 4100-9131, 4100-4100-9132,  4100-9133, 4100-9211, 4100-9230, 4100-9311, 4100-9314, 400-9331, 4100-9312, 4100- 9313, 4100-9315, 4100-9316, 4100-9332, 4100-9511, 4100-9512, 4100-9513, 4100-9531, 4100-9532, 4100-9533, 4100-9534. Transponders and Remote Annunciators 4100-9600, 4100-9601, 4100-9610 Analog and Digital Audio Options 4100-9620, 4100-9621 Network Display Units 4100-9141, 4100-9142, 4100-9143, 4100-9144, 4100-9145, 4100-9146, 4100-9241, 4100- 9242, 4100-9342, 4100-9352, 4100-9355, 4100-9542. Manufacturer’s Name: Simplex Time Recorder Co., D/B/A TEPG-US Manufacturer’s Address: 50 Technology Drive Westiminster MA 01441-0001 United States of America. ii Listings, Approvals, Codes, and Standards Listings and This equipment meets the requirements of the following agencies. Approvals • UL (UL 864) • ULC (S527) • FM (Class No. 3010) • CSFM • MEA Codes and If the notification appliances and accessories referenced in Table I are installed in accordance Standards with either NFPA 12A or NFPA 2001, the system must employ an additional mechanically- operated manual release mechanism. The installer should be familiar with the relevant codes listed below, as well as any other applicable local codes and standards, when installing a fire alarm system. NFPA 72 National Fire Alarm and Signaling Code NFPA 11 Standard for Low-Expansion Foam and Combined Agent Systems NFPA 11A Standard for Medium- and High-Expansion Foam Systems NFPA 12 Standard for Carbon Dioxide Extinguishing Systems NFPA 12A Standard on Halon 1301 Fire Extinguishing Systems NFPA 13 Standard for Installation of Sprinkler Systems NFPA 14 Standard for the Installation of Standpipe and Hose Systems NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection NFPA 16 Standard for the Installation of Deluge Foam-Water Sprinkler and Foam- Water Spray Systems NFPA 16A Standard for the Installation of Closed-Head Foam-Water Sprinkler Systems NFPA 17 Standard for Dry Chemical Extinguishing Systems NFPA 17A Standard for Wet Chemical Extinguishing Systems NFPA 25 Standard for Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems NFPA 70 National Electric Code NFPA 72 National Fire Alarm and Signaling Code NFPA 101 Life Safety Code NFPA 750 Standard on Water Mist Fire Protection Systems NFPA 2001 Standard on Clean Agent Fire Protection Systems ULC S524 Standard for Installation of Fire Alarm Systems (Canadian Systems) UL 1076 Standard for Safety for Proprietary Burglar Alarm Units and Systems Environmental The 4100ES and all modules are rated to operate at ambient temperatures from 32oF - 120oF Operating Range (0oC - 49oC). The 4100ES and all modules are rated for operation at 90oF (32oC), 93% RH  (non-condensing). iii Table of Contents Cautions, Warnings, and Regulatory Information..................................................... i Copyright and Trademarks .......................................................................................i Emissions Compliance, Radio Frequency Immunity, Safety and Agency Approvals ii Listings, Approvals, Codes, and Standards............................................................. iii Listings and Approvals .............................................................................................iii Codes and Standards ..............................................................................................iii Environmental Operating Range .............................................................................iii List of Figures......................................................................................................... xv List of Tables....................................................................................................... xviii Chapter 1 Introduction to the 4100ES Fire Alarm System .............................1-1 Introduction ..........................................................................................................................1-1 In this chapter ......................................................................................................................1-1 System Configurations ...................................................................................................1-2 Overview .............................................................................................................................1-2 Standalone Configuration ...............................................................................................1-3 Overview ..............................................................................................................................1-3 System Design .....................................................................................................................1-3 MINIPLEX Configuration .................................................................................................1-4 Overview ..............................................................................................................................1-4 System Design .....................................................................................................................1-4 RUI Communication .............................................................................................................1-5 Network Configuration ....................................................................................................1-6 Overview ..............................................................................................................................1-6 Hub and Star Configurations ................................................................................................1-6 Connection Loops ................................................................................................................1-7 System Design .....................................................................................................................1-7 Network Communication ......................................................................................................1-7 4100ES Back Box PIDs ...................................................................................................1-8 Overview ..............................................................................................................................1-8 4100ES Back Boxes ............................................................................................................1-8 4100ES PIDs .....................................................................................................................1-9 Overview ..............................................................................................................................1-9 Basic Control Panels (United States) ...................................................................................1-9 Basic Control Panels (Canada) ..........................................................................................1-10 Basic Control Panels (International) ..................................................................................1-12 Transponders .....................................................................................................................1-13 Remote Annunciator ..........................................................................................................1-13 Remote Display Assemblies ..............................................................................................1-14 Basic Audio Selections ......................................................................................................1-14 Utility Cabinets ...................................................................................................................1-14 Master Controller Upgrade Kits ..........................................................................................1-14 Rack Mount Kits .................................................................................................................1-15 Power Distribution Modules ...............................................................................................1-15 Expansion Bays .................................................................................................................1-15 Expansion Battery Chargers for Basic FACPs ...................................................................1-15 Communication Modules ...................................................................................................1-15 Power Supplies ..................................................................................................................1-16 Signaling Modules ..............................................................................................................1-16 Annunciator Modules .........................................................................................................1-17 7 Table of Contents Transponders and Transponder Components ...................................................................1-17 