Republic of South Africa ≠ EDICT OF GOVERNMENT ± In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them. SANS 10233 (2011) (English): Transport of dangerous goods - Intermediate bulk containers for road and rail transport ISBN 978-0-626-24529-0 SANS 10233:2011 Edition 3.1 SOUTH AFRICAN NATIONAL STANDARD Transport of dangerous goods —— Intermediate bulk containers for road and rail transport SANS 10233:2011 Edition 3.1 Table of changes Change No. Date Scope Amdt 1 2011 Amended to state that this document is referenced in legislation, to align the List of packing instructions with the 15th revised edition of the UN model regulations. Foreword This South African standard was approved by National Committee SABS SC 1060C, National committee for standards for dangerous goods including hazardous chemical substances and dangerous goods waste –– Packaging, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document, by reference, forms part of the Regulation incorporating standard specifications into the National Road Traffic Regulations, as published by Government Notice No. 1249 (Government Gazette 22872) of 30 November 2001. This document was published in February 2011. This document supersedes SABS 10233:2008 (edition 3). A vertical line in the margin shows where the text has been technically modified by Amendment No. 1. This document is referenced in the Regulations of the National Road Traffic Act, 1996 (Act No. 93 of 1996). Amdt 1 Reference is made in 3.1.4 and in 4.1 to the "relevant national competent authorities" designated for the control or regulation of a certain aspect of the transport of dangerous goods. In South Africa the "relevant national competent authorities" responsible for the transport, including the packaging, of dangerous goods are as follows: a) Department of Transport in terms of the National Road Traffic Act Regulations 2000 of the National Road Traffic Act, 1996 (Act No. 93 of 1996); b) Railway Safety Regulator in terms of the National Railway Safety Regulator Act, 2002 (Act No. 16 of 2002); c) South African Civil Aviation Authority in terms of the South African Civil Aviation Authority Act, 1998 (Act No. 40 of 1998); d) South African Maritime Safety Authority in terms of the South African Maritime Safety Act, 1998 (Act No. 5 of 1998); e) Chief Inspector of Explosives of the South African Police Services in terms of the Explosives Act, 1965 (Act No. 26 of 1956) (as amended); f) National Nuclear Regulator in terms of the Nuclear Regulator Act, 1999 (Act No. 47 of 1999); SANS 10233: 2011 Edition 3.1 Foreword (concluded) g) Nuclear Energy Corporation of South Africa in terms of the Nuclear Energy Act, 1999 (Act No. 46 of 1999); and h) Department of Health in terms of the Hazardous Substances Act, 1973 (Act No. 15 of 1973) (as amended). Reference is made in 3.1.29 and in 4.1 to the "relevant national accreditation authority". In South Africa this means the South African National Accreditation System (SANAS). Reference is made in 4.2 to the "relevant national statutory regulations". In South Africa this means the National Road Traffic Act, 1996 (Act No. 93 of 1996) of the Department of Transport. Introduction Imported dangerous goods that arrive by air and that are packed in accordance with the ICAO Technical instructions for the safe transport of dangerous goods by air or the IATA Dangerous goods regulations, or arrive by sea and are packed in accordance with the IMDG code of IMO, are acceptable for inland transport by road and rail. However, exporters are reminded that limitations with regard to mass or specific goods might differ in the case of other modes of transport and the requirements of the relevant standard then have to be observed. Owing to the fact that information in respect of names and addresses of competent authorities and certification authorities dealing with dangerous goods is subject to change, details of the competent authorities and certification authorities are given in a general advice sheet provided with this standard. This advice sheet will be updated every six months and it is the responsibility of the competent/certification authority to notify Standards South Africa of any changes. The advice sheet will be available, free of charge, from the Standards Sales Department of Standards South Africa. 1 SANS 10233:2011 Edition 3.1 Contents Page Foreword Introduction 1 Scope .................................................................................................................................... 5 2 Normative references............................................................................................................ 5 3 Definitions and abbreviations ................................................................................................ 5 3.1 Definitions..................................................................................................................... 5 3.2 Abbreviations................................................................................................................ 10 4 Testing authorities and certification authorities..................................................................... 10 5 Dangerous goods listings for IBCs and transport.................................................................. 10 6 Classification system, packing group allocation and subsidiary risk..................................... 11 7 Inspection and testing............................................................................................................ 12 7.1 Design type evaluation and approval............................................................................ 12 7.2 Validity period of a certificate........................................................................................ 13 7.3 Inspection and testing after repair................................................................................. 14 7.4 Transport of IBCs after the expiry date of the last periodic inspection and testing...... 14 7.5 Period of service of rigid plastics and composite IBCs with inner plastics receptacles....................................................................................................... 15 8 Categories of IBCs................................................................................................................. 15 8.1 Metal IBCs..................................................................................................................... 15 8.2 Flexible IBCs................................................................................................................. 15 8.3 Rigid plastics IBCs........................................................................................................ 15 8.4 Composite IBCs............................................................................................................ 15 8.5 Fibreboard IBCs............................................................................................................ 15 8.6 Wooden IBCs................................................................................................................ 15 9 Identification coding system for IBCs..................................................................................... 16 9.1 General......................................................................................................................... 16 9.2 Type codes for IBCs ..................................................................................................... 16 9.3 Codes for the construction material of IBCs................................................................. 16 9.4 Codes for special features of IBCs .............................................................................. 17 10 Marking of IBCs for compliance............................................................................................. 19 10.1 Primary marking............................................................................................................ 19 10.2 Additional marking......................................................................................................... 20 11 Requirements for IBCs.......................................................................................................... 21 11.1 General requirements for all IBC types......................................................................... 