Journal of Materials Processing Technology Volumes 130-1 ~3 1, 20 December 2002 www.elsevier.com locate/jt Contents Foreword Sheet Metal Forming Development of optimal layout design system in multihole blanking process S.-B. Lee, D.-H. Kim, B.-M. Kim Estimation of hole flangeability for high strength steel plates D.I. Hyun, S.M. Oak, S.S. Kang, Y.H. Moon S.H. Chang, J.M. Shin, Y.M. Heo, D.G. Seo Optimization of initial blank shape to minimize earing in deep drawing using finite element method. . . . N. Kishor, D. Ravi Kumar Formability analysis of extra-deep drawing steel... . D. Ravi Kumar Effect of process parameters on formability in incremental forming of sheet metal Y.H. Kim, J.J. Park Study on the forming parameters of the metal bellows ».W. Lee Optimization of sheet metal forming processes by the use of numerical simulations G. Gantar, T. Pepelnjak, K. Kuzman Modeling of the friction caused by lubrication and surface roughness in sheet metal forming ......... B.H. Lee, Y.T. Keum, R.H. Wagoner Improving workability in ironing Z. Kampus, B. Nardin Angle of contact between sheet and die during stretch-bend deformation as determined on the bending-under-tension friction test system G.J. Coubrough, M.J. Alinger, C.J. Van Tyne Application of intelligent design support system for multi-step deep drawing process T.H. Choi, S. Choi, K.H. Na, H.S. Bae, W.J. Chung Study on punch load of non-axisymmetric deep drawing product according to blank shape. D.H. Park, Y.M. Huh, S.S. Kang Contactless on-line measurement of material flow for closed loop control of deep drawing E. Doege, H.-J. Seidel, B. Griesbach, J.-W. Yun The publisher encourages the submission of articles in electronic form thus saving time and avoiding rekeying errors. A leaflet describing our requirements is available from the publisher upon request. CONT E NTS This journal is part of ContentsDirect, the free alerting service which sends tables of contents by e-mail for Elsevier Science books and journals. You can register for ContentsDirect online at: ® http://contentsdirect.elsevier.com Elsevier Science B.V. Vili Contents Preform design in hydroforming by the three-dimensional backward tracing scheme of the FEM. J. Kim, B.S. Kang, $.M. Hwang Bursting for exer tiiatand testrained MyarOlOrMINe 20696 6 oe hase ASS dicts Sone Cavs eee ea ees C.L. Chow, X.J. Yang Study on the hydroforming process for automobile radiator support members M.-Y. Lee, S.-M. Sohn, C.-Y. Kang, S.-Y. Lee Prototype tryout and die design for automotive parts using welded blank hydroforming Y.S. Shin, H.Y. Kim, B.H. Jeon, S.I. Oh Finite element analysis of multi-stage deep drawing process for high-precision rectangular case with extreme aspect ratio T.W. Ku, B.K. Ha, W.J. Song, B.S. Kang, S.M. Hwang Implementing a modified Marciniak—Kuczynski model using the finite element method for the simulation of sheet metal deep PEORIA CE coc isa een eRe ee ne es eas Goa das Liles gee re & wh yw Pe aie ere laine aise Shes tii oa awk oe kas S.H. Evangelista, J. Lirani, H.A. Al-Qureshi Powder Forming/Composite Design and manufacturing of fiber reinforced elastomeric isolator for seismic isolation B.-Y. Moon, G.-J. Kang, B.-S. Kang, J.M. Kelly Modeling of compocasting process and fabrication of AZ91D magnesium alloy matrix composites G. Sasaki, M. Yoshida, N. Fuyama, T. Fujii Effect of product geometry on fiber orientation of compression-molded rib type products S.H. Jo, E.G. Kim Development of constitutive equations for plastic deformation of a porous material using numerical experiments Y.