Thank you for your interest in ROHN Products For over sixty years the ROHN name has been a leader in the telecommunications industry. The company has used our expertise in structural design and fabrication to expand into additional markets. ROHN is proud to service the major utility and wind energy companies in North America. These markets are just two of the latest to join telecom, sports lighting, broadband, broadcast and the others that have been using ROHN Products to support their infrastructure projects for six decades. This year we are proud to offer the latest version of the ROHN Products Catalog (No. 2). There have been some major changes to the layout. Some of the changes to Catalog No. 2 are listed below. • ROHN’s Utility Structure business continues to grow. We have added pre-engineered utility structures to Catalog No. 2 on pages 227-234. • The ROHN model 45G guyed tower now includes the ROHN 45GSR (solid legs and braces). • The ROHN model 65G guyed tower is now available with Rev G standard designs. • Camera towers are now available in knocked down and all welded sections, starting on page 172. • ROHN steel tubing can be purchased for special projects, see page 301. If you have any questions, comments or suggestions regarding this catalog or any ROHN products, we are just a phone call away. On the adjacent page we have listed contacts that can assist you with any questions. ROHN is committed to providing you the best products in the industry. Our towers are standing on every continent and in nearly every country around the world. That is because we are recognized around the globe as the quality leader in structures. We strive to continue that tradition this year and in the years to come. We appreciate your interest in our products and we appreciate your business. -The ROHN Team- The Industry Standard Since 1948 The information contained in this catalog is intended to assist customers in selecting the appropriate ROHN product for specific applications. The information, drawings, etc. are not intended to be substituted for assembly drawings provided with a ROHN product. Dimensions and weights provided in this catalog are nominal. Refer to our website www.rohnnet.com for additional information and products. I HOW TO ORDER S A L E S T E R R I TO R I E S ORDERS ORIGINATING IN WESTERN UNITED STATES Joel Stone 309.566.3007 [email protected] ORDERS ORIGINATING IN CENTRAL UNITED STATES & WIND ENERGY Scott Burdette 309.566.3010 [email protected] ORDERS ORIGINATING IN EASTERN UNITED STATES Ken Cordrey 410.822.8964 [email protected] INTERNATIONAL TELECOM & BROADCAST (Outside of U.S.) Sabet Borairi 905.339.4016 [email protected] TRANSPORTATION & UTILITY Jeff Arends 309.566.3004 [email protected] TELECOMMUNICATIONS & BUILD-TO-SUIT Paul Michaud 763.767.9550 [email protected] For general information or comments, please contact us at (800) 727-ROHN or [email protected] 1 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I TABLE O F CONTENTS Company History 6 Industries We Serve 7-12 Understanding TIA-222 - Revision G 13-20 GUYED TOWERS 21-157 G-Series Towers 22-23 24-25 25G | General Use & Features 26-36 Standard Designs (90mph | 110mph | 130mph) 37-40 Parts & Accessories 41-44 includes Grounding & Foundations REV. F& 46-47 REV. G 45G | General Use & Features 48-62 Standard Designs (90mph | 110mph | 130mph) 63-65 Parts & Accessories 66-69 Grounding & Foundations 70-71 45GSR | General Use & Features 72-91 Standard Designs (90mph | 110mph | 130mph) 92 Parts & Accessories Grounding & Foundations 93-97 45GSR Meteorological Towers | General Use & Features 98-99 55G | General Use & Features 100-101 Standard Designs (90mph | 110mph | 130mph) 102-114 Parts & Accessories 115-116 Grounding & Foundations 117-120 65G | General Use & Features 122-123 Standard Designs (90mph | 110mph | 130mph) 124-140 Parts & Accessories 141-142 Grounding & Foundations 143-146 General Notes for G-Series Guyed Towers 147 G-Series Foundation General Notes 147-149 Guy Arrangement Details 150 Guy Connection Details 151-152 Assembly Bolt Installation 153 80 | General Use & Features 154-155 90 | General Use & Features 156-157 2 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I TA BLE OF CONTENTS BRACKETED TOWERS 159-163 G-Series Bracketed Towers | General Use & Features 160 25G Bracketed Tower & Foundation 161 45G Bracketed Tower & Foundation 162 55G Bracketed Tower & Foundation 163 SELF-SUPPORTING TOWERS 165-199 G-Series Self-Supporting | General Use & Features 166 G-Series Self-Supporting Loading Charts - No Ice [Rev F] 167 G-Series Self-Supporting Loading Charts - No Ice [Rev G] 168 Design Notes & Foundation Information 169-170 65G Camera Tower 172 Standard Foundation Details & Accessories 173 VG Camera Tower 174 Standard Foundation Details & Accessories 175 RSL | General Use & Features 176 Standard Designs (20’ - 100’) 177-183 Accessories 183-184 Base Kit 185 Grounding Information 184 Foundation Information 185 SSV | General Use & Features 186 Standard Loading Chart 187 Standard Section Detail 188 Standard Foundations 189 SSV - Heavy Duty| General Use & Features 190 Standard Loading Chart 191 Standard Section Detail 192 Standard Foundations 193 SSMW | General Use & Features 194 Standard Section Detail 195 SSVSR | General Use & Features 196 Stadard Section Detail 197 RS | General Use & Features 198 Standard Section Detail 199 TOWER & SITE ACCESSORIES 201-218 Side Arms 202 Leg Dish Mounts 203 Tie-Back Assemblies 204 Face Dish Mounts 205-206 Sector Mount 207 3 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I TABLE O F CONTENTS TOWER & SITE ACCESSORIES [continued] 201-218 Rotor Plate Assemblies 208 Safety Device & Safety Cable 209 Climbing Ladders 210 Waveguide Ladders 211-213 Waveguide Brackets 214-216 Waveguide