21 11.2 Structural equipment for IBCs....................................................................................... 25 11.3 Requirements for metal IBCs........................................................................................ 25 11.4 Requirements for flexible IBCs..................................................................................... 27 2 SANS 10233: 2011 Edition 3.1 Contents (concluded) Page 11.5 Requirements for rigid plastics IBCs............................................................................. 28 11.6 Requirements for composite IBCs with inner plastics receptacles............................... 29 11.7 Requirements for fibreboard IBCs................................................................................ 32 11.8 Requirements for wooden IBCs.................................................................................... 33 12 Packing instructions for IBCs ................................................................................................ 35 12.1 General ........................................................................................................................ 35 12.2 List of packing instructions ........................................................................................... 36 12.3 Additional special packing provisions .......................................................................... 44 12.3.1 Explosives of class 1....................................................................................... 44 12.3.2 Self-reactive substances of division 4.1 and organic peroxides of division 5.2 ...................................................................................................... 44 12.3.3 Infectious substances of division 6.2 .............................................................. 45 12.3.4 Radioactive materials of class 7...................................................................... 45 13 Test requirements for IBCs.................................................................................................... 45 13.1 Design type testing........................................................................................................ 45 13.2 Preparation of IBCs for testing...................................................................................... 47 13.3 Compatibility and permeation test................................................................................. 48 13.4 Performance testing...................................................................................................... 49 13.4.1 Bottom lift test.................................................................................................. 49 13.4.2 Top lift test ...................................................................................................... 49 13.4.3 Stacking test ................................................................................................... 50 13.4.4 Leakproofness test.......................................................................................... 51 13.4.5 Hydraulic pressure test.................................................................................... 52 13.4.6 Drop test.......................................................................................................... 53 13.4.7 Topple test....................................................................................................... 55 13.4.8 Tear test........................................................................................................... 56 13.4.9 Righting test..................................................................................................... 56 13.4.10 Vibration test.................................................................................................... 57 13.4.11 Test report........................................................................................................ 58 14 Marking and labelling for transport........................................................................................ 58 14.1 Hazard labels................................................................................................................ 58 14.2 Transport information.................................................................................................... 59 14.3 Location of marking and hazard labels......................................................................... 59 14.4 Durability of marking and labels.................................................................................... 60 14.5 Additional labelling........................................................................................................ 60 14.5.1 General............................................................................................................ 60 14.5.2 Environmental hazards.................................................................................... 60 14.5.3 Marine pollutants............................................................................................. 60 Bibliography............................................................................................................................... 65 3 SANS 10233:2011 Edition 3.1 This page is intentionally left blank 4 SANS 10233: 2011 Edition 3.1 Transport of dangerous goods —— Intermediate bulk containers for road and rail transport 1 Scope This standard establishes the requirements for various types of intermediate bulk container (IBC) suitable for the transport of dangerous goods by road and rail. It describes minimum performance requirements for the IBCs, the procedures to be followed to obtain approval from testing or certification authorities and gives details of the marking and labelling to be displayed on the IBCs. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. Information on currently valid national and international standards can be obtained from the SABS Standards Division. BS EN 1677-5, Components for slings. Safety. Forged steel lifting hooks with latch. Grade 4. ISO 535, Paper and board –– Determination of water absorptiveness –– Cobb method. ISO 3036, Board –– Determination of puncture resistance. SANS 10228:2006, The identification and classification of dangerous goods for transport. SANS 10229-1, Transport of dangerous goods –– Packaging and large packaging for road and rail transport –– Part 1: Packaging. United Nations, Recommendations on the transport of dangerous goods –– Manual of tests and criteria. Fourth revised edition. 3 Definitions and abbreviations For the purposes of this document, the following definitions and abbreviations apply. 3.1 Definitions 3.1.1 ambient temperature temperature of 23 °C ± 2 °C 5 SANS 10233:2011 Edition 3.1 3.1.2 body the container proper, including openings and their closures, but not the service equipment 3.1.3 closure device that closes an opening in a receptacle 3.1.4 competent authority national body or authority designated or otherwise recognized for the control or regulation of a particular aspect of the transport of dangerous goods NOTE 1 The relevant national competent authorities are listed in the foreword. NOTE 2 See the Advice sheet: dangerous goods, for contact information. 3.1.5 consignor any person, organisation or government which prepares or offers dangerous goods for transport in a vehicle in accordance with the relevant national legislation, provisions and requirements, or any other regulatory requirements of the relevant provincial and local governments NOTE The consignor can be the manufacturer, owner or custodian of an IBC. 3.1.6 custodian person who has control of the IBC but does not necessarily own the IBC 3.1.7 dangerous goods goods that are capable of posing a significant risk to health and safety or to property and the environment and that are listed in B.2 and annex C of SANS 10228:2006 NOTE For the purposes of this standard, "dangerous goods" and "dangerous substances" are synonymous. 3.1.8 diluent, type A organic liquid that is compatible with an organic peroxide and self-reactive substances, and that has a boiling point of not less than 150 °C 3.1.9 diluent, type B organic liquid that is compatible with an organic peroxide and that has a boiling point of less than 150 °C but not less than 60 °C, and a flash point of not less than 5 °C 3.1.10 handling device the top lift device or fork lift pockets provided in rigid IBCs, or any sling, loop, eye or frame attached to the body of a flexible IBC, or formed from a continuation of the flexible IBC body material 3.1.11 inner receptacle receptacle that requires an external body component for support and protection NOTE The term only applies to composite IBCs and refers to the permanently installed body component in contact with the contents. 6