-S. Lee An integrated software environment for finite element simulation of powder compaction processes A.R. Khoei Modelling of powder compaction process using an endochronic plasticity model A.R. Khoei, M. Mofid, A. Bakhshiani A study for the constitutive equation of carbon steel subjected to large strains, high temperatures and high strain rates Y. Lee, B.M. Kim, K.J. Park, S.W. Seo, O. Min Thermo-mechanical analysis of ribbed strip rolling by a three-dimensional rigid—visco-plastic FEM Z.Y. Jiang, A.K. Tieu, C. Lu Coupled thermal deformation analysis considering strip tension and with/without strip crown in coiling process of cold rolled strip Y.J. Liu, A.K. Tieu Numerical and experimental investigations of constrained groove pressing and rolling for grain refinement J.W. Lee, J.J. Park Application of ANN for the dimensional accuracy of workpiece in hot rod rolling process D.H. Kim, Y. Lee, B.M. Kim Numerical modelling of the thermal deformation of CVC roll in hot strip rolling. . . . X.M. Zhang, Z.Y. Jiang, A.K. Tieu, X.H. Liu, G.D. Wang Strategic FEM simulator for innovation of rolling mill and process J. Yanagimoto Metallurgical Processing A study on prediction of bead height in robotic arc welding using a neural network I.S. Kim, J.S. Son, C.E. Park, C.W. Lee, Y.K.D.V. Prasad Effect of chlorine on the tensile behavior of reactive-sintered TiAl—Mn alloys S.-H. Yang, M.-S. Kim Brazeability of cold rolled three layer Al—7.5Si/Al—1.2Mn—2Zn-(0.04—1.0)Si/AI-7.5Si (wt.%) clad sheets J.-S. Ryu, M.-S. Kim, D. Jung Influence of forming parameters on the final subgrain size during hot rolling of aluminium alloys X. Duan, T. Sheppard Contents Modelling of static recrystallisation by combining FEM with empirical models T. Sheppard, X. Duan Coating materials of TiN, Ti-Al-N, and Ti-Si—N by plasma-enhanced chemical vapor deposition for mechanical applications I.-W. Park, K.H. Kim Comparison for mechanical properties between TiN and TiAIN coating layers by AIP technique... . S.-Y. Yoon, K.O. Lee, S.S. Kang, K.H. Kim Properties of TiBN coating on the tool steels by PECVD and its applications . M.J. Son, S.S. Kang, E.-A. Lee, K.H. Kim Deformation processing and mechanical properties of Cu-Cr—X (X = Ag or Co) microcomposites J.S. Song, H.S. Kim, C.T. Lee, S.I. Hong Thermo-mechanical processing and properties of Cu-Fe—Cr microcomposites Y.S. Kim, J.S. Song, S.I. Hong Synthesis and mechanical evaluation of nanocomposite coating layer of nc-TiN/a-Si;N, on SKD 11 steel by sputtering... . S.H. Kim, J.W. Jang, S.S. Kang, K.H. Kim Casting Characterization of heat insulating and lubricating ability of powder lubricants for clean and high quality die casting ........ R. Kimura, M. Yoshida, G. Sasaki, J. Pan, H. Fukunaga A study on the development of large aluminum flange using the casting/forging process S.I. Wang, M.K. Seo, J.R. Cho, W.B. Bae Influence of abnormal structure on the reliability of squeeze castings R. Kimura, M. Yoshida, G. Sasaki, J. Pan, H. Fukunaga Physical modeling of bubble generation in foamed-aluminum S.M. Oak, B.J. Kim, W.T. Kim, M.S. Chun, Y.H. Moon B. Nardin, K. Kuzman, Z. Kampus Development of an integrated neural network system for prediction of process parameters in metal injection moulding . P.K.D.V. Yarlagadda Powder injection molding of a 17-4 PH stainless steel and the effect of sintering temperature on its microstructure and mechanical properties H.