ABB X ® BBllaannkk PPaaggee 2101226-001 (AB) ® TOTALFLOW XSeries TFIO Modules Manual Intellectual Property & Copyright Notice ©2004 by ABB Inc., Totalflow SRU (“Owner”), Bartlesville, Oklahoma 74006, U.S.A. All rights reserved. Any and all derivatives of, including translations thereof, shall remain the sole property of the Owner, regardless of any circumstances. The original US English version of this manual shall be deemed the only valid version. Translated versions, in any other language, shall be maintained as accurately as possible. Should any discrepancies exist, the US English version will be considered final. Notice: This publication is for information only. The contents are subject to change without notice and should not be construed as a commitment, representation, warranty, or guarantee of any method, product, or device by Owner. Inquiries regarding this manual should be addressed to ABB, Inc., Totalflow Products, Technical Communications, 7051 Industrial Blvd., Bartlesville, Oklahoma 74006, U.S.A. Table of Contents About the Manual....................................................................................................... v Key Symbols..............................................................................................................vi Getting Help...............................................................................................................vi Safety Practices and Precautions..............................................................................vi Chapter 1 Totalflow® XSeries Technology.........................................................1-1 Overview.................................................................................................................1-1 Hardware Technology.............................................................................................1-1 XFC-195 Board.......................................................................................................1-2 XRC-195 Board.......................................................................................................1-4 Software Technology..............................................................................................1-7 Chapter 2 TOTALFLOW® XSeries Framework....................................................2-1 Overview.................................................................................................................2-1 File System Architecture.........................................................................................2-1 IEC Applications......................................................................................................2-2 Variable Address Numbering System.....................................................................2-4 Application Tables (APP)........................................................................................2-5 Array (ARRAY)........................................................................................................2-5 Register (REG).......................................................................................................2-6 TFIO Module Register Mapping..............................................................................2-6 Determining Data Addresses..................................................................................2-8 Chapter 3 TFIO Module System...........................................................................3-1 Overview.................................................................................................................3-1 Module Enclosure...................................................................................................3-1 TFIO Module Capacity............................................................................................3-2 I/O Points Per Module.............................................................................................3-3 Module Mounting....................................................................................................3-3 Chapter 4 TFIO Valve Control Interface Module (2100412) ...............................4-1 Overview.................................................................................................................4-1 Specifications..........................................................................................................4-1 Wiring......................................................................................................................4-2 Examples................................................................................................................4-2 Registers.................................................................................................................4-5 i Chapter 5 TFIO Analog Output (4-20mA) Module (2100415)..............................5-1 Overview.................................................................................................................5-1 Specifications..........................................................................................................5-1 Wiring......................................................................................................................5-2 Examples ................................................................................................................5-2 Registers.................................................................................................................5-3 Chapter 6 TFIO Analog Input (Type II) Module (2100418)..................................6-1 Overview.................................................................................................................6-1 Specifications..........................................................................................................6-1 Wiring......................................................................................................................6-2 Examples ................................................................................................................6-2 Registers.................................................................................................................6-3 Chapter 7 TFIO Communication Interface Module (2100421)............................7-1 Overview.................................................................................................................7-1 Specifications..........................................................................................................7-1 Registers.................................................................................................................7-2 Chapter 8 TFIO Combo Digital Module (2100543) ..............................................8-1 Overview.................................................................................................................8-1 Specifications..........................................................................................................8-1 Wiring......................................................................................................................8-2 Examples ................................................................................................................8-2 Register...................................................................................................................8-3 Chapter 9 TFIO 4-Point Thermocouple Input Module (2100869).......................9-1 Overview.................................................................................................................9-1 