Audio Operator Interfaces ..................................................................................................1-17 Audio Controller Boards .....................................................................................................1-17 Telephones/Microphones ...................................................................................................1-18 Additional Audio Modules ..................................................................................................1-18 Common Audio Options .....................................................................................................1-18 Amplifiers ...........................................................................................................................1-18 Miscellaneous Modules ......................................................................................................1-20 4100 PIDs (Non-4100ES/4100U) ....................................................................................1-21 Overview ............................................................................................................................1-21 System Types and Options ................................................................................................1-21 Master Controller Option Module .......................................................................................1-21 NAC Modules .....................................................................................................................1-22 IDC Modules ......................................................................................................................1-22 Optional Modules ...............................................................................................................1-22 Auxiliary Relay Controls .....................................................................................................1-22 Audio Controllers and Amplifiers ........................................................................................1-23 Audio Options ....................................................................................................................1-23 Annunciation Modules ........................................................................................................1-23 Miscellaneous Modules ......................................................................................................1-24 Network Modules ...............................................................................................................1-24 System Accessories ...........................................................................................................1-24 Chapter 2 Installing FACP Components .........................................................2-1 Introduction ..........................................................................................................................2-1 In this chapter ......................................................................................................................2-1 Introduction to the FACP ................................................................................................2-2 Overview ..............................................................................................................................2-2 CPU Bay ..............................................................................................................................2-2 SPS CPU Bay Overview ..................................................................................................2-3 SPS CPU Master Motherboard ............................................................................................2-3 Master Controller Daughter Card (566-719) ........................................................................2-4 Master Controller Daughter Card LEDs ...............................................................................2-5 Master Controller Switches ..................................................................................................2-5 System Power Supply (SPS) ...............................................................................................2-6 EPS CPU Bay Overview ..................................................................................................2-7 The Power Distribution Interface ..........................................................................................2-7 EPS CPU RUI+ Master Motherboard ..................................................................................2-7 Master Controller Daughter Card (566-719) ........................................................................2-8 Master Controller Daughter Card LEDs ...............................................................................2-9 Master Controller Daughter Card Switches .........................................................................2-9 Extended Power Supply with IDNet 2 ...............................................................................2-10 FACP Operator Interface ...............................................................................................2-12 Operator Interface ..............................................................................................................2-12 FACP Expansion Bays ..................................................................................................2-13 Additional CPU Bay Modules .............................................................................................2-13 Expansion Bays .................................................................................................................2-13 FACP Power Requirements ..........................................................................................2-14 System Power ....................................................................................................................2-14 8 Table of Contents Power Requirements .........................................................................................................2-14 Overview ............................................................................................................................2-15 Specifications .....................................................................................................................2-15 Mounting the Back Boxes ..................................................................................................2-16 Step 2. Mounting the System Electronics ...................................................................2-18 Overview ............................................................................................................................2-18 Mounting the System Electronics Bays ..............................................................................2-18 Step 3. Trim Kit Application (optional) ........................................................................2-21 Trim Application .................................................................................................................2-21 Step 4. Mounting the Door ............................................................................................2-22 Overview ............................................................................................................................2-22 Attaching Doors ................................................................................................................2-23 Reversing the Door ...........................................................................................................2-24 Step 5. Installing Motherboards into the CPU Bay .....................................................2-25 Overview ............................................................................................................................2-25 4100ES CPU Bay Placement Guidelines ..........................................................................2-25 Step 6. Installing Modules into Expansion Bays ........................................................2-26 Overview ............................................................................................................................2-26 4100ES Placement Guidelines ..........................................................................................2-26 Motherboard Placement Guidelines for a 4100ES bay ......................................................2-27 Mixed 4100 Motherboard/4100ES 4”x5” Card Placement Guidelines ...............................2-28 Installing 4 X 5 Cards .........................................................................................................2-29 Installing Motherboards into a 4100ES Expansion Bay .....................................................2-30 Step 7. Interconnecting Modules and Bays ................................................................2-31 Overview ............................................................................................................................2-31 Guidelines ..........................................................................................................................2-31 Power Distribution Module Connections ............................................................................2-31 SPS CPU Card Interconnections in the CPU Bay .............................................................2-34 SPS CPU Card Interconnections in Expansion Bays ........................................................2-34 SPS CPU Basic Bay-To-Bay Interconnections ................................................................2-34 EPS CPU Bay Interconnections .........................................................................................2-36 EPS CPU Interconnections in Expansion Bays .................................................................2-36 EPS CPU Basic Bay-To-Bay Interconnections ..................................................................2-36 Connecting to 4100 Motherboards .....................................................................................2-37 Step 8. Configuring Cards ............................................................................................2-39 Overview ............................................................................................................................2-39 Master Motherboard Configuration ....................................................................................2-39 Master Controller Daughter Card Configuration ................................................................2-39 SPS Configuration .............................................................................................................2-40 EPS Configuration .............................................................................................................2-40 PDI Configuration ...............................................................................................................2-40 Configuring Other Cards ....................................................................................................2-40 Step 9. Installing and Removing Batteries ..................................................................2-41 Installing and Removing Batteries in a One Bay Cabinet ..................................................2-41 Installing and Removing Batteries in a Multi-Bay Cabinet .................................................2-42 Step 10. System Power Up and Power Down Procedures .........................................2-43 System Power Up Procedure .............................................................................................2-43 System Power Down Procedure ........................................................................................2-43 The Terminal Block Utility Module ...............................................................................2-44 9 Table of Contents Overview ............................................................................................................................2-44 Mounting to the Electronics Bay ........................................................................................2-44 Chapter 3 Installing 4100ES MINIPLEX Components ....................................3-1 Introduction ..........................................................................................................................3-1 In this chapter ......................................................................................................................3-1 Introduction to MINIPLEX Transponders ......................................................................3-2 Overview ..............................................................................................................................3-2 Transponder Cabinets .........................................................................................................3-2 Transponder Interface Cards (TICs) and Audio Riser Modules ...........................................3-2 Basic TICs ............................................................................................................................3-2 The Local Mode TIC ............................................................................................................3-3 TIC Audio Risers ..................................................................................................................3-3 TIC Illustrations ....................................................................................................................3-4 Local Mode Specifications ...................................................................................................3-5 LEDs ....................................................................................................................................3-6 Card Specifications ..............................................................................................................3-6 MINIPLEX System Guidelines ........................................................................................3-7 Overview ..............................................................................................................................3-7 Guidelines ............................................................................................................................3-7 Configuring Cards ...........................................................................................................3-8 Overview ..............................................................................................................................3-8 TIC Configuration .................................................................................................................3-8 CPU Motherboard DIP Switch (SPS Configuration Only) ...................................................3-8 Configuring Other Cards ......................................................................................................3-8 TIC/Riser Mounting ..........................................................................................................3-9 Overview ..............................................................................................................................3-9 Mounting Instructions ...........................................................................................................3-9 TIC/Motherboard Interconnections ..............................................................................3-10 Interconnections .................................................................................................................3-10 RUI Wiring ......................................................................................................................3-11 Overview ............................................................................................................................3-11 RUI/RUI+ Specifications ....................................................................................................3-11 Wiring Configurations .........................................................................................................3-11 MINIPLEX Audio Wiring ................................................................................................3-12 Overview ............................................................................................................................3-12 Analog Interconnections ....................................................................................................3-12 Digital Interconnections (4100-1311 Digital Audio Controller) ...........................................3-13 Chapter 4 Networking ........................................................................................4-1 Introduction ..........................................................................................................................4-1 In this chapter ......................................................................................................................4-1 Introduction to the 4100 Network Interface Card ..........................................................4-2 Overview ..............................................................................................................................4-2 Network Module Illustrations ................................................................................................4-3 NIC Card LED Indications ....................................................................................................4-3 4100 Motherboard Options ..................................................................................................4-4 NIC Card Modules ...............................................................................................................4-5 Requirements and Limitations .............................................................................................4-6 10