-J. Sung, T.K. Ha, S. Ahn, Y.W. Chang Visualization analysis of flow front behavior during filling process of injection mold cavity by two-axis tracking system H. Yokoi, N. Masuda, H. Mitsuhata Polishing/Grinding/Cutting H.J. Kim, H.Y. Kim, H.D. Jeong, E.S. Lee, Y.J. Shin Intelligently automated polishing for high quality surface formation of sculptured die J.H. Ahn, M.C. Lee, H.D. Jeong, S.R. Kim, K.K. Cho Rigid-thermoviscoplastic finite element simulation of non-steady-state orthogonal cutting.......... D.-C. Ko, S.-L. Ko, B.-M. Kim High strength FGM cutting tools: finite element analysis on thermoelastic characteristics . J.R. Cho, H.J. Park A study on the precision machinability of ball end milling by cutting speed optimization . K.-K. Kim, M.-C. Kang, J.-S. Kim, Y.-H. Jung, N.-K. Kim Rapid Prototyping Development of rapid manufacturing process by high-speed machining with automatic fixturing................ B.S. Shin, D.Y. Yang, D.S. Choi, E.S. Lee, T.J. Je, KH. Whang Functional prototype development: inner visible multi-color prototype fabrication process using stereo lithography Y.G. Im, S.I. Chung, J.H. Son, Y.D. Jung, J.G. Jo, H.D. Jeong Determination of optimal build orientation for hybrid rapid-prototyping .... 2... 0... 2. ce ee eee Z. Hu, K. Lee, J. Hur Contents S.H. Lee, D.G. Ahn, D.Y. Yang A study on the chemical mechanical micro-machining (C3M) process and its application J.M. Park, S.C. Jeong, H.W. Lee, H.D. Jeong, E.-s. Lee A study on micro-grooving characteristics of planar lightwave circuit and glass using ultrasonic vibration cutting........... J.-S. Lee, D.-W. Lee, Y.-H. Jung, W.-S. Chung Evaluation of cutter orientations in 5-axis high speed milling of turbine blade T.-S. Lim, C.-M. Lee, S.-W. Kim, D.-W. Lee Extrusion/Wire Drawing Extrudability improvement and energy consumption estimation in Al extrusion process of a 7003 alloy H.-H. Jo, H. Cho, K.-W. Lee, Y.-J. Kim Design for stiffness reinforcement in backward extrusion die K.-D. Hur, Y. Choi, H.-T. Yeo Effect of reduction ratio, inclusion size and distance between inclusions on wire breaks in Cu fine wiredrawing............ H. Cho, H.-H. Jo, S.-G. Lee, B.-M. Kim, Y.-J. Kim Measurement of pressure distribution on die surface and deformation of extrusion die in hot extrusion of 1050 aluminum rod . . T. Mori, N. Takatsuji, K. Matsuki, T. Aida, K. Murotani, K. Uetoko Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies K.J. Kim, C.H. Lee, D.Y. Yang Deposition of hard films on hot-working steel dies for aluminium K.B. Miiller The influence by hydrostatic extrusion on the microstructure and extrudability of the IM processed hypereutectic Al-Si-X alloys H.G. Jeong, D.J. Yoon, E.Z. Kim, H.J. Park, K.H. Na Finite Element Method B. Ma, A.K. Tieu, C. Lu, Z. Jiang Finite element analysis of micro-rolling using grain and grain boundary elements D.J. Kim, T.W. Ku, B.S. Kang Finite element analysis on the effect of die clearance on shear planes in fine blanking........ T.S. Kwak, Y.J. Kim, W.B. Bae Finite element analysis of high strain rate superplastic forming (SPF) of Al-Ti alloys P.K.D.V. Yarlagadda, P. Gudimetla, C. Adam Finite element analysis for the lamination process of a precision motor core using progressive stacking dies K. Park, S.-R. Choi Construction of sliding constraint surfaces and initial guess shapes for intermediate steps in multi-step finite element inverse analysis S.H. Kim, H. Huh Cylindrical tube optimization using response surface method based on stochastic process S.-H. Lee, H.-Y. Kim, S.