Specifications..........................................................................................................9-1 Wiring......................................................................................................................9-1 Registers.................................................................................................................9-2 Chapter 10 TFIO 4-Point 100Ω Platinum RTD Input Module (2101018)...........10-1 Overview...............................................................................................................10-1 Specifications........................................................................................................10-1 Wiring....................................................................................................................10-2 Registers...............................................................................................................10-2 Chapter 11 Totalflow® Definitions and Acronyms...........................................11-1 ii Table of Figures Figure 1-1 TFIO Modules........................................................................................1-2 Figure 1-2 XFC-195 Board......................................................................................1-3 Figure 1-3 XRC-195 Board.....................................................................................1-5 Figure 2-1 System Architecture for the XSeries XFC and XRC..............................2-2 Figure 2-2 IEC 61131-3 Map ..................................................................................2-3 Figure 2-3 (APP.ARRAY.REGISTER) 32 Bit Address Information.........................2-3 Figure 2-4 Totalflow PCCU32 Application Screen..................................................2-4 Figure 2-5 Totalflow PCCU32 I/O Subsystem\MODULES\TFIO DI/DO:07.............2-5 Figure 3-1 TFIO Module Housing............................................................................3-2 Figure 3-2 XFC 6413/6414 Inside View..................................................................3-4 Figure 3-3 XFC 6713/6714 Inside View..................................................................3-4 Figure 3-4 XRC 6490 Inside View with I/O Modules Installed.................................3-5 Figure 3-5 XRC 6790 Inside View with I/O Modules Installed.................................3-5 List of Tables Table 1-1 XFC-195 Board Identification..................................................................1-4 Table 1-2 XRC-195 Board Identification .................................................................1-6 Table 2-1 Register Index Number Conversion Based on Module Switch Position..2-7 Table 3-1 Module Capacity by Model......................................................................3-2 Table 3-2 I/O Points per Module.............................................................................3-3 Table 4-1 TFIO Valve Control Module Array and Register Map..............................4-5 Table 5-1 TFIO Analog Output (4-20mA) Module Array and Register Map............5-3 Table 6-1 TFIO Analog Input (Type II) Module Array and Register Map.................6-3 Table 8-1 TFIO Combo Digital Module Array and Register Map.............................8-3 Table 9-1 TFIO 4-Point Thermocouple Input Module (2100869) ............................9-2 Table 10-1 TFIO 4-Point 100Ω Platinum RTD Input Module (2101018) ...............10-2 iii BBBlllaaannnkkk PPPaaagggeee iv Introduction About the Manual This manual is written to supplement the Totalflow XSeries User’s Manuals when TFIO Modules have been purchased. This should provide an experienced flow meter technician with the requirements necessary to install and setup TFIO Modules on XSeries equipment. Organization Each chapter in this manual presents information in an organized and concise & Style manner. Readers are able to look at the headings and get a broad picture of the content without reading every word. Also, there are overviews at the beginning of each chapter that provides you with an idea of what is in the chapter, and how it fits into the overall manual. Highlights This manual provides the following information: Chapter Description 1. XSeries Technology Provides a description of Totalflow’s Hardware Technology that is the basis for the XSeries system. 2. XSeries Framework Provides an overview of how the XSeries hardware and software combine to make an extendable and flexible system.. 3. TFIO Module System Provides a general overview of the TFIO Module system, general specifications, enclosure sizes and point limitations. 4. TFIO Valve Control Module #2100412. Provides you with detailed Interface Module instructions for wiring and communicating with the module. 5. TFIO Analog Output Module #2100415. Provides you with detailed (4–20mA) Module instructions for wiring and communicating with the module. 6. TFIO Analog Input Module #2100418. Provides you with detailed (Type II) Module instructions for wiring and communicating with the module. 7. TFIO Communication Module #2100421. Provides you with detailed Interface Module instructions for wiring and communicating with the module. 8. TFIO Combo Digital Module #2100543. Provides you with detailed Module instructions for wiring and communicating with the module. 9. TFIO 4-Point Module #2100869. Provides you with detailed Thermocouple Input instructions for wiring and communicating with Module the module. 10. TFIO 4-Point 100Ω Module #2101018. Provides you with detailed Platinum RTD Input instructions for wiring and communicating with Module the module. 11. Totalflow Definitions and Definitions and acronyms for Totalflow terms Acronyms used in this manual. v Key Symbols The following symbols are used frequently in the manual. These are intended to catch your eye and draw your attention to important information. Intended to draw your attention to a statement that might clarify a point made earlier. Intended to draw your attention to a statement that might keep you from making a mistake, keep you from destroying equipment or parts, or keep you from personal injury. Intended to draw your attention to a fact that may be useful or helpful. Getting Help At Totalflow, we take pride in the on going support we provide our customers. When you purchase a product, you receive documentation which should answer your questions; however, your Totalflow technical support provides you an 800 number as an added source of information. If you require assistance, call: USA: (800) 442-3097 International: 001-918-338-4888 Before You Know your Totalflow’s serial number. Serial numbers can be found on the Call escutcheon plate located on the side of each unit. Be prepared to give the customer service representative a detailed description of the problem. Note any alarms or messages as they appear on the PCCU or front panel LCD. Prepare a written description of problem. Know your software version, board and AMU part numbers. Safety Practices and Precautions This manual contains information and warnings which have to be followed by the user to ensure safe operation and to retain the product in a safe condition. Safety First WARNING statements identify conditions or practices that could result in personal injury or loss of life. CAUTION statements identify conditions or practices that could result in damage to the equipment or other property. Symbols in This symbol indicates where applicable safety, cautionary or other This Manual information is to be found. vi