Bridges 217-218 POLES 219-241 Direct Embed Poles | General Use & Features 220 Standard Loading Charts 221-224 Accessories 225 Antenna Index 226 Pre-Engineered Utility Poles | General Use & Features 227 Standard Loading Charts 228-233 Accessories 234 Utility Structure Information 236-237 Transportation Structure Information 238-239 Wind Turbine Structures 240-241 TELESCOPING MASTS 243-249 General Description 244 Mast Details 245 H20 Typical Guy Layout 246 H30 Typical Guy Layout 246 H40 Typical Guy Layout 247 H50 Typical Guy Layout 247 9H50 Typical Guy Layout 248 Parts & Accessories 249 ROOF MOUNTS 251-273 Effective Wind Velocity Formula Sheet 252 FRM 253 JRM 254-256 BRM4 257-259 BRM6 260-263 NPPK 264 25GBRM 265-266 AAGM 267-268 PRM6 269 Ballast Requirements 270 URM 271 4 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I TA BLE OF CONTENTS ROOF MOUNTS [continued] 251-273 SHRM 272 TRT 273 WALL MOUNTS 275-279 1LG 276 PWM 277 WM4 / WM212 / Extended Mounts 278 G-Series Wall Mounts 279 TOWER MODIFICATION MATERIAL 281-288 Guyed Towers 282-285 Self-Supporting Towers 286-287 Guy Anchor Selection Chart 288 GENERAL TOWER HARDWARE 289-302 Nuts, Bolts & Washers 290-295 Guy Material 295-298 Grounding 299 Steel Tubing & Mounting Pipe 300-301 Miscellaneous 302 TOWER LIGHTING GUIDELINES 303-308 Style “A” 304 Style “B” 305 Style “C” 306 Style “D” / Style “E” 307 Style “F” 308 INFORMATION 309-317 Construction Services 310 Considerations, Recommendations & Safety Information 311 Erection 312 Recommendations for Communication Tower Specifications 313 Guidelines for Preparing a Geotechnical Report 314 General Safety Information 315-316 Terms & Conditions of Sale 317 5 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I THE COMPANY H I S TO RY Founded in 1948, in Peoria, Illinois by Dwight Rohn, the ROHN product quickly became the industry standard for towers. The need for ROHN structures grew out of the television industry and a need for homeowners to have small towers adjacent to their homes to enable signal reception. The demand grew quickly and the company’s knowledge and capacity were forced to grow with it. Soon television reception towers grew into radio towers, microwave towers, lighting structures and more. When the cellular technology exploded in the U.S., ROHN was there to provide the towers to support the rapid growth. This growth was not just in markets but in geographies. By 1980, ROHN had structures standing on every continent and in nearly every country on the globe. We continue to supply towers and poles to all of the communication giants and regional carriers. We support utilities and transportation in all of North America. We have wind turbine towers and meteorological towers across the globe. For over 60 years, our products have endured and our name continues to be recognized around the world as the industry standard. 6 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I ROH N SOLUTI ONS B R OA D C A S T S O LU T I O N S When Americans turned on their first television sets, ROHN was there to improve fuzzy reception with our home antenna tower. During the 40’s and 50’s, a ROHN TV tower installed on a rooftop or in a backyard meant that family’s TV reception was the best on the block, even if the picture was only black and white and the screen just 12 inches wide. ROHN’s business serves the broadcast side of TV as well. With the advent of digital TV and compliance with FCC standards, broadcasters are choosing to remain competitive by expanding their services into more areas. To do so, they look to ROHN to deliver “Tall Towers”, super structures rising as high as 2,000 feet, to broadcast TV signals to millions of viewers in a much wider geographic area. ROHN towers are some of the tallest structures in the world, and we build each tower in accordance with our exacting standards for quality, performance and structural integrity. Our tall towers are helping change the way the world receives and views television signals. This innovation is nothing new for ROHN. Back in 1948 when we started our business, we were on the forefront of the television age. Today, we stand ready to serve the next wave of television broadcasting. 7 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC I RO HN SOLU TIONS W I R E L E S S S O LU T I O N S ROHN has been supplying towers to the wireless industry since the industry was born. Whether the application is microwave, cellular, PCS or broadband, we have the towers in service supporting wireless communications. When the first microwave towers were constructed in the United States, ROHN was the quality supplier of choice. We designed and fabricated to the most stringent standards for wind, ice and dish twist and sway requirements. As the communication system progressed to cellular, then PCS, ROHN was again leading the market with our ROHN SSV towers serving as the industry preference for wireless sites. ROHN continues to support wireless communication from microwave to broadband communications. Our structures are still the leaders in the industry. ROHN also offers a variety of steel poles to meet your specific communication needs. Our tapered and flanged steel poles feature designs that are aesthetically pleasing and blend well into the environment while requiring minimum space for installation. All of our steel poles are hot-dip galvanized after fabrication to ensure years of corrosion free use. As one of the largest manufacturers of communication structures, with unmatched attention to detail and design, our steel poles provide an extremely efficient design. ROHN’s steel poles meet the stringent demands of today’s communication environment. 8 Phone (309) 566-3000 • Fax (309) 566-3079 • www.rohnnet.com • The Industry Standard © 2011 ROHN PRODUCTS LLC