-I. Oh Finite element analysis of equal channel angular pressing of strain rate sensitive metals H.S. Kim, M.H. Seo, S.I. Hong Design sensitivity analysis of sheet metal forming processes with a direct differentiation method S.H. Kim, H. Huh Elastic—plastic finite element method simulation of thin strip with tension in cold rolling Z.Y. Jiang, A.K. Tieu Forging Process Pass schedule algorithms for hot open die forging P.H. Kim, M.S. Chun, J.J. Yi, Y.H. Moon Contents A study on the automated process planning system for cold forging of non-axisymmetric parts using FVM simulation. . B.K. Lee, H.H. Kwon, H.Y. Cho Analysis of the elastic characteristics at forging die for the cold forged dimensional accuracy . Y. Lee, J. Lee, T. Ishikawa Characterization of deformation stability in hot forging of conventional Ti-6Al4V using processing maps. . . N.-K. Park, J.-T. Yeom, Y.-S. Na FE program development for predicting thermal deformation in heat treatment J.W. Jang, 1.-W. Park, K.H. Kim, S.S. Kang Semi Solid Forming The effect of test specimen size and strain-rate on liquid segregation in deformation behavior of mushy state material P.K. Seo, S.W. Youn, C.G. Kang Semisolid strip casting using a twin roll caster equipped with a cooling slope T. Haga Forming and joining of commercial steel grades in the semi-solid state R. Kopp, J. Kallweit, T. Moller, I. Seidl The rheological behavior for thixocasting of semi-solid aluminum alloy (A356) X. Yang, Y. Jing, J. Liu Mechanical characteristics evaluation of hollow shape part with metal matrix composites fabricated by thixoforging process S.W. Youn, C.G. Kang, P.K. Seo PMN CUCSS Sit PIC UER OMNES MINOCESS. 65.5 6.5 ois 3 vile locbesi vee es oS le ee SEE alee Oe ete T. Haga, P. Kapranos Thixoforming characteristics of thermo-mechanically treated AA 6061 alloy for suspension parts of electric vehicles S.-Y. Lee, S.-I. Oh Simple rheocasting processes T. Haga, P. Kapranos CAD/CAE/CAM D: Ki, K. Eee Development of simulation system for machining process using enhanced Z map model S.-K. Lee, S.-L. Ko AS Sroupnior al eoriunin LOb CuStOli-taLlOLred products. 2... 6 Gb ka nae ta fee eas ve eee eeea wees see eews S.-Y. Kim, K. Lee, T. Hwang A study on the development of computer-aided process planning system for electric product with bending and piercing operations C. Kim, Y.S. Park, J.H. Kim, J.C. Choi Shape design of efficient retroreflective articles B.S. So, Y.H. Jung, D.W. Lee NC post-processor for 5-axis milling machine of table-rotating/tilting type Y.H. Jung, D.W. Lee, J.S. Kim, H.S. Mok Tool/Die Manafacturing Techniques Integrated analysis for die design including brittle damage evolution E.-G. Yoh, Y.-I. Kim, Y.-S. Lee, H.-J. Park, K.-H. Na Development of design and manufacturing technology for end mills in machining hardened steel Y.-H. Kim, S.-L. Ko Development of a surface roughness measurement system using reflected laser beam H.Y. Kim, Y.F. Shen, J.H. Ahn Tool wear measuring technique on the machine using CCD and exclusive jig ............... J.-H. Kim, D.-K. Moon, D.-W. Lee, J.-s. Kim, M.-C. Kang, K.H. Kim Advanced Forming Technology Vertical wall surface forming of rectangular shell using multistage incremental forming with spherical and cylindrical rollers. . . H. Iseki, T. Naganawa Contents A study on the thermal behavior of fabrication processes for micro-accelerometer by SOI wafers I.S. Kim, O.S. Kim, Y.J. Jeong, K.D.V. Prasad Development and manufacturing of hexahedral type vibration motor used for mobile phone H.J. Lee, S.U. Chung, $S.M. Hwang, G.Y. Hwang, T.W. Ku, B.S. Kang Fabrication of spray-formed hypereutectic Al—25Si alloy and its deformation behavior T.K. Ha, W.-J. Park, S. Ahn, Y.W. Chang Author Index Subject Index e a semae